Sony XR-55A95K Service Manual
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Sony XR-55A95K Service Manual

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2022/04/12 22:28:30 (GMT+09:00)
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE: 2022.04
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter
the "Repair services") under the service agreement entered into with the Sony group company (hereinafter the "Service agreement"). Using this
information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer's officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know
and who have agreed to hold confidential this information (collectively hereinafter the "Permitted users") are permitted to access and use this
information. To disclose or disseminate to any person other than the Permitted users is forbidden.
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in
Section (1) above.
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written
permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.
GR2VH CHASSIS
Segment : FD
9-888-902-A1
OLED TV
Sony EMCS (M) Sdn. Bhd.,HES-M
© 2022.04
SYS SET

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Summary of Contents for Sony XR-55A95K

  • Page 1 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
  • Page 2 2022/04/12 22:28:30 (GMT+09:00) REVISION HISTORY Version Date Subject 2022.04 Issue SYS SET...
  • Page 3 2022/04/12 22:28:30 (GMT+09:00) MODEL LISTS Model Remote Destination XR-55A95K RMF-TX900U RMF-TX900U XR-65A95K RMF-TX900U SYS SET...

  • Page 4: Table Of Contents

    2022/04/12 22:28:30 (GMT+09:00) TABLE OF CONTENTS Title Page TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 : XR-55A95K DISASSEMBLY AND REMOVAL CAUTION BOARD LOCATION W IRE DRESSING EXPLODED VIEW AND PART LIST SECTION 2 : XR-65A95K DISASSEMBLY AND REMOVAL CAUTION BOARD LOCATION W IRE DRESSING...

  • Page 5: Tools & Equipments

    2022/04/12 22:28:30 (GMT+09:00) TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO BRING i. Screwdriver (e.g., #2 Phillips Screwdriver) ii. Multimeter iii. ESD Wrist Straps iv. Metal Washer (Flat) or Coin (for remove Rear Cover) v. Ruler (for remove Rear Cover) vi. Service Manual (Unique) (for remove & replace details) Thickness: approx.

  • Page 6: Ffc Precautions

    2022/04/12 22:28:30 (GMT+09:00) FFC PRECAUTIONS FFC Insertion Method ESSENTIAL CAUTION INFO THAT MUST BE FOLLOWED BY PRODUCTION FOR ANY FFC INSERTION METHOD STRAIGHT INSERT Connector Connector DO NOT INSERT FFC IN INSERT FFC IN SLANTING CONDITION STRAIGHT CONDITION DO NOT APPLY EXCESSIVE BOARD FORCE DURING INSERTION INSERT ANGLE...
  • Page 7 2022/04/12 22:28:30 (GMT+09:00) FFC PRECAUTIONS Caution for FFC with Housing Connector CAUTION FOR FFC WITH CONNECTOR INSTALLATION AT PANEL SIDE ABNORMAL HANDLING WILL CAUSE CONTACT SHIFTED & FOREIGN PARTICLES ISSUE AS PICTURE BELOW: ZIFF FFC Insertion Caution Close actuator securely to lock Do not push inwards with excessive force.

  • Page 8: Section 1: Xr-55A95K

    2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Notes : If the table-top style is the front position, change it to the back position Front position Back position Remove the SET from the stand, flip it over, and insert it into the stand and then screw tightening.
  • Page 9 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Release screw which is quantity 10 pcs, and it can be done with two conditions : Face down Upright i. Face Down ii. Upright TOOLS & EQUIPMENTS FFC PRECAUTIONS...
  • Page 10 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 2. Release Recess Hook ⑤ ④ ① ③ ② ii. Upright i. Face Down ① Insert hand into the gap and release the Rear Cover ② Release hooks from 1 to 5 ⑤...
  • Page 11 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 3. Release Right Side Hook ① Lightly press the left side of the hook ① ② Insert hand into the gap and lift the Rear Cover. ③ Release 1 hook ii.
  • Page 12 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 4. Release Left Side Hook ③ ① Insert hand into the gap and lift the Rear Cover. ② Lightly press the right side of the hook. ② ③ Release 3 hooks in order from the bottom Insert hand into the gap and lift the Rear Cover and release hook.
  • Page 13 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 5. Release Bottom Hook ① Lift the bottom of Rear Cover. ② Release Hook ①,② ① ② ii. Upright i. Face Down TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1...
  • Page 14 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 6. Release Top Hook ① Move the Rear Cover toward the top of the TV ② Release 8 hooks in the same time hook. and remove the hook on the top side ii.
  • Page 15 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 7. Hook Positioning Panel Outline Panel Outline Panel Outline Panel Outline : Position to press TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 16: Board Location

    2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-2. BOARD LOCATION RECEIVER BOARD POWER BOARD WI-FI BOARD CAMERA BOARD MAIN BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 17: Wire Dressing

    2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING INFORMATION INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 18 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 19 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 20 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 21 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 22 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 23 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 24 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 25 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 26 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 27 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 28: Exploded View And Part List

