Sony A1E Series Service Manual
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Sony A1E Series Service Manual

Gn3tr chassis
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SERVICE MANUAL
*Table of contents is on the last page. Please also utilize "Bookmarks" function / "Find" function on Acrobat PDF data.
ORIGINAL MANUAL ISSUE DATE: 3/2017
Version
Date
1.0
3/2017
2.0
4/2017
3.0
6/2017
Subject
Original manual issue.
Addition of models. [LA1 and LA8] (P.2, P.176~185, P.187~188)
Addition of models. [XBR-77A1E] (P.2, P.17~P.18, P.53, P.55, P.57, P.59, P.180~236, P.248~ 254, P.259, P.264)
Change of information. (P.3, P.9, P.20, P.27)
A1E Series
GN3TR CHASSIS
KA Segment
OLED TV
9-888-824-03

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Summary of Contents for Sony A1E Series

  • Page 1: F Cover

    SERVICE MANUAL *Table of contents is on the last page. Please also utilize "Bookmarks“ function / "Find" function on Acrobat PDF data. A1E Series ORIGINAL MANUAL ISSUE DATE: 3/2017 GN3TR CHASSIS KA Segment Version Date Subject 3/2017 Original manual issue.

  • Page 2: Model List

    MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. XBR-55A1E Black RMF-TX201U (UC2) US/CND (LA1) MEXICO RMF-TX200B (LA8) CHILE PERU VENEZUELA XBR-65A1E Black RMF-TX201U (UC2) US/CND (LA1) MEXICO RMF-TX200B (LA8) CHILE PERU VENEZUELA XBR-77A1E Black RMF-TX201U (UC2) US/CND (LA1) MEXICO XBR-55/65/77A1E...

  • Page 3: Warnings And Cautions

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 4 Les composants identifi es par une trame et par une marque du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel.
  • Page 5 WARNINGS AND CAUTIONS CAUTION FOR THE OLED PANEL Handling When repairing the TV set, be sure you are grounded by using a wrist band. *Do not press on the panel or frame edge to avoid the risk of electric shock. *Do not scratch or press on the panel with any sharp objects.
  • Page 6 WARNINGS AND CAUTIONS OLED Screen •Although the OLED screen is made with high-precision technology and 99.99% or more of the pixels are effective, black dots may appear or bright points of light (white, red, blue, or green) may appear constantly on the OLED screen. This is a structural property of the OLED screen and is not a malfunction. •Do not push or scratch the front filter, or place objects on top of this TV set.

  • Page 7: Safety Check-Out

    SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
  • Page 8 SAFETY CHECK-OUT Leakage Test (To protect electric shock when customer touch the terminal.) Leakage current can be measured by V: Voltmeter or oscilloscope (r.m.s. or peak reading) Stabilized power supply instrument and isolated voltage transformer: Use too much current capacity and isolated voltage transformer does not need to use stabilized power supply equipment Specification of RMS volt meter: Input resistance >...

  • Page 9: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 10 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] Panel ON time[hour] /Panel Refresh times[times] Format of error timestamps Smart Core Red LED blinking count Ex) 100 / 20 YYMMDDhhmmss (in UTC) Example: 120823132523 -> Aug 23 2012 13:25:23 UTC SELF CHECK Error Item Error count * Only when time is set, an error timestamp is saved.

  • Page 11: Adjustment

    ADJUSTMENT HOW TO ENTER SERVICE MODE 1) Turn on the main power switch to place the set in standby condition. 2) Press the buttons on the remote commander as follows, and entering service mode. 3) Service mode display. Service Mode Model Information >>...
  • Page 12 ADJUSTMENT SOFTWARE VERSION 1) In Service Mode, select “Model Information”, press “Enter” or “→” button to enter Status Information. Main Micro Service Mode SW Version: PKG1.1.0.03.26.1.00.0 Model NVM Version: 0043 CEI Model Information >> Boot Version: V1.00000000 PQ Version: 02000001 Self diagnosis History >>...
  • Page 13 ADJUSTMENT Service Mode SERIAL NUMBER EDIT (1) Model Information >> 1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” button then pressing “Enter” or Self diagnosis History >> “→” button to enter inside. Video / Audio >> Panel / PQ >>...
  • Page 14 ADJUSTMENT SERIAL NUMBER EDIT (2) YES is selected, the input data is saved into EEPROM. Model SERIAL NUMBER EDIT is grayed out and the serial number that has been input is displayed. Status Information >> Operator will not able to edit anymore.
  • Page 15 ADJUSTMENT MODEL NUMBER SETTING 1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” button then pressing “Enter” or “→” button to enter inside. 2) Select “Model Number Setting” by pressing “↑” or “↓” button then pressing “Enter” or “→” button. 3) Press “↑”...
  • Page 16 ADJUSTMENT WB ADJUSTMENT (If necessary) In “Panel/PQ” service mode. c. To change data, press “←” or “→” button on remote commander. a. Go to “WB Adjustment” category by “↑” or “↓” button. Service Mode Back << R WB Gain <[ ]>...
  • Page 17 ADJUSTMENT WB DATA TRANSFER (XBR-55/65A1E) 2. In “WB/Mura/CUC data transfer”. a. Select “WB/Gamma data transfer” by pressing “↑” or “↓” button on remote. 1. In “Panel/PQ” service mode. b. To change the items, press “←” or “→” button on remote and press “Enter” button. a.
  • Page 18 ADJUSTMENT WB DATA TRANSFER (XBR-77A1E) 2. In “WB/Mura/CUC data transfer”. a. Select “CUC data transfer” by pressing “↑” or “↓” button on remote. 1. In “Panel/PQ” service mode. b. To change the items, press “←” or “→” button on remote and press “Enter” button. a.

  • Page 19: Usb Update

    USB UPDATE *Please refer to another manual “Service Procedure for Panel, Board 1: Download USB image and unzip file. and Software Change / Upgrade(P/N:98881800x)” for details. GN3TR chassis is the same as GN1T chassis basically. 2: Copy unzip file to USB memory root folder. 3: USB memory insert TV.

  • Page 20: Trouble Shooting

    TROUBLE SHOOTING TRIAGE Confirm the symptom from the customer. Select that symptom from the chart. Bring all the boards and cables listed for that symptom. Follow the troubleshooting charts in the technical guides to isolate the board. Chart Color Code. RED DOT: Most likely defective part BLUE TRIANGLE: Secondary possible defective part BLACK TEXT: Board that may correct the symptom...

