For mazda bt-50 dual cab 2011+ to suit sports bars (14 pages)
Summary of Contents for HSP Roll R Cover Holden Z71 Colorado
Page 1
WWW.HSPUTELIDS.COM Fitting Time: 45 minutes Checkers Initials Roll R Cover Holden Z71 Colorado Date Checked Fitting Instructions FI Doc No: FI2016 Issue: 0.4 - 05/10/16 Roll R Cover...
Page 2
Begin with removing of the softcover Fold softcover up as shown Remove indicated panel and repeat this step for the mirroring side. Once Remove the softcover panel by unfastening you have unfastened all the bolts the bracket should pull out towards the the bolts on the panel indicated.
Page 3
Carefully remove the gasket shown. A heat gun might be needed to help remove the gasket. Remove the plastic cover shown and repeat for Removing of the tub-liner and sail plain the mirroring side. ( this cover will no longer be needed)
Page 4
Unfasten any previsions that maybe holding Undo the clamps shown and repeat for the mirroring the tub liner side. Flex up and carefully remove the tub liner Unfasten any previsions that maybe holding the tub liner.
Page 5
Unfasten all the bolts holding down the sailplane Carefully lift up side covers with a plastic pick as shown Lift up and pull out towards the rear door. Unfasten the bolts as shown and repeat for the mirroring side. Repeat the last 2 steps for the mirroring side.
Page 6
Sailplane and tub-liner removed. Carefully unbox your Roll R Cover Carefully fit the side rails as shown. Box contents...
Page 7
Use the m8 bolts pre-fitted on the side of the convolute to Apply the tar seal as shown assemble the side rails as shown Remove the m6 bolt fitted on the d/s side rail to fit through the motor Apply the tar seal as shown hole as shown.
Page 8
Use tar sealant as shown on the driver side rail Your roller cover is all assembled and ready for sailplane fitment. Remove cover shown Removing the bottom piece indicated.
Page 9
Remove the steel bracket indicated. Remove steel bracket indicated. Unfasten indicated bolts. You will no longer need this bracket...
Page 10
Your sailplane bottom piece should now come apart as Remove the original seal shown. Stick the seal provided in the kit as shown and assemble Cut off part of the bracket as shown. bottom piece of the sailplane to the upper part.
Page 11
Assemble bracket shown. Assemble cover shown and repeat steps 27 to 38 for the mirroring side. Clean any residue from the softcover. We are now ready to mount the sailplane on the roller cover unit.
Page 12
Carefully place sailplane on the cover and slowly fasten the Your roller cover and sailplane is now assembled. bolts shown. Do not over tighten. You will be using the bolts removed earlier from the softcover. We recommend 3 people for this step. Use soap spray to clean the residue.
Page 13
Run the wiring from p/s of the tub as shown. On top of the Connect positive and negative wires then plug wiring as chassis rail using cable tie every 400mm. keep clear of shown. exhaust pipe or any other hot obstruction. Where possible follow the factory wiring.
Page 14
Fasten bolts as shown. You can use black seal if the rubber seals break as shown. Fit sailplane covers Assemble all 4 clamps as removed earlier.
Page 15
Drill and run all 4 water pipes as shown. With standard liner Clean and apply primer stick on the front of the tub as shown. only drill though the liner. With sports guard liner carefully drill though the liner and tub. Carefully stick the seal from centre out.
Page 16
Carefully flex and fit top cover as shown. The convolute has Spray a generous amount of sealant spray provided in the machined recesses for the top cover to fit in to. tracks where the cover glides on. Fit the tail gate liner as shown. Should the tailgate not clear the roller Mark and cut the liner down 25mm from the top of the tailgate.
Page 17
Successfully assembled roller cover on Z71.
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