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Farmi Forest CH 160 Operation, Maintenance And Spare Parts Manual

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03513920
I-EN-151107-ER
FROM MACHINE:
OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
CHIPPER
CH 160
CH 160T i=2,1
READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY
BEFORE USING THE MACHINE
Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372

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  • Page 1 03513920 I-EN-151107-ER FROM MACHINE: OPERATION, MAINTENANCE AND SPARE PARTS MANUAL CHIPPER CH 160 CH 160T i=2,1 READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Tel. +358 (0)17 83 241...
  • Page 2 CH160 WARNINGSYMBOLS IN THIS MANUAL • imminent danger which could cause serious personal injury or death DANGER! • danger which could cause personal injury WARNING! • conditions or misuse that could damage equipment or machinery CAUTION! • reminders, such as for performing checks or carrying out NOTE! maintenance or repair procedures INTRODUCTION...

  • Page 3: M20 30

    CH160 MANUFACTURER’S DECLARATION OF CONFORMITY Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Informs that the machine, launched on to the market Farmi Chipper (make) CH160 / CH160T (type) (serial number) conforms to the directives 98/37/EC and 89/336/EC, as amended, and the national regulations bringing these directives into force.

  • Page 4: Table Of Contents

    CH160 TABLE OF CONTENTS SAFETY INSTRUCTIONS STICKERS AND PLATES PRESENTATION LIFTING ASSEMBLY INSTRUCTIONS SHORTENING THE PTO SHAFT MOUNTING ON THE WILLE 445 ADAPTER MOUNTING ON THE BOBCAT ADAPTER INSTALLING THE HD 100 INSTALLING THE 160T i=2.1 BELT TRANSMISSION OPERATING THE CHIPPER STOPPING A TRACTOR-DRIVEN CHIPPER PERIODIC MAINTENANCE KNIFE AND ANVIL MAINTENANCE...

  • Page 5: Safety Instructions

    CH160 SAFETY INSTRUCTIONS Written authorization must be requested from the manufacturer for any These safety instructions are meant for the owners alterations to the machine. of FARMI equipment, as well as those who operate, service or repair it. CAUTION! The instructions help with: STARTING •...
  • Page 6 CH160 OPERATION MAINTENANCE Many occupational accidents • The machine may only be serviced and repaired take place in abnormal by professionals. circumstances. Therefore it is • Electrical and hydraulic faults may only be important to take into account repaired by authorized professionals. all the possible circumstances •...

  • Page 7: M24 34

    CH160 SAFETY INSTRUCTIONS If sprays or contact with the skin cannot be FOR HYDRAULIC CIRCUITS avoided, use protective gloves, goggles and clothing as necessary. Do not use oily clothing. Work on hydraulic equipment may only be Avoid discharging hydraulic oil into the carried out by professional hydraulic engineers.

  • Page 8: Stickers And Plates

    CH160 STICKERS AND PLATES These plates and stickers must be found on the chipper. Replace missing plates or stickers immediately. 1. Machine plate CH160 (41012520) 1. Machine plate CH160T (41011740) 2. Manufacturer sticker (40605214)
  • Page 9 CH160 3. Note! (41015500) Note! See operation and maintenance manual. Note! Stop the engine and remove the PTO shaft for maintenance. Risk of cutting injury! Stop the engine and wait until the disk has stopped. 4. Wear hearing protection. (40142080) 5.

  • Page 10: Presentation

    CH160 PRESENTATION MAIN COMPONENTS UPPER CHAMBER The FarmiCH160 is a double-knife disk cutter for LOWER CHAMBER chipping wood up to ø160 mm, for processing DISK wood waste from, e.g., the side of jogging tracks KNIFE or roads, and for other environmental chipping VERTICAL ANVIL duties.

  • Page 11: M10

    CH160 DIMENSIONS Fig. 2. CH160 dimensional drawing TECHNICAL DATA CH160 Type disc chipper Output 5-20 m Chip length 13 mm Max. wood diameter 160 mm Power demand 10-40 kW PTO rpm 540 tai 1000 rpm Number of knives 2 pc Power source tractor or a separate hydraulic motor Mounting...

  • Page 12: Lifting

    Lifting points for each machine are marked with hook symbols. CAUTION! CH 160 240 kg CH 160 T 284 kg Without feeder Fig. 4. Mounting the feeder Fig. 3. CH160 lifting point. ASSEMBLY INSTRUCTIONS Attach the feeder to the chipper from the left side with the hinge pin (1) and from the right side with two bolts (M12) (2).