  • Page 21: Flow

    TROUBLE SHOOTING FLOW 1-1. NO POWER 1-2. NO POWER U-COM FAILURE No Power START Check VDD Check STBY 3.3V C506 Voltage. Check +3.3V_STBY Line (C521, CN401 #7pin) Replace C409 Is the voltage >3.0V? Between G* Board to G* Board near CN401 BKA board Harness on BKA board Check TYPE_DET...
  • Page 22 TROUBLE SHOOTING FLOW 1-2. NO POWER U-COM FAILURE Previous page Check P_ON_#2 CL417 or P-on ucom #pin13 Change IC401 is >3.0V? Check 12V_MON Check +12V_MAIN Line R446 Voltage. (G* board). Is the voltage >2.6V? Check P_ON_HL CL414 or P-on ucom #pin18 Change IC401 is >3.0V? Check DC_MON...
  • Page 23 TROUBLE SHOOTING FLOW 1-3. NO POWER DDCON/LDO DDCON CHECK START Check Check Vcc voltage Check IC402 Vcc voltage C602 D600 Change D600 C423 Is voltage >3V? Is diode alive? Is voltage >12V? Check +3.3V_STBY. G* board Check Vcc voltage Check C602 D601 Change D601...
  • Page 24 TROUBLE SHOOTING FLOW 1-3. NO POWER DDCON/LDO DDCONs CHECK LDOS CHECK START START Check +3.3V_DDC_OUT Check fuse Check Vcc voltage DDCON (IC403 on BKA / IC401 on DKA) F4xx / F40xx/F6xx Change Fuse C4xxx or C6xx Is fuse OK? Is voltage >3V? +3.3V_STBY (G* board) 1) Check POWER_ON P-on ucom #pin10 Check Enable pin...
  • Page 25 TROUBLE SHOOTING FLOW 2-1. LED BLINKING 2X (MAIN POWER ERROR) 2-time blinking Check “+12V_MAIN” at pin 8/9/10 of CN401 G* board on BKA Board, Voltage > 13.2V ? BKA board XBR-55/65/77A1E...
  • Page 26 TROUBLE SHOOTING FLOW 2-2. LED BLINKING 3X (DC ALERT AND AUDIO ERROR) DC_ALERT AUDIO ERROR LED 3x blinking (Audio Error) 3-time blinking (DC Alert) Power Off Check Go to NO SOUND (POWER OFF CHECK) Check “POWER_MAIN” Check “+5.0V_VBUS” at pin 8/9/10 of CN401 at C431 on BKA board Retry on B* board,...
  • Page 27 TROUBLE SHOOTING FLOW 2-3. LED BLINKING 4X (LED VOLTAGE ERROR/BCM ERROR) 2-4. LED BLINKING 5X (PANEL ID READ ERROR/EEPROM ERROR) *(PKG1.6.0.08.28.1.00.0005 or less) BCM_ERR/ (PKG1.6.0.08.29.1.00.0005 or later) LD_ERR 4-time blinking 5-times blinking (LED Voltage) Symptom Check Replace Check Fuse’F3200’ Replace improve “TCON_12_ON”...
  • Page 28 TROUBLE SHOOTING FLOW 2-5. LED BLINKING 6X (BACKLIGHT ERROR) 6-times blinking Harness / Symptom Connection High Check Voltage of Check Improvement broken Replace “G_ERR” harness/connection Harness harness at R403 on DKA board G* board to DKA/TCON Harness / improvement Connection OK Symptom Improvement Replace...
  • Page 29 TROUBLE SHOOTING FLOW 2-6. LED BLINKING 7X (TEMPERATURE ERROR) 2-7. LED BLINKING 8X (4KBE ERROR) 7-time blinking 8-time blinking Setting improvement circumstance is OK? Set to another Replace Retry Temperature, location, etc. DKA board Ventilation, etc. Symptom Improvement Replace BKA board, DKA board and Aging a few Panel...
  • Page 30 TROUBLE SHOOTING FLOW 3-1. NO SOUND No Sound Without LED 3x Select [External Inputs]  AV receiver is connected [BRAVIA Sync Settings]  No sound only Go to to HDMI in ? [BRAVIA Sync Control]  [off] Analog RF and Digital RF ? No Sound Tuner [Speakers] setting is Change the setting to...
  • Page 31 TROUBLE SHOOTING FLOW 3-2. NO SOUND (POWER OFF CHECK) 3-3. NO SOUND (POWER ON CHECK) Power Off Check Power On Check Power Off Check From NO SOUND From 2.2 LED BLINKING 3X From 2.2 LED BLINKING 3X (DC ALERT AND AUDIO ERROR) *Power_AU is same as PVDD (1) DKA board (4) POWER_AU* check...
  • Page 32 TROUBLE SHOOTING FLOW 3-4. NO SOUND (AUDIO HP/AUDIO OUT) 3-5. NO SOUND ( TUNER) No Sound Audio No Sound with HP/Audio out normal picture [Headphone] [Sound] Headphone Volume [Headphone/Audio out] Increase Headphone Volume is set to MIN? Only RF tuner input? is set to ? Replace BKA board [Audio Out (Fixed)]...
  • Page 33 TROUBLE SHOOTING FLOW 3-6. NO SOUND (HDMI) No Sound Check the picture Refer to 4.4 NO PICTURE (HDMI) Does this model have Check the mode Connect Stereo minijack cable between Source and the TV, and Analog Audio In Change “HDMI/DVI Audio Source” to Auto or Analog Audio In. of Source equipment (Stereo minijack)? HDMI...
  • Page 34 TROUBLE SHOOTING FLOW 4-1. NO PICTURE No Picture BL_ON (L or H): IC401 #7pin BL_ON:H Check Smart Core Replace Check Got Any Normal Replace Behavior BL_ON the V by One FFC Panel Display? The BKA board (5x Blinking) on the BKA board Harness Symptom BL_ON：L...
  • Page 35 TROUBLE SHOOTING FLOW 4-2. NO PICTURE (VIDEO ANALOG SIGNAL PATH) No Picture Video Video Analog Signal Path No Picture Video IC1000 (Side Mini Jack) Check if input OSD Check J2601 NG (Vpp: 0V) is GREY OUT Connection, L36:CVBS3P CVBS3P OK if it is highlighted VIDEO_DET at R2631 G16:GPIO66 VIDEO2_DET...
  • Page 36 TROUBLE SHOOTING FLOW 4-3. NO PICTURE (TUNER) Notes: - Parts for I2C SDA line: R2800, C2803. - Parts for I2C SCL line : R2801, C2804. RF input no picture / noisy picture Check RF source cable Change RF cable and antenna and antenna, OK? Check Tuner power line: 3.3V at JL2800 = 3.3V?
  • Page 37 TROUBLE SHOOTING FLOW 4-3. NO PICTURE (TUNER) FOR ANALOG TUNING Analog Tuning For LA-ISDB(BR/AR), LA-T2(COL) and TW only For Other destination Notes: - Parts for IFOUT_N line : FB2801, C2807, C2826 Confirm ANT or Cable connection - Parts for IFOUT_P line : FB2802, C2808, C2825 - Parts for IFAGC line : R2838, C2827 : Insert correct signal in correct terminal.
  • Page 38 TROUBLE SHOOTING FLOW 4-3. NO PICTURE (TUNER) FOR DIGITAL TUNING Digital Tuning Notes: For TW/LA-ISDB-T - Parts for IFOUT_N line : FB2801, C2807, C2826 - Parts for IFOUT_P line : FB2802, C2808, C2825 - Parts for IFAGC line : R2838, C2827 For NA-ATSC(MX/UC)/JP_SKP(Opticast) : Insert correct signal in correct terminal.
  • Page 39 TROUBLE SHOOTING FLOW 4-4. NO PICTURE (HDMI) HDMI1 No Picture Check the below point at All lines Connector side are NG Other Input is OK Check other - Check +5V line Replace HDMI input - Check HPD line CN3603 - Check DDC lines - Check TMDS lines All Inputs are NG TMDS lines...
  • Page 40 TROUBLE SHOOTING FLOW 4-4. NO PICTURE (HDMI) HDMI2 No Picture Check the below point at All lines Connector side are NG Other Input is OK Check other - Check +5V line Replace - Check HPD line HDMI input CN3600 - Check DDC lines All Inputs are - Check TMDS lines Other TV set...
  • Page 41 TROUBLE SHOOTING FLOW 4-4. NO PICTURE (HDMI) HDMI3 No Picture Check the below point at All lines Connector side Other Input is OK are NG Check other - Check +5V line Replace HDMI input - Check HPD line CN3601 - Check DDC lines All Inputs - Check TMDS lines are NG...
  • Page 42 TROUBLE SHOOTING FLOW 4-4. NO PICTURE (HDMI) HDMI4 No Picture Check the below point at All lines Connector side are NG Other Input is OK - Check +5V line Replace Check other HDMI input - Check HPD line CN3602 - Check DDC lines All Inputs - Check TMDS lines are NG...
  • Page 43 TROUBLE SHOOTING FLOW 5. KEY SWITCH BUTTONS ERROR Side key buttons error Check harness connection between Harness connection issue BKA board and switch module Change harness between BKA board to switch module harness BKA board to switch module issue harness Resistor value [BKA] R260 : 0 [ohm]...
  • Page 44 TROUBLE SHOOTING FLOW 6. IR REMOTE COMMANDER ERROR IR remote commander does not respond Center white LED blinks Battery of remote commander when pushing buttons of could be weak. remote commander at close Change battery. to IR sensor. Check harness connection Harness connection between BKA board and issue...
  • Page 45 TROUBLE SHOOTING FLOW 7. LIGHT SENSOR ERROR Backlight level does not change when ambient light changed Setting is “ON” Check UI setting and make Check harness connection Battery of remote commander sure light sensor setting is between BKA board and could be weak.
  • Page 46 TROUBLE SHOOTING FLOW 8. NETWORK MALFUNCTION ETHERNET (WIRED) [Network Set-up] >[Wired Set-up] on the TV Connection Results Connection Results Connection Results BKA board Cable Connection Local Access Internet Access Failed Failed Failed Auto Check Wired Set-up Check cable BKA board Local router Proxy setting IP address setting...
  • Page 47 TROUBLE SHOOTING FLOW 8. NETWORK MALFUNCTION INTERNAL WIRELESS NETWORK MALFUNCTION INTERNAL WIRELESS NETWORK MALFUNCTION Wireless Network on the TV Is the Wi-Fi radio Error message or no scan result appear in strength too weak BKA board the network setting? or even No signal? Check with another Wi-Fi Access Point Hardware defect suspected...
  • Page 48 TROUBLE SHOOTING FLOW 9. BLUETOOTH MALFUNCTION Voice Remote doesn’t work 3D-glasses (Active) doesn’t work Bluetooth Speaker/Headphone/Headset doesn’t work Please refer Voice Remote manual Check BT antenna Home > Settings > 3D-glasses (Active) manual Connection is OK Bluetooth Settings Can read Bluetooth Speaker/Headphone/Headset operation manual Near discoverable Bluetooth Device...

  • Page 49: Pcb Parts Map

    TROUBLE SHOOTING PCB PARTS MAP BKA and TSA2 (A side view) cam95 cam092 cam46 cam018 cam22_ cam16__ cam007 cam002 cam10007 cam004 C1448 C1804 C1805 C1806 IRM002 FL1803 CN232 CN230 CL233 CN3201 ET313 C1432 CN3800 C1849 D2400 cam036 C1818 C1826 C2410 C2411 C2407 C230...
  • Page 50 TROUBLE SHOOTING PCB PARTS MAP BKA and TSA2 (B side view) cam008 cam009 KJ004 KJ003 JL3805 JL3225 JL3210 JL3237 JL3240 JL3236 JL3258 JL237 JL230 JL3200 JL3201 JL3213 JL3243 JL3252 JL3254 JL246 JL247 JL3803 JL3801 JL3257 JL3229 JL3802 JL234 JL233 JL232 JL231 JL410 JL408...
  • Page 51 TROUBLE SHOOTING PCB PARTS MAP DKA (A side view) cam036 IRM001 KA001 cam201 cam95 TP306 cam006 RB4605 RB4611 RB4610 ET317 RB4604 C4677 C4669 RB4609 C4693 RB4603 cam006 cam004 cam005 cam016 cam014 cam020 cam021 cam035 C4689 RB4608 C4666 C4698 RB4602 C4826 C4662 C4688 TP308...
  • Page 52 TROUBLE SHOOTING PCB PARTS MAP DKA (B side view) cam012 cam008 KJ004 KJ003 cam16__ cam17_ cam10208 cam209 cam210 JL4001 cam10008_ JL4003 JL4002 JL4004 ET308 JL303 DM002 JL304 JL302 JL4007 JL306 JL301 JL300 cam96 JL307 cam23_ JL308 JL305 JL309 cam10_ cam044 cam043 cam042 JL310...

  • Page 53: Block Diagrams

    BLOCK DIAGRAMS * depend on destinations. Some control lines are left out. * IR In BKA board Center Key RGBW LEDs * CAS/CI DDCs Video signal L/R Keys Light Sens. Audio signal Control Bus Gx board IR Rx Power * RF (PSU) Micro (STM8S103F2U6)

  • Page 54: Connector Diagrams

    CONNECTOR DIAGRAMS XBR-55/65A1E XBR-55/65/77A1E...
  • Page 55 CONNECTOR DIAGRAMS XBR-77A1E XBR-55/65/77A1E...

  • Page 56: Board Location

    BOARD LOCATION XBR-55A1E TSA2 SWITCH UNIT SMART CORE(HKS) UNIVERSAL SIL-TU XBR-65A1E SMART CORE (HKS) SMART CORE(H65) WLAN/BT MODULE(11AC) TSA2 SWITCH UNIT SMART CORE(HKS) UNIVERSAL SIL-TU XBR-55/65/77A1E...
  • Page 57 BOARD LOCATION XBR-77A1E SWITCH UNIT SMART CORE(HKS) UNIVERSAL SIL-TU SMART CORE (HKS) WLAN/BT MODULE(11AC) XBR-55/65/77A1E...

