For mazda bt-50 dual cab 2011+ to suit sports bars (14 pages)
Summary of Contents for HSP Premium LID NP25P
Page 1
Fitting Instructions Part Number NP25P Nissan NP300 Navara Space Cab 2015+ To suit Sports Bars Check contents of kit before commencing fitment and report any discrepancies *Image example shown only • Do not stand/sit or rest heavy objects on Tonneau Cover •...
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PARTS CHECK SHEET PARTS IN MAIN CARTON Tonneau Cover LHS Infill RHS Infill Lock Keys Fitting Kit Qty - 1 Panel Panel (Attached to Qty - 1 Qty - 1 Qty - 1 Tonneau rotery latch) Qty - 2 PARTS IN FITTING KIT 1189 1200 1177...
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Installation Steps Flow Chart START SPORTS BAR REMOVAL TUB PREP FOR LID INSTALL LID INSTALL AND ADJUSTMENT FINISH NP25P Page 3 of 20...
Page 4
Remove Sports Bar from vehicle and retain all hardware. Thoroughly clean installation areas. Lay a sheet inside the tub to catch metal drill swarf from installation. NP25P Page 4 of 20...
Page 5
Find the centre of the bed and mark the position. Hinge mounts: Align the hinge mounts along front of tray, ensuring the hinges are properly positioned from centre of tub 460mm to centre of hinge mount either side along the inside of the front of tub. Attach the hinges using self-drilling screws (supplied) through holes pre-drilled into the hinges.
Page 6
Gas Struts: Measure from the front rail inside of tub, measure along top edge of tray 1080 mm (windscreen end) then down 20mm and mark the screws position for the gas strut bracket. Position the gas strut bracket accordingly, mark two mounting holes and centre. Refer to Fig. 1 and Fig. 2 1080 mm 20 mm Fig.2 - Gas strut bracket location...
Page 10
Important: Ensure tongues are fully inserted into the hinge slots with hinge pin securely in place. NP25P Page 10 of 20...
Page 11
Attach lid hinges to tub hinges by aligning and pushing pin through. Click pin down into hinge locking tab 1186 Fit the lid and adjust so it is even on both sides and forward as far as possible while staying level. Note: When gas struts are fitted, lid will be pulled back slightly.
Page 12
With the Hard Tonneau Cover opened, attach the cylinder end of each gas strut onto the mounting brackets attached to the Hard Tonneau Cover by clicking into place Refer to Fig. 9 Attach the gas struts between the lid and the mounting brackets. Fig.
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Fasten latch bracket in place with self-tapping screws. Repeat for the opposite side. Part No: 19 Self Tapping Screws Part No: 1200 1200 Brace Bracket Choose relevant hole to avoid obstruction. Tighten loosely Align brace bracket against tub inner wall. 1) Screw in using self drilling screw 2) Tighten fully NP25P...
Page 14
Loosen 2 screws and slide catch to align correctly with latch bar. Tighten screws to secure in place. Adjust nuts on latch bar to alter height of bar to suit. Repeat for the opposite side. Use an Allen key to loosen the hex key screw on the catch and tension cable so it is tight but doesn’t move the catch at all, then re-tighten the hex key screw.
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REMOVAL OF TONNEAU COVER FIGURE 1 1. Open tonneau cover. Disconnect harness at front Header bar. Detach gas strut (1) by inserting a small screwdriver and adjusting the spring clip (2) on the gas strut(1). Refer to figure 2. NOTE: Do not remove the spring clip, only a small amount of levering is required to detach.
Page 17
REPLACEMENT OF TONNEAU COVER FIGURE 4 NOTE: 2 people are required to lift and fit the tonneau cover onto the vehicle. 1. Fit tonneau cover (2) and secure hinges with hinge pins (1). Refer to figure 5. FIGURE 5 2. Attach gas struts (2) by clipping into place. Ensure narrow end (1) mounts to the vehicle.
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