Farmi Forest CH 160 Operation, Maintenance And Spare Parts

Farmi Forest CH 160 Operation, Maintenance And Spare Parts

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OPERATION, MAINTENANCE AND SPARE PARTS
CHIPPER CH 160
--- CH 160T i=2,1
From serial number: 351 1623
READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY
BEFORE USING THE CHIPPER
03513920
CH 160
Farmi Forest Corporation
Ahmolantie 6
FIN--- 74510 PELTOSALMI
FINLAND
Tel. +358 (0) 17 83 241
Fax. +358 (0) 17 8324 372
F ---EN ---251004 ---ER

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Summary of Contents for Farmi Forest CH 160

  • Page 1 03513920 F ---EN ---251004 ---ER CH 160 OPERATION, MAINTENANCE AND SPARE PARTS CHIPPER CH 160 --- CH 160T i=2,1 From serial number: 351 1623 READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE CHIPPER Farmi Forest Corporation Ahmolantie 6...
  • Page 2 CH 160 WARNING SYMBOLS IN THIS MANUAL Imminent danger which could cause serious personal injury or death. DANGER! Danger which could cause personal injury. WARNING! Conditions or misuse that could damage equipment or machinery. CAUTION! Reminders, such as for performing checks or carrying out NOTE! maintenance or repair procedures.
  • Page 3 CH 160 MANUFACTURER’S DECLARATION OF CONFORMITY We, Farmi Forest Corporation, Ahmolantie 6, FIN- - 74510 PELTOSALMI, Finland, hereby declare that the machine Farmi (make) CH160 / CH160T (type) (serial number) conforms to the directives 98/37/EC and 89/366/EC, as amended, and the national regulations bringing these directives into force.
  • Page 4: Table Of Contents

    CH 160 1.SAFETY ............. .
  • Page 5 ............Thread Millimeter Inch 7/16 11/16 15/16 1 3/16 Tilatessasi varaosia, ilmoita koneen tyyppi konekilvestä, varaosan tilausnumero, osan nimi, sekä tilattava kappalemäärä. Esimerkki: CH 160, 43510220, Terä, 2 kpl...
  • Page 6: Safety

    CH 160 1.SAFETY 1.1.GENERAL These safety instructions are intended for personnel operating, servicing, and repairing FARMI equipment. These instructions will help you to: D operate the machine safely D operate the machine appropriately and effectively D notice, avoid, and prevent potentially hazardous situations The manufacturer has supplied safety instructions for the machine.
  • Page 7: Oils And Greases

    CH 160 1.4.OILS AND GREASES D Always use the oil grades recommended by the manufacturer. D Use the recommended oils in cold conditions. D Never mix different fluids or oils with each other. D Follow the manufacturer’s lubrication instructions. 1.5.MAINTENANCE D Modifications without the manufacturer’s permission are prohibited.
  • Page 8: Stickers And Plates

    CH 160 3.STICKERS AND PLATES These plates and stickers must be found on the chipper. Replace missing plates or stickers immediately. Number 1.Machine plate (41011740). Number 2.Manufacturer sticker (40605214).
  • Page 9 CH 160 Number 3.Note! (41015500) Note! See operation and maintenance manual.. Note! Stop the engine and remove the PTO shaft for maintenance. Risk of cutting injury! Stop the engine and wait until the disk has stopped. Number 4.GS sticker (51971919).
  • Page 10: Presentation

    CH 160 3.PRESENTATION 4.MAIN COMPONENTS 1. UPPER CHAMBER The Farmi CH160 is a double---knife disk cutter for chipping wood up to ∅160 mm, for processing wood waste from, 2. LOWER CHAMBER e.g., the side of jogging tracks or roads, and for other 3.
  • Page 11: Dimensions

    PTO RPM 540 or 1000 rpm Number of knives Power source tractor or a separate hydraulic motori Mounting 3--point Chipper weight CH 160 240 kg CH 160T 284 kg Disc diameter 670 mm Disk weight 100 kg Discharge pipe turning...
  • Page 12: Lifting

    PTO shaft must be shortened CAUTION! CH 160 240 kg equally. CH 160 T 284 kg Recommended PTO shafts: Without feeder Bondioli & Pavesi A6 + (RA1 with overrunning clutch.) Walterscheid W2400 + (F3 with overrunning clutch.) If the tractor features a PTO brake, an overrunning clutch must be used (e.g., Ford).
  • Page 13: Mounting On The Wille 445 Adapter (Mounting Kit 43510500)

    CH 160 6.2.MOUNTING ON THE WILLE 445 ADAPTER (Mounting kit 43510500) D Attach the top link brackets of the adapter and chipper together with M20 pin and nut. (1) D Attach the grabbers to the chipper’s drawbar assy with four bolts (M16) (2).
  • Page 14: Mounting On The Bobcat Adapter (Mounting Kit 03510800)

    CH 160 6.3.MOUNTING ON THE BOBCAT ADAPTER (Mounting kit 03510800) D The mounting assembly replaces the drawbar assy on the chipper frame. D Attach the mounting plate to the top link brackets of the chipper with M20 pin and nut (1).
  • Page 15: Installing The Hd 100

    CH 160 6.4.INSTALLING THE HD 100 D The chipper can be driven with a separate hydraulic motor coupled to the chipper shaft. 1. Install the motor bracket on the chipper frame as shown in the figure. 2. Attach the coupling sleeve with the keyway facing the hydraulic motor.
  • Page 16: Installing The 160T I=2.1 Belt Transmission