  • Page 58: Wire Dressing

    WIRE DRESSING *This page is only the information which shows each rough location. XBR-55A1E XBR-65A1E Himeron Himeron Aluminum tape 15 x 40 Aluminum tape 15 x 40 Fix only antenna cable Fix only antenna cable COMMON VA Tape(w/ Himeron) x27 VA Tape(w/ Himeron) x27 ・Fix wire ・Fix wire...
  • Page 59 *This page is only the information which shows each rough location. WIRE DRESSING XBR-77A1E G board VA Tape Himeron Tape Conductive Tape Fix wire (Included Himeron etc.) x25 Harness Tie x3 • Fix wire Slide Clamp Large x2 • Hold wires Slide Clamp Small x2 •...

  • Page 60: Panel Handling

    PANEL HANDLING Catching Frame by Finger Pushing Display by Finger Move the Panel at Vertical Condition Holding Left/Right Edge Moving at Horizontal Condition is NG Not-pushing Display by Finger Pushing Display by Finger Move panel at vertical condition XBR-55/65/77A1E...

  • Page 61: Disassembly

    DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. • [ ] indicates the part to disconnect or remove from the connectors or clampers. • “TOP” hereafter indicates the upper wire if the cables are bound together. 1.
  • Page 62 Disassembly of 2F part DISASSEMBLY 1. XBR-55A1E 1-2. LABEL, TERMINAL UNDER (HKS) NOTE: LABEL, TERMINAL UNDER (HKS) XBR-55/65/77A1E...
  • Page 63 DISASSEMBLY 1. XBR-55A1E 1-3. COVER, TERMINAL (HKS) AND REAR COVER, A CB(HKS) COVER, TERMINAL (HKS) REAR COVER, A CB(HKS) 3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 11 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 64 DISASSEMBLY 1. XBR-55A1E 1-4. SP-BOX ASSY 4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 NOTE: SP-BOX ASSY XBR-55/65/77A1E...
  • Page 65 DISASSEMBLY 1. XBR-55A1E 1-5. TAPE, COND 50X65(HKS) AND BRACKET, VESA (HKS) TAPE, COND 50X65(HKS) P/N: 4-694-195-01 BRACKET, VESA (HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 XBR-55/65/77A1E...
  • Page 66 DISASSEMBLY 1. XBR-55A1E 1-6. BRACKET, VESA (HKS) AND BRACKET, UNDER (HKS) BRACKET, VESA (HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 BRACKET, UNDER (HKS) XBR-55/65/77A1E...
  • Page 67 DISASSEMBLY 1. XBR-55A1E 1-7. TAPE AND AC INLET AND BRACKET, AC INLET (HKS) TAPE Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 68 DISASSEMBLY 1. XBR-55A1E 1-7. TAPE AND AC INLET AND BRACKET, AC INLET (HKS) NOTE: AC INLET BRACKET, AC INLET (HKS) 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 XBR-55/65/77A1E...
  • Page 69 DISASSEMBLY 1. XBR-55A1E 1-8. WIRE DRESSING NOTE: Forming harness before connecting. Open harness to be slight more than the following Confirm lock & not come off angle. XBR-55/65/77A1E...
  • Page 70 DISASSEMBLY 1. XBR-55A1E 1-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 5 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 SHEET, THERMAL (HKS G) P/N: 4-693-846-01 XBR-55/65/77A1E...
  • Page 71 DISASSEMBLY 1. XBR-55A1E 1-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 NOTE: 7 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 72 DISASSEMBLY 1. XBR-55A1E 1-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 CONNECTOR ASSY 28P(PWRG) P/N:1-910-112-45 CONNECTOR ASSY 14P(PWRB) P/N:1-910-112-47 XBR-55/65/77A1E...
  • Page 73 DISASSEMBLY 1. XBR-55A1E 1-10. SHEET, INSULATION (HKS B) AND PLATE, G (HKS) NOTE: PLATE, G (HKS) SHEET, INSULATION (HKS B) XBR-55/65/77A1E...
  • Page 74 DISASSEMBLY 1. XBR-55A1E 1-11. SHEET, STUD SUPPORT(HKS) AND SHEET, INSULATION (HKS A) NOTE: SHEET, INSULATION (HKS A) SHEET, STUD SUPPORT(HKS) XBR-55/65/77A1E...
  • Page 75 DISASSEMBLY 1. XBR-55A1E 1-12. HEAT SINK (HKS G) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 HEAT SINK (HKS G) XBR-55/65/77A1E...
  • Page 76 DISASSEMBLY 1. XBR-55A1E 1-13. TAPE, CONDUCTIVE PG(HKS) AND CUSHION 2F HRS(HKS) TAPE, CONDUCTIVE PG(HKS) CUSHION 2F HRS(HKS) XBR-55/65/77A1E...
  • Page 77 DISASSEMBLY 1. XBR-55A1E 1-14. WIRE DRESSING AND TAPE NOTE: No slack TAPE No slack TAPE No slack XBR-55/65/77A1E...
  • Page 78 DISASSEMBLY 1. XBR-55A1E 1-15. TAPE NOTE: FFC tape lower edge should not be over the limit line. TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 79 DISASSEMBLY 1. XBR-55A1E 1-16. WIRE DRESSING AND CUSHION 2F HRS(HKS) CUSHION 2F HRS(HKS) XBR-55/65/77A1E...
  • Page 80 DISASSEMBLY 1. XBR-55A1E 1-17. WIRE DRESSING AND TAPE NOTE: TAPE XBR-55/65/77A1E...
  • Page 81 DISASSEMBLY 1. XBR-55A1E 1-18. CONNECTOR ASSY 3P AND SWITCH UNIT (3M-P) AND HOLDER, SIDE SW (HKS) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 SWITCH UNIT (3M-P) CONNECTOR ASSY 3P P/N:1-910-112-48 HOLDER, SIDE SW (HKS) XBR-55/65/77A1E...
  • Page 82 DISASSEMBLY 1. XBR-55A1E 1-19. UNIVERSAL SIL-TU 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 UNIVERSAL SIL-TU XBR-55/65/77A1E...
  • Page 83 DISASSEMBLY 1. XBR-55A1E 1-20. BRACKET, CARD SLOT(HKS) AND BKA 7 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 BRACKET, CARD SLOT(HKS) XBR-55/65/77A1E...
  • Page 84 DISASSEMBLY 1. XBR-55A1E 1-21. SHEET, THERMAL (MUF PUC) NOTE: SHEET, THERMAL (MUF PUC) P/N: 4-595-404-01 XBR-55/65/77A1E...
  • Page 85 DISASSEMBLY 1. XBR-55A1E 1-22. LEVER, HINGE (HKS) AND CUSHION 1525A LEVER, HINGE (HKS) CUSHION 1525A CUSHION 1525A XBR-55/65/77A1E...
  • Page 86 DISASSEMBLY 1. XBR-55A1E 1-23. SHEET, STUD SUPPORT(HKS) SHEET, STUD SUPPORT(HKS) XBR-55/65/77A1E...
  • Page 87 DISASSEMBLY 1. XBR-55A1E 1-24. CHASSIS, BOX A (HKS) ASSY 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 CHASSIS, BOX A (HKS) ASSY XBR-55/65/77A1E...
  • Page 88 DISASSEMBLY 1. XBR-55A1E 1-25. HINGE (HKS) A AND CHASSIS, BOX A (HKS) NOTE: 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 CHASSIS, BOX A (HKS) HINGE (HKS) A XBR-55/65/77A1E...
  • Page 89 Disassembly of 1F part DISASSEMBLY 1. XBR-55A1E 1-26. COVER SP CTR A (HKS) AND COVER, PANEL CTR A (HKS) COVER SP CTR A (HKS) COVER, PANEL CTR A (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 90 DISASSEMBLY 1. XBR-55A1E 1-27. COVER, PANEL TOP (L HKS) A AND COVER SP A (L HKS) COVER, PANEL TOP (L HKS) A COVER SP A (L HKS) COVER SP A (L HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 91 DISASSEMBLY 1. XBR-55A1E 1-28. COVER, PANEL BTM (L HKS) A Slide BRACKET SLIDER to down side. Screw (JOINT, SCREW) P/N: 4-400-043-11 NOTE: When installing the COVER PANEL COVER, PANEL BTM (L HKS) A XBR-55/65/77A1E...
  • Page 92 DISASSEMBLY 1. XBR-55A1E 1-29. FLAT CLAMP (S) FLAT CLAMP (S) NOTE: XBR-55/65/77A1E...
  • Page 93 DISASSEMBLY 1. XBR-55A1E 1-30. TAPE NOTE: TAPE TAPE TAPE TAPE TAPE TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 94 DISASSEMBLY 1. XBR-55A1E 1-31. WIRE DRESSING AND TAPE NOTE: TAPE TAPE XBR-55/65/77A1E...
  • Page 95 DISASSEMBLY 1. XBR-55A1E 1-32. WIRE DRESSING AND TAPE NOTE: TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 96 DISASSEMBLY 1. XBR-55A1E 1-33. WIRE DRESSING AND TAPE NOTE: TAPE XBR-55/65/77A1E...
  • Page 97 DISASSEMBLY 1. XBR-55A1E 1-34. TAPE NOTE: TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 98 DISASSEMBLY 1. XBR-55A1E 1-35. WIRE DRESSING AND FLEXIBLE FLAT CABLE 51P/36P FLEXIBLE FLAT CABLE 51P/36P P/N:1-912-059-11 XBR-55/65/77A1E...
  • Page 99 DISASSEMBLY 1. XBR-55A1E 1-36. WIRE DRESSING NOTE: XBR-55/65/77A1E...
  • Page 100 DISASSEMBLY 1. XBR-55A1E 1-37. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 101 DISASSEMBLY 1. XBR-55A1E 1-37. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: BRACKET, CONNECTER(HKS) CONNECTOR ASSY 40P(PWRT) P/N: 1-910-112-46 XBR-55/65/77A1E...
  • Page 102 DISASSEMBLY 1. XBR-55A1E 1-38. WIRE DRESSING XBR-55/65/77A1E...
  • Page 103 DISASSEMBLY 1. XBR-55A1E 1-39. SMART CORE (HKS) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 SMART CORE (HKS) XBR-55/65/77A1E...
  • Page 104 DISASSEMBLY 1. XBR-55A1E 1-40. HARNESS ASSY (MAIN) AND TAPE HARNESS ASSY (MAIN) P/N:1-910-112-44 NOTE: TAPE TAPE XBR-55/65/77A1E...
  • Page 105 DISASSEMBLY 1. XBR-55A1E 1-41. FLEXIBLE FLAT CABLE 41P AND FLEXIBLE FLAT CABLE 51P FLEXIBLE FLAT CABLE 41P P/N:1-912-057-11 FLEXIBLE FLAT CABLE 51P P/N:1-912-058-11 XBR-55/65/77A1E...
  • Page 106 DISASSEMBLY 1. XBR-55A1E 1-42. FLAT CLAMP (L) NOTE: FLAT CLAMP (L) XBR-55/65/77A1E...
  • Page 107 DISASSEMBLY 1. XBR-55A1E 1-43. SLIDE, CLAMP AND TAPE, AL 40X15 (HKS) SLIDE, CLAMP NOTE: TAPE, AL 40X15 (HKS) P/N: 4-695-153-01 XBR-55/65/77A1E...
  • Page 108 DISASSEMBLY 1. XBR-55A1E 1-44. TSA2 AND SPACER, BKT TS(HKS) AND BRACKET, TS (PUC) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 BRACKET, TS (PUC) NOTE: SPACER, BKT TS(HKS) Push two points to install board. TSA2 *Don’t touch M’t parts. XBR-55/65/77A1E...
  • Page 109 DISASSEMBLY 1. XBR-55A1E 1-45. BT ANTENNA AND CUSHION, SPACER DKA(L HKS) AND HEAT SINK (DKA) BT ANTENNA Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 HEAT SINK (DKA) CUSHION, SPACER DKA(L HKS) 6 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 110 DISASSEMBLY 1. XBR-55A1E 1-46. SHEET, THERMAL(BM) AND DKA NOTE: SHEET, THERMAL(BM) P/N: 4-549-186-01 XBR-55/65/77A1E...
  • Page 111 DISASSEMBLY 1. XBR-55A1E 1-47. SHEET, THERMAL(BM) AND GUARD, SLIDE L (HKS) NOTE: SHEET, THERMAL(BM) P/N:4-549-186-01 GUARD, SLIDE L (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 112 DISASSEMBLY 1. XBR-55A1E 1-48. SLIDE, CLAMP AND GUARD, SLIDE R (HKS) SLIDE, CLAMP GUARD, SLIDE R (HKS) 3 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 113 DISASSEMBLY 1. XBR-55A1E 1-49. BRACKET, SLIDE L (L HKS) AND BRACKET, SLIDE R (L HKS) BRACKET, SLIDE L (L HKS) Don’t pinch the wire 2 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 BRACKET, SLIDE R (L HKS) Don’t pinch the wire 2 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 114 DISASSEMBLY 1. XBR-55A1E 1-50. STD BKT L (HKS) AND STD BKT R (HKS) STD BKT L (HKS) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 STD BKT R (HKS) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 115 DISASSEMBLY 1. XBR-55A1E 1-51. FRONT SIDE FOOT (HKS) AND CUSHION 1525A 4 screws (SCREW M3X3.0 STEP) P/N: 4-579-926-01 CUSHION 1525A FRONT SIDE FOOT (HKS) *Double-sided tape on top surface XBR-55/65/77A1E...
  • Page 116 DISASSEMBLY 1. XBR-55A1E 1-52. CUSHION 825B AND CUSHION 825C AND SHEET, AL PCB L(HKS) CUSHION 825B CUSHION 825C SHEET, AL PCB L(HKS) SHEET, AL PCB L(HKS) P/N: 4-694-193-01 P/N: 4-694-193-01 XBR-55/65/77A1E...
  • Page 117 DISASSEMBLY 1. XBR-55A1E 1-53. SHEET, AL PCB S(HKS) AND TAPE, COND 50X65(HKS) AND OLED PANEL TAPE, COND 50X65(HKS) P/N: 4-694-195-01 OLED PANEL SHEET, AL PCB S(HKS) P/N: 4-694-194-01 XBR-55/65/77A1E...

