Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for JST BCT-8150
Summary of Contents for JST BCT-8150
- Page 1 BCT-8150 HYDRAULIC CRIMPER Instruction Manual The Quality Connection...
-
Page 2: Table Of Contents
Table of Contents 1. Introduction………………………………………………………………………. 3 2. Specifications……………………………………………………………………. 3 3. Features………………………………………………………………………….. 4 4. Name of Components……..……………………………………………………. 4 5. Estimated Crimping Cycles…………………………………………………….. 4 6. Operation…………………………………………………………………………. 5 7. Precautions……..…………………………………………………………………9 8. Maintenance………………………………………………………………………10 9. Troubleshooting……….………………………………………………………… 11 The Quality Connection... -
Page 3: Introduction
1. Introduction The BCT-8150 is a battery operated 12 ton hydraulic crimping tool. Mechanism of this tool is very simple. Manual pumping is replaced by a reciprocating motion driven by DC motor using cam action. 2. Specifications Crimping Tool BCT-8150... -
Page 4: Features
3. Features 1. Automatic self contained power tool. 2. Removable battery cartridge. Change cartridge for continuous operation. 3. One hand operation. One hand controls ram advancement and retraction. 4. No physical effort required for crimping. No pumping action required. 4. Name of Components LED Indicator Battery Cartridge Operation/Release Trigger... -
Page 5: Operation
6. Operation Charging Cavity 1. Insert the AC plug of the battery charger into a wall outlet. CAUTION: MAKE SURE THE INPUT VOLTAGE IS 120VAC. IF THE VOLTAGE SUPPLIED IS MORE THAN 130VAC THE CHARGER AND THE BATTERY CARTRIDGE MAY BE DAMAGED. - Page 6 Selection of Proper Dies Female Die Male Die Female Applicable Nominal Applicable Male Die Terminals Size Wire Range (mm sq.) 6.64~10.52 TD-221 TD-211 Non-insulated 10.52~16.78 TD-222 TD-211 Terminals and 16.78~26.66 TD-223 TD-212 Splices 26.66~42.42 TD-224 TD-212 (Butt type, 42.42~60.57 TD-225 TD-213 Parallel type) 60.57~76.28...
- Page 7 Mounting dies Slide Pin 1. Retract the piston by depressing the release trigger on the main body of the tool. Piston 2. Pull the slide pin out to open the crimp head. 3. With the crimp head open insert the female die until it is locked into place by the ball plungers.
- Page 8 Preparing Wire To Crimp 1. Strip the wire insulation per the specifications below. Terminal Butt-type splices Parallel-type splices Crimping 1. Insert the terminal into the female die with the brazed seem facing the male die. 2. Depress the operation trigger and advance the piston until the dies are holding the terminal.
-
Page 9: Precautions
7. Precautions Crimping Tool 1. Be sure to select the appropriate dies for the terminal to be crimped. 2. Never operate the tool without dies mounted and a terminal being crimped. 3. If the tool is stored at a cold temperature for an extended time, it is advisable to return to room temperature for 1 hour before using. -
Page 10: Maintenance
Battery Charger 1. Never use the charger to charge other appliances. 2. Charger should be operated at 10~35 degrees C (50~95 degrees F). 3. Normal charging time is 1 hour. When charging several batteries, wait 15 minutes between charging. 4. Never short circuit the output terminals. 5. -
Page 11: Troubleshooting
9. Troubleshooting The BCT-8150 consists of the following group of parts. In is important to identify which group of parts have fails or are causing a problem. 1. Crimp Head 2. Hydraulic Body 3. Pump Piston 4. Reduction Gear 5. Motor 6. - Page 12 In the event that the troubleshooting section did not help to solve the problem you will need to contact the JST Service Engineering Department at (800)947-1110 for a return authorization number and return the tool for repair.
Need help?
Do you have a question about the BCT-8150 and is the answer not in the manual?
Questions and answers