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Yeti CYCles
600 Corporate Circle, Unit D
Golden, CO
USA
p.303-278-6909 / 888-576-9384
www.yeticycles.com

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Summary of Contents for Yeti KoKoPelli

  • Page 1 Yeti CYCles 600 Corporate Circle, Unit D Golden, CO p.303-278-6909 / 888-576-9384 www.yeticycles.com...
  • Page 2 Table of Contents Brand Overview Maintenance Schedule Assembly Overview ū Assembly Exploded Views Part List Warranty Contact Information...
  • Page 3 Overview Congratulations on your purchase of a new Yeti bicycle. We are confident your new bicycle will exceed your expectations for value, performance and ride quality. Each frameset and component has been custom specified and designed to enhance your riding experience. Whether you are a beginner cyclist or a seasoned-pro, Yeti bicycles will provide endless hours of two-wheeled fun.
  • Page 4 The torque specifications listed should be used as a guide when performing maintenance. Technological advances have made bicycles and bicycle components more complex, and the pace of innovation is increasing. Because of these advances, Yeti recommends that you refer to the torque specifications of the manufacture’s component Check tires for wear you are adjusting.
  • Page 5 The instructions denote whether to use and disassemble a each bike. a blue Loctite compound or grease. Warning: Service on Yeti bicycles requires special knowledge and tools. Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti dealer. assemblY...
  • Page 6 Yeti recommends prepping all bolt threads at once on your work bench with Loctite or grease. This will ensure that all bolts are used in assembly. The medium strength (blue) Loctite formula along with proper torque is ideal to keep the bolts snug.
  • Page 7 Assembly cont. ChainstaY attaChment Place front triangle in bike ChainstaY assemblY Begin with pressing the Igus stand or something similar to hold it in place. Install bushings (22) into the rear dropout pivot holes. These bearing inserts (6) into the main pivot. First assembly may bushings are pressed in the same as the Igus bushings (22) require main pivot holes to be reamed.
  • Page 8 Put a dab of Loc-tite onto final assemblY While holding the black nylon threads of a Yeti shoulder bolt (20). Thread bolt (20) and washers (11) in place, slide the upper seatstay (4) over washer (14) into other side of knuckle and tighten to 155 in/ the washers (11) onto the Fox pin (10).
  • Page 9 Titlenames Assembly cont. final assemblY Next, install the lower portion of the seat stay (4) onto the chainstay (5). Begin by ensuring the rear bushing inserts (23) are place flush into the chainstay (5) rear Igus bushings (22). final assemblY One side at a time, slide each lower seat stay (4) clevis over the rear Igus bushings (22) and rear bushing inserts (23).
  • Page 10 Kits The individual components of each Yeti bike are not sold separately. All yeti parts are sold in rebuild kits listed below. Each and every part can be obtained by purchas- ing one of the rebuild kits. Cross reference the part number you desire from the parts list to the rebuild list.
  • Page 11 BUSHING - IGUS - ASR 300030069 WASHER SS 8.5MM ID 12.5MM OD 300020017 GARLOCK BUSHING .5’’ x .25’’ 08DPO 300030078 PIVOT BOLT MALE YETI 17MM CHROMEMOLY 300020022 SLEEVE-INNER BUSHING- DOGBONE KOKO/ASx 300030091 PIN- PROGRESSIVE AIR SHOCK 300030005 BOLT-PIVOT - 7.95 x 20MM...
  • Page 12 Parts List PART NUMBER DESCRIPTION QTy. 300020017 GARLOCK BUSHING .5’’ x .25’’ 08DP0 300020016 BUSHING - IGUS - ASR 300020014 SLEEVE - INNER BUSHING - CLEVIS - AS 300020011 BUSHING - TERCITE x - .750 ID - ASR 300060031 INSERTS - BUSHING - NON-THREADED ASR 500050015 ASR / KOKO CHAINSTAY W/ BEARINGS 300020024...
  • Page 13 (applies to 303, 4x, DJ) disClaimer Yeti Cycles will repair or replace, at its option, any frame it determines to be defective materials and / or Yeti Cycles is not responsible for any damages to you or others arising from riding, transporting or other workmanship.