    CH 160 6.5.INSTALLING THE 160T i=2.1 BELT TRANSMISSION 1. Remove the PTO guard and install to the cover plate (1). Remove the mounting bolts of the small cover plate and remove the cover plate (2) from the mounting frame. These components will not be needed later.
  • Page 17: Operating The Chipper

    CH 160 7.OPERATING THE CHIPPER ROTATING KNIVES! Knives can cause cutting injury. Do reach 7.1.INSPECTIONS PRIOR TO OPERATION inside the feed chute with hands or feet. D Park the chipper on level, hard ground. D Stop the tractor’s engine and ensure that the chipper is fully stopped before carrying out the inspections.
  • Page 18: Periodic Maintenance

    CH 160 8.PERIODIC MAINTENANCE 8.2.LUBRICATING THE PTO SHAFT D Lubricate the PTO shaft prior to operation and Always disengage the PTO and stop the regularly, as shown in Fig. 15.. tractor and chipper fully before mainte- D Lubricate the inner surface of the PTO shaft, accessed nance or repair work.
  • Page 19: Knife And Anvil Maintenance

    CH 160 9.KNIFE AND ANVIL MAINTENANCE 2. Remove the knife fastening bolts (M10). Turn the wrench in such a way that your hands would not hit Read the safety instructions. The disk the knife if the wrench should slip. Fig. 19.
  • Page 20: Removing The Anvils

    CH 160 9.6.INSTALLING THE KNIVES AND ANVILS It is recommended that the knives be sharpened to a concave shape. If this is not possible, the knife is D Check the condition of the fastening bolts and nuts. sharpened to a flat profile. Fig. 21.
  • Page 21: Replacing The Splined Shaft

    CH 160 CHIP LENGTH KNIFE- -TO- -ANVIL CLEARANCE 1.2 - - 1.5 mm (0,05 - - 0,06”) DISK VERTICAL ANVIL LOCK BOLT (A) ADJUSTING BOLT (B) KNIFE ADJUSTING NUT (C) KNIFE FASTENING BOLT VERTICAL ANVIL HORIZONTAL ANVIL CLEARANCE HORIZONTAL ANVIL AT THE FRONT EDGE 4–5 mm...
  • Page 22: Replacing The Bearing

    CH 160 11.REPLACING THE BEARING 1. Open the upper chamber. See Section 9.1. 2. Remove the fastening bolts M10 (7) and the upper h=12,7 bearing housings (6). 3. Mark the location of the tightening cone on the shaft. 4. Lift the disk.
  • Page 23: Adjusting The Bearing Clearance

    CH 160 12.ADJUSTING THE BEARING CLEARANCE 1. Open the upper chamber. See Section 9.1. 2. Remove the fastening bolts (M10) (7) and the upper bearing housings (6). 3. Remove the grease from the bearing housing. 4. Lift the disk. 5. Bend the claw of the securing ring (3) out from the notch on the axle nut and open the axle nut.
  • Page 24 CH 160 CH 160 03514400...
  • Page 25 CH 160 CH 160 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..33514290 . . . Lower housing ..
  • Page 26 CH 160 CH 160 03514400...
  • Page 27 CH 160 CH 160 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..52062031 . . . Hexagonal screw ..
  • Page 28 CH 160 Bearing ---Laakerointi ---Lager---Palier 54513551 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..54513569 . . . End plate ....
  • Page 29 CH 160 Mounting frame ---Vetokolmio---Zugrahmen ---Support de montage 03341250 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..43343790 . . . Draw bar ....
  • Page 30 CH 160 160T i=2,1 03514390...
  • Page 31 CH 160 160T i=2,1 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre 43343790 . . . Belt transmission, complet Hihnavaihde, täydellinen Riemenantriebs, Komplet ..Transmission par courroies,complète .
  • Page 32 CH 160 160T i=2,1 03514390...
  • Page 33 CH 160 160T i=2,1 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..54512140 . . . Bearing ....
  • Page 34 CH 160 Discharge pipe ---Puhallusputki ---Auswurfroh---Tuyau d’écoulement 03514630 / 4640 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre Short discharge pipe,complete Lyhyt puhallusputki,täydellinen 03514630 ......
  • Page 35 CH 160 Adapter---Sovitus---Adaption ---Adaptateur Wille 43510500 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre 03510500 . . . Adapter Wille,complete ..Sovitus wille,täydellinen .....
  • Page 36 CH 160 Adapter---Sovitus---Adaption ---Adaptateur Bobcat 1.11 1.10 1.10 03510800 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..03510800 . . . Adapter frame ..
  • Page 37 CH 160 F150 03342144 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre 03342144 . . . F150 Mechanical feed chute F150 mekaaninen syöttölaite F150 Verlängerungteile ..
  • Page 38 CH 160 HD 100 03510700 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..56001589 . . . Hydraulic motor ..
  • Page 39 CH 160 HD 100 03510700 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ..43510640 . . . Motor support ..
  • Page 40 CH 160 LÖSI 100 2 3 4 5 12 13 15 16 56001589...
  • Page 41 CH 160 LÖSI 100 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre 56001589 . . . Hydraulc motor ... . .
  • Page 42 CH 160 LÖSI 100 2 3 4 5 12 13 15 16 56001589...
  • Page 43 CH 160 LÖSI 100 Part Order No. Description Nimitys Remarks Qty. Til.nro. Bezeichnung Désignation Huom. Kpl. Teil Best Nt Pièce No. de ordre ....
  • Page 45 GUARANTEE FARMI Forest products are guaranteed to be free from defects in materials and workmanship for 12 months from the date of pur- chace. This warranty does not cover defects resulting from: --- misuse of the product --- inadequate maintenance --- modifications of the product made without the manufacture’s consent...
  • Page 46 Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Product and type: Serial number: Notes:...

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