  • Page 118: Xbr-65A1E

    DISASSEMBLY 2. XBR-65A1E 2-1. STAND A (2L HKS) AND STD SUPPORT PLATE A(2L HKS) OMT COVER BRACKET, (HKS) CB COVER SUPPORT PLATE(2L HKS) 2 Screw (SCREW, +PSW M4X12) P/N: 2-580-602-01 NOTE: Locked Unlocked Locked 2 screws (SCREW, +PSW M4X12) P/N: 2-580-602-01 Slide STD SUPPORT PLATE A(2L HKS) Slide the LEVER to unlock and close/open 2F.
  • Page 119 Disassembly of 2F part DISASSEMBLY 2. XBR-65A1E 2-2. LABEL, TERMINAL UNDER (HKS) NOTE: LABEL, TERMINAL UNDER (HKS) XBR-55/65/77A1E...
  • Page 120 DISASSEMBLY 2. XBR-65A1E 2-3. COVER, TERMINAL (HKS) AND REAR COVER, A CB(HKS) COVER, TERMINAL (HKS) REAR COVER, A CB(HKS) 3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 11 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 121 DISASSEMBLY 2. XBR-65A1E 2-4. SP-BOX ASSY 4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 NOTE: SP-BOX ASSY XBR-55/65/77A1E...
  • Page 122 DISASSEMBLY 2. XBR-65A1E 2-5. TAPE, COND 50X65(HKS) AND BRACKET, VESA (HKS) TAPE, COND 50X65(HKS) P/N: 4-694-195-01 BRACKET, VESA (HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 XBR-55/65/77A1E...
  • Page 123 DISASSEMBLY 2. XBR-65A1E 2-6. BRACKET, VESA (HKS) AND BRACKET, UNDER (HKS) BRACKET, VESA (HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 BRACKET, UNDER (HKS) XBR-55/65/77A1E...
  • Page 124 DISASSEMBLY 2. XBR-65A1E 2-7. TAPE AND AC INLET AND SHEET, AC INLET (HKS) AND BRACKET, AC INLET (HKS) TAPE Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 125 DISASSEMBLY 2. XBR-65A1E 2-7. TAPE AND AC INLET AND SHEET, AC INLET (HKS) AND BRACKET, AC INLET (HKS) AC INLET ASSY 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 SHEET, AC INLET(HKS) NOTE: P/N: 4-697-561-01 AC INLET BRACKET, AC INLET (HKS) XBR-55/65/77A1E...
  • Page 126 DISASSEMBLY 2. XBR-65A1E 2-8. WIRE DRESSING NOTE: Forming harness before connecting. Open harness to be slight more than the following Confirm lock & not come off angle. XBR-55/65/77A1E...
  • Page 127 DISASSEMBLY 2. XBR-65A1E 2-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 5 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 SHEET, THERMAL (HKS G) P/N: 4-693-846-01 XBR-55/65/77A1E...
  • Page 128 DISASSEMBLY 2. XBR-65A1E 2-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 NOTE: 7 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 129 DISASSEMBLY 2. XBR-65A1E 2-9. SHEET, THERMAL (HKS G) AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G76 CONNECTOR ASSY 28P(PWRG) P/N:1-910-112-45 CONNECTOR ASSY 14P(PWRB) P/N:1-910-112-47 XBR-55/65/77A1E...
  • Page 130 DISASSEMBLY 2. XBR-65A1E 2-10. SHEET, THERMAL(HKS G B S) AND SHEET, THERMAL(HKS G B L) SHEET, THERMAL(HKS G B S) P/N: 4-694-196-01 SHEET, THERMAL(HKS G B L) P/N: 4-694-197-01 XBR-55/65/77A1E...
  • Page 131 DISASSEMBLY 2. XBR-65A1E 2-11. SHEET, INSULATION (HKS B) AND PLATE, G (HKS) NOTE: PLATE, G (HKS) SHEET, INSULATION (HKS B) XBR-55/65/77A1E...
  • Page 132 DISASSEMBLY 2. XBR-65A1E 2-12. SHEET, STUD SUPPORT(HKS) AND SHEET, INSULATION (HKS A) NOTE: SHEET, INSULATION (HKS A) SHEET, STUD SUPPORT(HKS) XBR-55/65/77A1E...
  • Page 133 DISASSEMBLY 2. XBR-65A1E 2-13. HEAT SINK (HKS G) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 HEAT SINK (HKS G) XBR-55/65/77A1E...
  • Page 134 DISASSEMBLY 2. XBR-65A1E 2-14. TAPE, CONDUCTIVE PG(HKS) AND CUSHION 2F HRS(HKS) TAPE, CONDUCTIVE PG(HKS) CUSHION 2F HRS(HKS) XBR-55/65/77A1E...
  • Page 135 DISASSEMBLY 2. XBR-65A1E 2-15. WIRE DRESSING AND TAPE NOTE: No slack TAPE No slack TAPE No slack XBR-55/65/77A1E...
  • Page 136 DISASSEMBLY 2. XBR-65A1E 2-16. TAPE NOTE: FFC tape lower edge should not be over the limit line. TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 137 DISASSEMBLY 2. XBR-65A1E 2-17. WIRE DRESSING AND CUSHION 2F HRS(HKS) CUSHION 2F HRS(HKS) XBR-55/65/77A1E...
  • Page 138 DISASSEMBLY 2. XBR-65A1E 2-18. WIRE DRESSING AND TAPE NOTE: TAPE XBR-55/65/77A1E...
  • Page 139 DISASSEMBLY 2. XBR-65A1E 2-19. CONNECTOR ASSY 3P AND SWITCH UNIT (3M-P) AND HOLDER, SIDE SW (HKS) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 SWITCH UNIT (3M-P) CONNECTOR ASSY 3P P/N:1-910-112-48 HOLDER, SIDE SW (HKS) XBR-55/65/77A1E...
  • Page 140 DISASSEMBLY 2. XBR-65A1E 2-20. UNIVERSAL SIL-TU 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 UNIVERSAL SIL-TU XBR-55/65/77A1E...
  • Page 141 DISASSEMBLY 2. XBR-65A1E 2-21. BRACKET, CARD SLOT(HKS) AND BKA 7 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 BRACKET, CARD SLOT(HKS) XBR-55/65/77A1E...
  • Page 142 DISASSEMBLY 2. XBR-65A1E 2-22. SHEET, THERMAL (MUF PUC) NOTE: SHEET, THERMAL (MUF PUC) P/N: 4-595-404-01 XBR-55/65/77A1E...
  • Page 143 DISASSEMBLY 2. XBR-65A1E 2-23. LEVER, HINGE (HKS) AND CUSHION 1525A LEVER, HINGE (HKS) CUSHION 1525A CUSHION 1525A XBR-55/65/77A1E...
  • Page 144 DISASSEMBLY 2. XBR-65A1E 2-24. SHEET, STUD SUPPORT(HKS) SHEET, STUD SUPPORT(HKS) XBR-55/65/77A1E...
  • Page 145 DISASSEMBLY 2. XBR-65A1E 2-25. CHASSIS, BOX A (HKS) ASSY 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 CHASSIS, BOX A (HKS) ASSY XBR-55/65/77A1E...
  • Page 146 DISASSEMBLY 2. XBR-65A1E 2-26. HINGE (HKS) A AND CHASSIS, BOX A (HKS) 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-21 CHASSIS, BOX A (HKS) HINGE (HKS) A XBR-55/65/77A1E...