    2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 29 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 30 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST SET PART LIST REF. NO PART NO. DESCRIPTION REF. NO PART NO. DESCRIPTION 5-000-203-01 LABEL, CENTER SP (OCD) • 4-587-424-22 SPACER(17)+C • 5-036-141-01 LABEL, UNDER TERMINAL (BM5S22) • 1-013-517-11 G212 - STATIC CONVERTER(TV) •...
  • Page 31 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE 4-268-126-02 SCREW, ORNAMENTAL M6X12 1.20±0.10 N.m 4-579-926-01 SCREW M3X3.0 STEP 0.65±0.10 N.m 4-472-518-11 SCREW, +PSW M3X6 0.4±0.05 N.m 5-034-828-01 SCREW, STEP CM 0.4±0.05 N.m 2-580-592-01 SCREW, +PSW M3X8 0.4±0.05 N.m...
  • Page 32 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. NO PART NO. DESCRIPTION REMARKS 1-014-834-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1) 1-014-833-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1) 1-014-818-11 FLEXIBLE FLAT CABLE 25P CN102(H)-CN1200(B)(1) 1-014-817-11 FLEXIBLE FLAT CABLE 20P...
  • Page 33 2022/04/12 22:28:30 (GMT+09:00) SECTION 1: XR-55A95K 1-4. EXPLODED VIEW AND PART LIST OTHER PARTS REMARKS PART NO. DESCRIPTION 4-535-064-61 ASSY,FALL LOCK,BELT LL • 4-595-704-11 BAG, SCREW ASSY (FRE) • Including SCREW, +PSW M5X14 ( Qty 8 ) 4-262-708-04 CLAMPER, CABLE • 5-034-588-01 COVER,STAND NECK(L DER) A •...

  • Page 34: Section 2: Xr-65A95K

    2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Notes : If the table-top style is the front position, change it to the back position Front position Back position Remove the SET from the stand, flip it over, and insert it into the stand and then screw tightening.
  • Page 35 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Release screw which is quantity 10 pcs, and it can be done with two conditions : Face down Upright ii. Upright i. Face Down TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE...
  • Page 36 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 2. Release Recess Hook ① Insert hand into the gap and release the Rear Cover ② Release hooks from 1 to 5 ⑤ ④ ① ③ ② ii. Upright i.
  • Page 37 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 3. Release Bottom Hook ① Press the corner of the recess. ② Insert hand into the gap and lift the Rear Cover. ③ Release the hook Then repeat step 1 to 3 with second screw ①...
  • Page 38 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 4. Release Side Hooks ④ ① Insert hand into the gap and lift the Rear Cover. ② Release the hooks in order from the bottom.. ③ ② ① i. Face Down ii.
  • Page 39 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 5. Release Top Hooks ① Lift the bottom of Rear Cover. ② Move the Rear Cover toward the top of the TV and remove the hook on the top side. (10 places at the same time) i.
  • Page 40 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 6. Hooks Positioning Panel Outline Panel Outline Panel Outline Panel Outline : Position to press TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 41: Board Location

    2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-2. BOARD LOCATION RECEIVER BOARD POWER BOARD WI-FI BOARD CAMERA BOARD MAIN BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 42: Wire Dressing

    2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 43 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 44 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 45 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 46 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 47 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 48 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 49 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 50 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...
  • Page 51 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 52: Exploded View And Part List

    2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 53 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 54 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST SET PART LIST REF. NO PART NO. DESCRIPTION REF. NO PART NO. DESCRIPTION 1-013-518-11 G213 - STATIC CONVERTER(TV) 5-000-203-01 LABEL, CENTER SP (OCD) • • 5-033-429-01 SHT, INSULATION (DER 2L) A 5-036-141-01 LABEL, UNDER TERMINAL (BM5S22) •...
  • Page 55 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE SCREW, ORNAMENTAL M6X12 4-268-126-02 1.20±0.10 N.m SCREW M3X3.0 STEP 4-579-926-01 0.65±0.10 N.m SCREW, +PSW M3X6 4-472-518-11 0.4±0.05 N.m SCREW, STEP CM 5-034-828-01 0.4±0.05 N.m 2-580-592-01 SCREW, +PSW M3X8 0.4±0.05 N.m TOOLS &...
  • Page 56 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. NO PART NO. DESCRIPTION REMARKS 1-014-836-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1) 1-014-835-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1) 1-014-823-11 FLEXIBLE FLAT CABLE 25P CN102(H)-CN1200(B)(1) 1-014-822-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1) 1-014-824-11 FLEXIBLE FLAT CABLE 25P(C)
  • Page 57 2022/04/12 22:28:30 (GMT+09:00) SECTION 2: XR-65A95K 2-4. EXPLODED VIEW AND PART LIST OTHER PARTS REMARKS PART NO. DESCRIPTION 4-535-064-61 ASSY,FALL LOCK,BELT LL • 4-595-704-11 BAG, SCREW ASSY (FRE) • Including SCREW, +PSW M5X14 ( Qty 8 ) 4-262-708-04 CLAMPER, CABLE • 5-035-509-01 COVER,STAND NECK(2L DER) A •...

  • Page 58: Smart Core

    2022/04/12 22:28:30 (GMT+09:00) SMART CORE EXPLODED VIEW AND PART LIST REF. NO PART NO. DESCRIPTION 5-032-669-02 COVER,TOP(DER) HL3_WW_EV_YI_OS MOUNT A-5042-282-A 5-023-161-21 SILICON MIC(PHN) 5-032-668-02 COVER,BTM(DER) TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SMART CORE APPENDIX SYS SET...

  • Page 59: Appendix

    2022/04/12 22:28:30 (GMT+09:00) APPENDIX CATCHER ( CRY) ① This page is caution in case of panel replace ② This part is too small, and it may be easy to forget reusing ③ Refer page 30 or 54 for the P/N . Common for both 55” & 65” 55inch 65inch TOOLS &...
  • Page 60 2022/04/12 22:28:30 (GMT+09:00) Sony EMCS (M) Sdn. Bhd. English 9-888-902-A1 HES-M © 2022.04 SYS SET...

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