  • Page 147 Disassembly of 1F part DISASSEMBLY 2. XBR-65A1E 2-27. GASKET COVER SP CTR (HKS) AND COVER SP CTR A (HKS) COVER SP CTR A (HKS) GASKET COVER SP CTR (HKS) P/N: 4-693-620-01 XBR-55/65/77A1E...
  • Page 148 DISASSEMBLY 2. XBR-65A1E 2-28. COVER, PANEL CTR A (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 COVER, PANEL CTR A (HKS) XBR-55/65/77A1E...
  • Page 149 DISASSEMBLY 2. XBR-65A1E 2-29. COVER, PANEL TOP (2L HKS) A AND COVER SP A (2L HKS) COVER, PANEL TOP (2L HKS) A COVER SP A (2L HKS) COVER SP A (2L HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 150 DISASSEMBLY 2. XBR-65A1E 2-30. COVER, PANEL BTM (2L HKS) A Slide BRACKET SLIDER to down side. Screw (JOINT, SCREW) P/N: 4-400-043-11 NOTE: When installing the COVER PANEL COVER, PANEL BTM (2L HKS) A XBR-55/65/77A1E...
  • Page 151 DISASSEMBLY 2. XBR-65A1E 2-31. FLAT CLAMP (S) FLAT CLAMP (S) NOTE: XBR-55/65/77A1E...
  • Page 152 DISASSEMBLY 2. XBR-65A1E 2-32. TAPE NOTE: TAPE TAPE TAPE TAPE TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 153 DISASSEMBLY 2. XBR-65A1E 2-33. WIRE DRESSING AND TAPE NOTE: TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 154 DISASSEMBLY 2. XBR-65A1E 2-34. WIRE DRESSING AND TAPE NOTE: TAPE XBR-55/65/77A1E...
  • Page 155 DISASSEMBLY 2. XBR-65A1E 2-35. TAPE NOTE: TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 156 DISASSEMBLY 2. XBR-65A1E 2-36. WIRE DRESSING AND FLEXIBLE FLAT CABLE 51P/36P FLEXIBLE FLAT CABLE 51P/36P P/N:1-912-059-11 XBR-55/65/77A1E...
  • Page 157 DISASSEMBLY 2. XBR-65A1E 2-37. WIRE DRESSING NOTE: XBR-55/65/77A1E...
  • Page 158 DISASSEMBLY 2. XBR-65A1E 2-38. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 159 DISASSEMBLY 2. XBR-65A1E 2-38. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: BRACKET, CONNECTER(HKS) CONNECTOR ASSY 40P(PWRT) P/N: 1-910-112-46 XBR-55/65/77A1E...
  • Page 160 DISASSEMBLY 2. XBR-65A1E 2-39. WIRE DRESSING XBR-55/65/77A1E...
  • Page 161 DISASSEMBLY 2. XBR-65A1E 2-40. SMART CORE (HKS) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 SMART CORE (HKS) XBR-55/65/77A1E...
  • Page 162 DISASSEMBLY 2. XBR-65A1E 2-41. HARNESS ASSY (MAIN) AND TAPE HARNESS ASSY (MAIN) P/N:1-910-112-44 NOTE: TAPE XBR-55/65/77A1E...
  • Page 163 DISASSEMBLY 2. XBR-65A1E 2-42. TAPE AND FLEXIBLE FLAT CABLE 41P NOTE: FLEXIBLE FLAT CABLE 41P P/N:1-912-057-11 TAPE TAPE XBR-55/65/77A1E...
  • Page 164 DISASSEMBLY 2. XBR-65A1E 2-43. FLEXIBLE FLAT CABLE 51P AND FLAT CLAMP (L) NOTE: FLAT CLAMP (L) FLEXIBLE FLAT CABLE 51P P/N:1-912-058-11 XBR-55/65/77A1E...
  • Page 165 DISASSEMBLY 2. XBR-65A1E 2-44. SLIDE, CLAMP AND TAPE, AL 40X15 (HKS) SLIDE, CLAMP NOTE: TAPE, AL 40X15 (HKS) P/N: 4-695-153-01 XBR-55/65/77A1E...
  • Page 166 DISASSEMBLY 2. XBR-65A1E 2-45. TSA2 AND SPACER, BKT TS(HKS) AND BRACKET, TS (PUC) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 BRACKET, TS (PUC) NOTE: SPACER, BKT TS(HKS) TSA2 Push two points to install board. *Don’t touch M’t parts. XBR-55/65/77A1E...
  • Page 167 DISASSEMBLY 2. XBR-65A1E 2-46. BT ANTENNA AND HEAT SINK (DKA) BT ANTENNA Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 HEAT SINK (DKA) 6 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 168 DISASSEMBLY 2. XBR-65A1E 2-47. SHEET, THERMAL(BM) AND DKA NOTE: SHEET, THERMAL(BM) P/N: 4-549-186-01 XBR-55/65/77A1E...
  • Page 169 DISASSEMBLY 2. XBR-65A1E 2-48. SHEET, THERMAL(BM) AND GUARD, SLIDE L (HKS) NOTE: SHEET, THERMAL(BM) P/N: 4-549-186-01 GUARD, SLIDE L (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 170 DISASSEMBLY 2. XBR-65A1E 2-49. SLIDE, CLAMP AND GUARD, SLIDE R (HKS) SLIDE, CLAMP GUARD, SLIDE R (HKS) 3 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 171 DISASSEMBLY 2. XBR-65A1E 2-50. BRACKET, SLIDE L (2L HKS) AND BRACKET, SLIDE R (2L HKS) BRACKET, SLIDE L (2L HKS) Don’t pinch the wire 2 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 BRACKET, SLIDE R (2L HKS) Don’t pinch the wire 2 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 172 DISASSEMBLY 2. XBR-65A1E 2-51. STD BKT L (HKS) AND STD BKT R (HKS) STD BKT L (HKS) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 STD BKT R (HKS) 2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 173 DISASSEMBLY 2. XBR-65A1E 2-52. FRONT SIDE FOOT (HKS) AND CUSHION 1525A 4 screws (SCREW M3X3.0 STEP) P/N: 4-579-926-01 CUSHION 1525A FRONT SIDE FOOT (HKS) *Double-sided tape on top surface XBR-55/65/77A1E...
  • Page 174 DISASSEMBLY 2. XBR-65A1E 2-53. CUSHION 825B AND SHEET, AL PCB L(HKS) CUSHION 825B SHEET, AL PCB L(HKS) SHEET, AL PCB L(HKS) P/N: 4-694-193-01 P/N: 4-694-193-01 XBR-55/65/77A1E...
  • Page 175 DISASSEMBLY 2. XBR-65A1E 2-54. SHEET, AL PCB S(HKS) AND TAPE, COND 50X65(HKS) AND OLED PANEL TAPE, COND 50X65(HKS) P/N: 4-694-195-01 OLED PANEL SHEET, AL PCB S(HKS) P/N: 4-694-194-01 XBR-55/65/77A1E...

  • Page 176: Smart Core (Hks)

    DISASSEMBLY 3. SMART CORE (HKS) 3-1. WLAN/BT MODULE(11AC) AND BRACKET, WIFI NOTE: XBR-55/65/77A1E...
  • Page 177 DISASSEMBLY 3. SMART CORE (HKS) 3-1. WLAN/BT MODULE(11AC) AND BRACKET, WIFI NOTE: BRACKET, WIFI WLAN/BT MODULE(11AC) XBR-55/65/77A1E...
  • Page 178 DISASSEMBLY 3. SMART CORE (HKS) 3-2. COVER, TOP (HKS) COVER, TOP (HKS) 3-3. HS5 MOUNT HS5 MOUNT XBR-55/65/77A1E...
  • Page 179 DISASSEMBLY 3. SMART CORE (HKS) 3-4. OP GUIDE LIGHT(HKS) OP GUIDE LIGHT(HKS) 3-5. ILLU GUIDE, LIGHT (HKS) AND COVER, BTM (HKS) ILLU GUIDE, LIGHT (HKS) COVER, BTM (HKS) XBR-55/65/77A1E...

  • Page 180: Xbr-77A1E

    DISASSEMBLY 4. XBR-77A1E 4-1. OMT COVER BRACKET,(3L HKS) CB AND COVER SUPPORT PLATE(2L HKS) AND STAND A (2L HKS) AND STD SUPPORT PLATE A(3L HKS) OMT COVER BRACKET,(3L HKS) CB COVER SUPPORT PLATE(2L HKS) 2 Screw (SCREW, +PSW M4X12) P/N: 2-580-602-01 NOTE: Locked Unlocked...
  • Page 181 Disassembly of 2F part DISASSEMBLY 4. XBR-77A1E 4-2. LABEL, TERMINAL UNDER (HKS) NOTE: LABEL, TERMINAL UNDER (HKS) XBR-55/65/77A1E...
  • Page 182 DISASSEMBLY 4. XBR-77A1E 4-3. COVER, TERMINAL (HKS) AND REAR COVER, A CB(3L HKS) COVER, TERMINAL (HKS) NOTE: REAR COVER, A CB(3L HKS) 3 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 11 screws (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 183 DISASSEMBLY 4. XBR-77A1E 4-4. SP-BOX ASSY 4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 NOTE: SP-BOX ASSY XBR-55/65/77A1E...
  • Page 184 DISASSEMBLY 4. XBR-77A1E 4-5. TAPE, COND 50X65(HKS) AND BRACKET, VESA (3L HKS) TAPE, COND 50X65(HKS) P/N: 4-694-195-01 BRACKET, VESA(3L HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-31 XBR-55/65/77A1E...
  • Page 185 DISASSEMBLY 4. XBR-77A1E 4-6. BRACKET, VESA (3L HKS) AND BRACKET, UNDER (HKS) BRACKET, VESA (3L HKS) 2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-31 BRACKET, UNDER (HKS) XBR-55/65/77A1E...
  • Page 186 DISASSEMBLY 4. XBR-77A1E 4-7. CUSHION 1525A AND AC INLET AND BRACKET, AC INLET (HKS) CUSHION 1525A P/N: 4-575-746-01 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 187 DISASSEMBLY 4. XBR-77A1E 4-7. CUSHION 1525A AND AC INLET AND BRACKET, AC INLET (HKS) NOTE: AC INLET BRACKET, AC INLET (HKS) 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 XBR-55/65/77A1E...
  • Page 188 DISASSEMBLY 4. XBR-77A1E 4-8. WIRE DRESSING NOTE: Forming harness before connecting. Open harness to be slight more than the following Confirm lock & not come off angle. XBR-55/65/77A1E...
  • Page 189 DISASSEMBLY 4. XBR-77A1E 4-9. WIRE DRESSING AND CUSHION 2F HRS(HKS) AND CUSHION 1225A CUSHION 2F HRS(HKS) NOTE: CUSHION 1225A P/N: 4-528-026-41 XBR-55/65/77A1E...
  • Page 190 DISASSEMBLY 4. XBR-77A1E 4-10. WIRE DRESSING AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G77 6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 191 DISASSEMBLY 4. XBR-77A1E 4-10. WIRE DRESSING AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G77 NOTE: 10 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-55/65/77A1E...
  • Page 192 DISASSEMBLY 4. XBR-77A1E 4-10. WIRE DRESSING AND CONNECTOR ASSY 28P(PWRG) AND CONNECTOR ASSY 14P(PWRB) AND G77 CONNECTOR ASSY 28P(PWRG) P/N:1-910-112-51 CONNECTOR ASSY 14P(PWRB) P/N:1-910-112-47 XBR-55/65/77A1E...
  • Page 193 DISASSEMBLY 4. XBR-77A1E 4-11. SHEET, THERMAL(HKS G B L) AND SHEET, INSULATION(3L HKS B) AND PLATE, G(3L HKS) SHEET, THERMAL(HKS G B L) P/N: 4-694-197-01 NOTE: SHEET, INSULATION(3L HKS B) PLATE, G(3L HKS) XBR-55/65/77A1E...
  • Page 194 DISASSEMBLY 4. XBR-77A1E 4-12. TAPE AND CONNECTOR ASSY 3P AND SWITCH UNIT (3M-P) AND HOLDER, SIDE SW (HKS) TAPE HOLDER, SIDE SW (HKS) ASSY Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 195 DISASSEMBLY 4. XBR-77A1E 4-12. TAPE AND CONNECTOR ASSY 3P AND SWITCH UNIT (3M-P) AND HOLDER, SIDE SW (HKS) CONNECTOR ASSY 3P P/N:1-910-112-53 SWITCH UNIT (3M-P) HOLDER, SIDE SW (HKS) XBR-55/65/77A1E...
  • Page 196 DISASSEMBLY 4. XBR-77A1E 4-13. SHEET, THERMAL (3L HKS G) AND SHEET, INSULATION(3L HKS A) SHEET, THERMAL (3L HKS G) P/N: 4-697-263-01 NOTE: SHEET, INSULATION(3L HKS A) XBR-55/65/77A1E...
  • Page 197 DISASSEMBLY 4. XBR-77A1E 4-14. HEAT SINK(3L HKS G) 6 screws (SCREW, +LH M3X3 (PUC)) P/N: 4-690-738-01 HEAT SINK(3L HKS G) XBR-55/65/77A1E...
  • Page 198 DISASSEMBLY 4. XBR-77A1E 4-15. TAPE, CONDUCTIVE PG(3L HKS) AND WIRE DRESSING TAPE, CONDUCTIVE PG(3L HKS) NOTE: XBR-55/65/77A1E...
  • Page 199 DISASSEMBLY 4. XBR-77A1E 4-16. TAPE NOTE: TAPE TAPE XBR-55/65/77A1E...
  • Page 200 DISASSEMBLY 4. XBR-77A1E 4-17. TAPE NOTE: TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 201 DISASSEMBLY 4. XBR-77A1E 4-18. TAPE AND WIRE DRESSING NOTE: TAPE XBR-55/65/77A1E...
  • Page 202 DISASSEMBLY 4. XBR-77A1E 4-19. CUSHION 2F HRS(HKS) AND WIRE DRESSING CUSHION 2F HRS(HKS) NOTE: XBR-55/65/77A1E...
  • Page 203 DISASSEMBLY 4. XBR-77A1E 4-20. UNIVERSAL SIL-TU 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 UNIVERSAL SIL-TU XBR-55/65/77A1E...
  • Page 204 DISASSEMBLY 4. XBR-77A1E 4-21. BRACKET, CARD SLOT(HKS) AND BKA 7 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 BRACKET, CARD SLOT(HKS) XBR-55/65/77A1E...
  • Page 205 DISASSEMBLY 4. XBR-77A1E 4-22. SHEET, THERMAL (MUF PUC) NOTE: SHEET, THERMAL (MUF PUC) P/N: 4-595-404-01 XBR-55/65/77A1E...
  • Page 206 DISASSEMBLY 4. XBR-77A1E 4-23. LEVER, HINGE (HKS) AND SHEET, STUD SUPPORT(HKS) LEVER, HINGE (HKS) SHEET, STUD SUPPORT(HKS) XBR-55/65/77A1E...
  • Page 207 DISASSEMBLY 4. XBR-77A1E 4-24. CHASSIS, BOX A (3L HKS) ASSY 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-31 CHASSIS, BOX A (3L HKS) ASSY XBR-55/65/77A1E...
  • Page 208 DISASSEMBLY 4. XBR-77A1E 4-25. HINGE (3L HKS) A AND CHASSIS, BOX A (3L HKS) NOTE: 4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-31 CHASSIS, BOX A (3L HKS) HINGE (3L HKS) A XBR-55/65/77A1E...
  • Page 209 Disassembly of 1F part DISASSEMBLY 4. XBR-77A1E 4-26. GASKET COVER SP CTR (HKS) AND COVER SP CTR A (HKS) COVER SP CTR A (HKS) GASKET COVER SP CTR (HKS) P/N: 4-693-620-01 XBR-55/65/77A1E...
  • Page 210 DISASSEMBLY 4. XBR-77A1E 4-27. CUSHION, COVER PANEL CTR (HKS) AND COVER, PANEL CTR A (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 COVER, PANEL CTR A (HKS) CUSHION, COVER PANEL CTR (HKS) P/N: 4-698-010-01 XBR-55/65/77A1E...
  • Page 211 DISASSEMBLY 4. XBR-77A1E 4-28. COVER, PANEL TOP (3L HKS) A AND COVER SP A (2L HKS) COVER, PANEL TOP (3L HKS) A COVER SP A (2L HKS) COVER SP A (2L HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 212 DISASSEMBLY 4. XBR-77A1E 4-29. COVER, PANEL BTM (3L HKS) A Slide BRACKET SLIDER to down side. Screw (JOINT, SCREW) P/N: 4-400-043-11 NOTE: When installing the COVER PANEL COVER, PANEL BTM (3L HKS) A XBR-55/65/77A1E...
  • Page 213 DISASSEMBLY 4. XBR-77A1E 4-30. FLAT CLAMP (S) FLAT CLAMP (S) NOTE: XBR-55/65/77A1E...
  • Page 214 DISASSEMBLY 4. XBR-77A1E 4-31. TAPE AND WIRE DRESSING NOTE: TAPE TAPE TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 215 DISASSEMBLY 4. XBR-77A1E 4-32. WIRE DRESSING AND TAPE NOTE: TAPE XBR-55/65/77A1E...
  • Page 216 DISASSEMBLY 4. XBR-77A1E 4-33. WIRE DRESSING AND TAPE NOTE: Lock structure face Lock structure face Rear Cove side. except OK direction. TAPE TAPE XBR-55/65/77A1E...
  • Page 217 DISASSEMBLY 4. XBR-77A1E 4-34. WIRE DRESSING AND TAPE NOTE: TAPE TAPE TAPE TAPE XBR-55/65/77A1E...
  • Page 218 DISASSEMBLY 4. XBR-77A1E 4-35. TAPE (DK020FR-19) 19X80 SHEET AND WIRE DRESSING NOTE: XBR-55/65/77A1E...
  • Page 219 DISASSEMBLY 4. XBR-77A1E 4-36. FLEXIBLE FLAT CABLE 51P/36P AND WIRE DRESSING FLEXIBLE FLAT CABLE 51P/36P P/N:1-912-131-11 NOTE: XBR-55/65/77A1E...
  • Page 220 DISASSEMBLY 4. XBR-77A1E 4-37. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 221 DISASSEMBLY 4. XBR-77A1E 4-37. CONNECTOR ASSY 40P(PWRT) AND BRACKET, CONNECTER(HKS) NOTE: BRACKET, CONNECTER(HKS) CONNECTOR ASSY 40P(PWRT) P/N: 1-910-112-52 XBR-55/65/77A1E...
  • Page 222 DISASSEMBLY 4. XBR-77A1E 4-38. WIRE DRESSING XBR-55/65/77A1E...
  • Page 223 DISASSEMBLY 4. XBR-77A1E 4-39. SMART CORE (HKS) Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 2 screws (SCREW, +PSW M3X8) P/N: 2-580-592-31 SMART CORE (HKS) XBR-55/65/77A1E...
  • Page 224 DISASSEMBLY 4. XBR-77A1E 4-40. HARNESS ASSY (MAIN) AND TAPE HARNESS ASSY (MAIN) P/N:1-910-112-50 NOTE: TAPE XBR-55/65/77A1E...
  • Page 225 DISASSEMBLY 4. XBR-77A1E 4-41. TAPE AND FLEXIBLE FLAT CABLE 41P NOTE: FLEXIBLE FLAT CABLE 41P P/N:1-912-130-11 TAPE XBR-55/65/77A1E...
  • Page 226 DISASSEMBLY 4. XBR-77A1E NOTE: 4-42. FLEXIBLE FLAT CABLE 51P AND FLAT CLAMP (L) FLAT CLAMP (L) NOTE: FLEXIBLE FLAT CABLE 51P P/N:1-912-129-11 XBR-55/65/77A1E...
  • Page 227 DISASSEMBLY 4. XBR-77A1E 4-43. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP XBR-55/65/77A1E...
  • Page 228 DISASSEMBLY 4. XBR-77A1E 4-44. BT ANTENNA AND HEAT SINK (DKA) BT ANTENNA Screw (SCREW +PSW 3X8) P/N: 7-682-948-01 HEAT SINK (DKA) 6 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 229 DISASSEMBLY 4. XBR-77A1E 4-45. SHEET, THERMAL(BM) AND DKA NOTE: SHEET, THERMAL(BM) P/N: 4-549-186-01 XBR-55/65/77A1E...
  • Page 230 DISASSEMBLY 4. XBR-77A1E 4-46. SHEET, THERMAL(BM) AND GUARD, SLIDE L (HKS) NOTE: SHEET, THERMAL(BM) P/N: 4-549-186-01 GUARD, SLIDE L (HKS) 2 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 231 DISASSEMBLY 4. XBR-77A1E 4-47. SLIDE, CLAMP AND GUARD, SLIDE R (HKS) SLIDE, CLAMP GUARD, SLIDE R (HKS) 3 screws (SCREW +PSW 3X8) P/N: 7-682-948-01 XBR-55/65/77A1E...
  • Page 232 DISASSEMBLY 4. XBR-77A1E 4-48. BRACKET, SLIDE L (3L HKS) AND BRACKET, SLIDE R (3L HKS) BRACKET, SLIDE L (3L HKS) Screw (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 BRACKET, SLIDE R (3L HKS) Screw (SCREW, +LH M3X2.2 STEP (HKS)) P/N: 4-690-294-01 XBR-55/65/77A1E...
  • Page 233 DISASSEMBLY 4. XBR-77A1E 4-49. STD BKT L (HKS) AND STD BKT R (HKS) STD BKT L (HKS) 2 screws (SCREW +FH M3X5) P/N: 4-723-252-01 STD BKT R (HKS) 2 screws (SCREW +FH M3X5) P/N: 4-723-252-01 XBR-55/65/77A1E...
  • Page 234 DISASSEMBLY 4. XBR-77A1E 4-50. GASKET COVER SP CTR (HKS) AND FRONT SIDE FOOT (HKS) AND CUSHION 1525A When installing the CUSHION 1525A CUSHION 1525A FRONT SIDE FOOT (HKS) *Double-sided tape on top surface GASKET COVER SP CTR (HKS) P/N: 4-693-620-01 XBR-55/65/77A1E...
  • Page 235 DISASSEMBLY 4. XBR-77A1E 4-51. CUSHION 825B AND SHEET, AL PCB S(HKS) AND SHEET, AL PCB(3L HKS) AND SHEET, AL PCB L(HKS) CUSHION 825B Sequence from right edge to left edge SHEET, AL PCB S(HKS) P/N: 4-694-194-01 SHEET, AL PCB L(HKS) SHEET, AL PCB L(HKS) SHEET, AL PCB(3L HKS) P/N: 4-694-193-01...
  • Page 236 DISASSEMBLY 4. XBR-77A1E 4-52. TAPE, COND 50X65(HKS) AND OLED PANEL TAPE, COND 50X65(HKS) P/N: 4-694-195-01 OLED PANEL XBR-55/65/77A1E...

  • Page 237: Exploded Views

    EXPLODED VIEWS • Items with no part number and no description are not stocked because they are seldom required for routine service. • The construction parts of an assembled part are indicated with a collation number in the remark column. •...
  • Page 238 EXPLODED VIEWS 1. XBR-55A1E G76 AND BKA REF. No. PART No. DESCRIPTION MARK 4-693-441-01 TAPE, CONDUCTIVE PG(HKS) 4-696-435-01 SHEET, STUD SUPPORT(HKS) 8-594-302-80 UNIVERSAL SIL-TU SUT-RA243ZP UC2/LA1 8-594-308-40 UNIVERSAL SIL-TU SUT-RT243ZP 1-474-647-12 SWITCH UNIT (3M-P) 4-694-915-01 CUSHION 2F HRS(HKS) 4-693-400-01 LEVER, HINGE (HKS) 4-688-522-31 BRACKET, CARD SLOT(HKS) 4-688-522-01...
  • Page 239 EXPLODED VIEWS 1. XBR-55A1E PANEL COVER REF. No. PART No. DESCRIPTION MARK 4-688-500-01 COVER SP A (L HKS) 4-688-476-01 COVER, PANEL TOP (L HKS) A 4-688-500-11 COVER SP A (L HKS) 4-693-842-01 FLAT CLAMP (L) 4-693-843-01 FLAT CLAMP (S) 4-688-480-01 COVER, PANEL BTM (L HKS) A 4-689-301-01 COVER, PANEL CTR A (HKS)
  • Page 240 EXPLODED VIEWS 1. XBR-55A1E OLED PANEL REF. No. PART No. DESCRIPTION MARK A-2188-134-A OLED PANEL(L55GKA5)(SVC) CH 4-688-734-01 FRONT SIDE FOOT (HKS) 4-688-484-01 BRACKET, SLIDE L (L HKS) A-2167-837-A DKA MOUNT 4-696-277-01 CUSHION, SPACER DKA(L HKS) 4-688-485-01 BRACKET, SLIDE R (L HKS) 4-688-748-01 BRACKET, TS (PUC) A-2181-590-A...
  • Page 241 EXPLODED VIEWS 1. XBR-55A1E CONNECTORS REF.NO. PART No. DESCRIPTION MARK 1-910-112-44 HARNESS ASSY (MAIN) CN230(BKA)-CN301(HS5)-WIFI/CN300(DKA)-CN001(TSA)/CN3200(DKA)-SP (1) 1-910-112-45 CONNECTOR ASSY 28P(PWRG) CN6402(G)-CN6601(G)-W2WCN (1) 1-910-112-46 CONNECTOR ASSY 40P(PWRT) W2WCN-CN400(DKA)-TCON (1) 1-910-112-47 CONNECTOR ASSY 14P(PWRB) CN6401(G)-CN401(BKA) (1) 1-910-112-48 CONNECTOR ASSY 3P CN232(BKA)-CN203(KEY) (1) 1-912-057-11 FLEXIBLE FLAT CABLE 41P CN5200(DKA)-TCON (1)

  • Page 242: Xbr-65A1E

    EXPLODED VIEWS 2. XBR-65A1E REAR COVER REF. No. PART No. DESCRIPTION MARK 4-693-752-01 COVER, TERMINAL (HKS) 4-688-523-21 BRACKET, UNDER (HKS) 4-688-523-01 BRACKET, UNDER (HKS) 4-688-523-31 BRACKET, UNDER (HKS) 1-859-224-11 SP-BOX ASSY 4-694-426-01 REAR COVER, A CB(HKS) 4-693-214-21 LABEL, TERMINAL UNDER (HKS) 4-693-214-31 LABEL, TERMINAL UNDER (HKS) 4-693-214-41...
  • Page 243 EXPLODED VIEWS 2. XBR-65A1E G76 AND BKA REF. No. PART No. DESCRIPTION MARK 4-693-441-01 TAPE, CONDUCTIVE PG(HKS) 4-696-435-01 SHEET, STUD SUPPORT(HKS) 8-594-302-80 UNIVERSAL SIL-TU SUT-RA243ZP UC2/LA1 8-594-308-40 UNIVERSAL SIL-TU SUT-RT243ZP 1-474-647-12 SWITCH UNIT (3M-P) 4-694-915-01 CUSHION 2F HRS(HKS) 4-693-400-01 LEVER, HINGE (HKS) 4-688-522-31 BRACKET, CARD SLOT(HKS) 4-688-522-01...
  • Page 244 EXPLODED VIEWS 2. XBR-65A1E PANEL COVER REF. No. PART No. DESCRIPTION MARK 4-688-504-01 COVER SP A (2L HKS) 4-688-478-01 COVER, PANEL TOP (2L HKS) A 4-688-504-11 COVER SP A (2L HKS) 4-693-842-01 FLAT CLAMP (L) 4-693-843-01 FLAT CLAMP (S) 4-688-482-01 COVER, PANEL BTM (2L HKS) A 4-689-301-01 COVER, PANEL CTR A (HKS)
  • Page 245 EXPLODED VIEWS 2. XBR-65A1E OLED PANEL REF. No. PART No. DESCRIPTION MARK A-2188-135-A OLED PANEL(L65GKA5)(SVC) CH 4-688-734-01 FRONT SIDE FOOT (HKS) 4-688-486-01 BRACKET, SLIDE L (2L HKS) A-2167-837-A DKA MOUNT 4-688-487-01 BRACKET, SLIDE R (2L HKS) 4-688-748-01 BRACKET, TS (PUC) A-2181-590-A TSA2_KA MOUNT 1-522-020-11...
  • Page 246 EXPLODED VIEWS 2. XBR-65A1E CONNECTORS REF.NO. PART No. DESCRIPTION MARK 1-910-112-44 HARNESS ASSY (MAIN) CN230(BKA)-CN301(HS5)-WIFI/CN300(DKA)-CN001(TSA)/CN3200(DKA)-SP (1) 1-910-112-45 CONNECTOR ASSY 28P(PWRG) CN6402(G)-CN6601(G)-W2WCN (1) 1-910-112-46 CONNECTOR ASSY 40P(PWRT) W2WCN-CN400(DKA)-TCON (1) 1-910-112-47 CONNECTOR ASSY 14P(PWRB) CN6401(G)-CN401(BKA) (1) 1-910-112-48 CONNECTOR ASSY 3P CN232(BKA)-CN203(KEY) (1) 1-912-057-11 FLEXIBLE FLAT CABLE 41P CN5200(DKA)-TCON (1)

  • Page 247: Smart Core (Hks)

    EXPLODED VIEWS 3. SMART CORE (HKS) REF. No. PART No. DESCRIPTION MARK 4-547-397-02 BRACKET, WIFI 1-458-912-11 WLAN/BT MODULE(11AC) 4-688-539-02 COVER, TOP (HKS) A-2166-258-A HS5 MOUNT 4-688-540-01 ILLU GUIDE, LIGHT (HKS) 4-688-538-02 COVER, BTM (HKS) XBR-55/65/77A1E...

  • Page 248: Xbr-77A1E

    EXPLODED VIEWS 4. XBR-77A1E REAR COVER REF. No. PART No. DESCRIPTION MARK 4-693-752-01 COVER, TERMINAL (HKS) 4-688-523-21 BRACKET, UNDER (HKS) FOR UC2 4-688-523-01 BRACKET, UNDER (HKS) FOR LA1 1-859-224-11 SP-BOX ASSY 4-693-191-01 REAR COVER, A CB(3L HKS) 4-693-214-21 LABEL, TERMINAL UNDER (HKS) FOR UC2 4-693-214-31 LABEL, TERMINAL UNDER (HKS)
  • Page 249 EXPLODED VIEWS 4. XBR-77A1E G76 AND BKA REF. No. PART No. DESCRIPTION MARK 4-693-513-02 TAPE, CONDUCTIVE PG(3L HKS) 4-696-435-01 SHEET, STUD SUPPORT(HKS) 8-594-302-80 UNIVERSAL SIL-TU SUT-RA243ZP 1-474-647-12 SWITCH UNIT (3M-P) 4-694-915-01 CUSHION 2F HRS(HKS) 4-693-400-01 LEVER, HINGE (HKS) 4-688-522-01 BRACKET, CARD SLOT(HKS) FOR LA1 4-688-522-31 BRACKET, CARD SLOT(HKS)
  • Page 250 EXPLODED VIEWS 4. XBR-77A1E PANEL COVER REF. No. PART No. DESCRIPTION MARK 4-688-504-02 COVER SP A (2L HKS) 4-693-185-01 COVER, PANEL TOP (3L HKS) A 4-688-504-12 COVER SP A (2L HKS) 4-693-842-01 FLAT CLAMP (L) 4-693-843-01 FLAT CLAMP (S) 4-693-187-01 COVER, PANEL BTM (3L HKS) A 4-689-301-02 COVER, PANEL CTR A (HKS)
  • Page 251 EXPLODED VIEWS 4. XBR-77A1E OLED PANEL REF. No. PART No. DESCRIPTION MARK A-2190-400-A OLED PANEL(L77AKA3)(SVC) 4-688-734-01 FRONT SIDE FOOT (HKS) 4-693-189-01 BRACKET, SLIDE L (3L HKS) A-2167-837-A DKA MOUNT 4-693-190-01 BRACKET, SLIDE R (3L HKS) 1-522-021-12 BT ANTENNA 380MM FXC 2-650-770-21 SLIDE, CLAMP WHITE...
  • Page 252 EXPLODED VIEWS 4. XBR-77A1E CONNECTORS REF.NO. PART No. DESCRIPTION MARK 1-910-112-50 HARNESS ASSY (MAIN) CN230(BKA)-CN301(HS5)-WIFI/CN3200(DKA)-SP (1) 1-910-112-51 CONNECTOR ASSY 28P(PWRG) CN6402(G)-CN6601(G)-W2WCN (1) 1-910-112-52 CONNECTOR ASSY 40P(PWRT) W2WCN-CN400(DKA)-TCON (1) 1-910-112-47 CONNECTOR ASSY 14P(PWRB) CN6401(G)-CN401(BKA) (1) 1-910-112-53 CONNECTOR ASSY 3P CN232(BKA)-CN203(KEY) (1) 1-912-130-11 FLEXIBLE FLAT CABLE 41P CN5200(DKA)-TCON (1)

  • Page 253: Other Part

    EXPLODED VIEWS 5. OTHER PART ACCESSORIES REMOTE COMMANDER (RMF-TX201U) OMT COVER BRACKET, (HKS) CB P/N: 1-493-221-21 (UC2/LA1) P/N: 4-688-496-01 REMOTE COMMANDER (RMF-TX200B) P/N: 1-493-128-31 (LA8) OMT COVER BRACKET,(3L HKS) CB P/N: 4-693-193-01 COVER SUPPORT PLATE(2L HKS) REFERENCE GUIDE P/N: 4-693-398-01 P/N: 4-693-661-11 (UC2) P/N: 4-693-662-31 (LA1) P/N: 4-693-663-31 (LA8)
  • Page 254 EXPLODED VIEWS 5. OTHER PART MISCELLANEOUS PART No. DESCRIPTION MARK 4-548-743-01 HOLDER, HS WS (MUF) For BKA 4-549-188-01 HOLDER(HS MUF) For BKA 4-691-273-01 SHEET, NOISE REDUCTION For BKA HEAT SINK 7-600-040-44 ADHESIVE (SV380C) 333CC GRY For BKA 4-549-186-01 SHEET, THERMAL(BM) For DKA 4-575-746-01 CUSHION 1525A...

  • Page 255: B Cover

    English 2017CL08-Data Made in Japan 9-888-824-03 © 2017. 3 Sony Visual Products Inc. XBR-55/65/77A1E...

  • Page 256: Voice Remote Control

    APPENDIX-1 Voice Remote Control • This remote has the following functions: • Key “MIC” key: Bluetooth • Voice search • Key codes (except “MIC” key) are sent by IR code. You can control all TVs without pairing. • “MIC” key code and voice data are sent by Bluetooth. Voice search function could be used with only the paired TV.

  • Page 257: Setting Voice Remote Control

    APPENDIX-1 Setting Voice Remote Control To register the Voice Remote Control to the TV 1. Press the HOME button, select [Settings]  [Voice Remote Control]  [Activate the button] then, follow the on-screen instruction. 2. Prepare Voice Remote Control. 3. Press and hold down the Volume-down key. 4.

  • Page 258: Reset Vs. Factory Reset

    APPENDIX-2 Reset vs. Factory Reset Reset: Press and hold down the power button (approx. 5 seconds) on the remote commander until the message “Power off” appears on the TV screen The TV will turn off, and then restart automatically Try a reset when Android TV doesn’t behave properly (e.g., the TV is unresponsive or is stuck on a black screen). Note if you unplug and plug in the power cable, it may have the same effect as a reset.

  • Page 259: Other Parts Which Should Be Synchronously Replaced When Replacing A Panel

    APPENDIX-3 Other parts which should be synchronously replaced when replacing a panel 77” Description 55" 65" ● ● ● 4-688-734-01 FRONT SIDE FOOT (HKS) ● ● 4-693-441-01 TAPE, CONDUCTIVE PG(HKS) ● 4-693-513-02 TAPE, CONDUCTIVE PG(3L HKS) ● ● ● 4-694-193-01 SHEET, AL PCB L(HKS) ●...

  • Page 260: How To Assemble Sil-Tuner

    APPENDIX-4 How to Assemble SIL-Tuner XBR-55/65/77A1E...

  • Page 261: Panel Individual Packing For Service

    APPENDIX-5 Panel individual packing for service NOTE: As shown in a figure, please set direction of top, bottom, and the face of a panel. PANEL Top PANEL Bottom PANEL FRONT PANEL PANEL Bottom XBR-55/65/77A1E...

  • Page 262: The Installation Style Of The Tv Set

    APPENDIX-6 The installation style of the TV set Table Top Style Wall Mount Style Stand Support Stand Wall Mount Support Plate These parts are contained in set packing. XBR-55/65/77A1E...

  • Page 263: Confirm Hinge Lock Condition

    APPENDIX-6 Confirm HINGE lock condition Slide Slide Open Close Slide the LEVER to unlock and close/open 2F. LEVER will be automatically locked when 2F is closed/opened completely. (*Only 2 positions) Note: Open and close the 2F with the LEVER held in the red position till it is automatically released XBR-55/65/77A1E...

  • Page 264: Service Position And Screwdriver Information

    APPENDIX-6 Service Position and Screwdriver information A mini-screwdriver is needed for the service OP of gap area. (between 1F and 2F) 55” *ex. Since especially gap-A is narrow, refer to the following table for the mini-screwdriver dimension which can be used. Length Remarks [mm]...

  • Page 265: Disassembly Of Covers

    APPENDIX-6 Disassembly of covers (2F) OMT COVER Hook [x7] REAR COVER SCREW, +LH M3X2.2 STEP(HKS) [x11] SCREW +BVTP 3X10 [x3] SCREW, +PSW M4X12 [x2] XBR-55/65/77A1E...
  • Page 266 APPENDIX-6 Disassembly of covers (1F) COVER, SP CTR Hook [ Slide-in-hook [x2] COVER, PANEL CTR SCREW, +PSW M3×8 [x2] Slide-in-hook [x2] XBR-55/65/77A1E...
  • Page 267 APPENDIX-6 Disassembly of covers (1F) SCREW, +PSW M3×8 [x2] COVER, SP (w/ Logo) COVER, SP (w/o Logo) Slide the part Slide the part COVER, SUPPORT PLATE Hook [x1] XBR-55/65/77A1E...
  • Page 268 APPENDIX-6 Disassembly of covers (1F) Slide the part COVER, PANEL BTM JOINT, SCREW [x1] XBR-55/65/77A1E...

  • Page 269: How To Disassemble Heat Sink For Bka Board

    APPENDIX-7 How to disassemble HEAT SINK for BKA board If you need to disassemble HEAT SINK from service board for repair, Please cut HOLDER,HS WS(MUF) with tool (nippers) from B side of board. However, please do it carefully because some damage may be given to the neighborhood parts or the board itself.

  • Page 270: Table Of Contents

    Table of contents F COVER APPENDIX-1 MODEL LIST Voice Remote Control WARNINGS AND CAUTIONS How to use voice search function SAFETY CHECK-OUT Setting Voice Remote Control SELF DIAGNOSIS FUNCTION APPENDIX-2 ADJUSTMENT Reset vs. Factory Reset USB UPDATE APPENDIX-3 TROUBLE SHOOTING Other parts which should be synchronously replaced when replacing a panel TRIAGE APPENDIX-4...

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