  • Page 13: Shortening The Pto Shaft

    CH160 SHORTENING THE PTO SHAFT Connect the device to the tractor. Measure the distance between the splined shafts (Distance A) First cut the thicker shaft shield to the correct length (1). Remember to leave at least a 40 mm clearance. Then cut a similar length of the PTO shaft in the same way.

  • Page 14: Mounting On The Wille 445 Adapter

    CH160 MOUNTING ON THE WILLE 445 ADAPTER (Mounting kit 43510500) • Attach the top link brackets of the adapter and chipper together with M20 pin and nut. (1) • Attach the grabbers to the chipper’s drawbar assy with four bolts (M16) (2). •...

  • Page 15: Mounting On The Bobcat Adapter

    CH160 MOUNTING ON THE BOBCAT ADAPTER (Mounting kit 03510800) • The mounting assembly replaces the drawbar assy on the chipper frame. • Attach the mounting plate to the top link brackets of the chipper with M20 pin and nut (1). •...

  • Page 16: Installing The Hd 100

    CH160 INSTALLING THE HD 100 The chipper can be driven with a separate hydraulic motor coupled to the chipper shaft. Attach the coupling sleeve with the keyway facing the hydraulic motor. Attach the hydraulic motor to the motor bracket. Check that the coupling sleeve is on the chipper’s splined shaft.

  • Page 17: Installing The 160T I=2.1 Belt Transmission

    CH160 INSTALLING THE 160T i=2.1 BELT TRANSMISSION Remove the PTO guard and install to the cover plate (1). Remove the mounting bolts of the small cover plate and remove the cover plate (2) from the mounting frame. These components will not be needed later. See Figure 10. Fig.

  • Page 18: Operating The Chipper

    CH160 OPERATING THE CHIPPER Never disconnect the hydraulics from high rpm. This will cause a risk of INSPECTIONS PRIOR TO OPERATION cavitation and may damage the hydraulic motor. • Park the chipper on level, hard ground. CAUTION! Check that no sounds •...
  • Page 19 CH160 ROTATING KNIVES! Knives can cause cutting injury. Do not reach inside SPRING WASHERS the feed chute with hands or feet. DANGER! M10 X 40 NUT M10 FIRE HAZARD! Always keep equipment on hand when using the chipper. Check the outside WARNING! temperature of the chipper Fig.

  • Page 20: Periodic Maintenance

    CH160 PERIODIC MAINTENANCE PERIODIC INSPECTIONS • With new machines, check the mounting bolts Always disengage the PTO and stop the tractor and tening them if necessary. Tightening torques chipper fully before mainte- are shown in table. nance or repair work. •...

  • Page 21: Knife And Anvil Maintenance

    CH160 8.1.LUBRICATING THE BEARINGS KNIFE AND ANVIL MAINTENANCE • The bearings are lubricated at the factory, Read the safety instructions. and a similar lubricant should be used for sub- The disk continues rotating sequent lubrication (Shell Alvania Grease R 3. or Kendall L427).
  • Page 22 CH160 REMOVING THE KNIVES The knives need sharpening when • the self-feeding of wood has decreased; • the power demand has increased; • the chip surface is rough. Locking pin Normally, the knives can be sharpened several times without actually being removed (with, e.g., a sharpening stone or belt grinder).
  • Page 23 CH160 INSTALLING THE KNIVES AND ANVILS • Check the condition of the fastening bolts and nuts. • Install the knives and anvils and tighten the table. fastening bolt side • Adjust the knife-to-anvil clearance. Fig. 22. Final grinding of the knife ADJUSTING THE KNIFE-TO-ANVIL CLEARANCE REMOVING THE ANVILS...

  • Page 24: Replacing The Splined Shaft

    CH160 chip length knife-to-anvil clearance 1,2-1,5 mm disc vertical anvil locking bolt (A) adjusting bolt (B) knife adjusting nut (C) knife fastenign bolt vertical anvil horizontal anvil clearance horizontal anvil at the front edge 4-5 mm Fig. 26. Cross-section of the disk and knives / anvils REPLACING THE SPLINED SHAFT Heat the joint area, if necessary.

  • Page 25: Replacing The Bearing

    CH160 REPLACING THE BEARING Open the upper chamber. See Section h=12,7 Opening and removing the upper chamber. Remove the fastening bolts M10 (7) and the upper bearing housings (6). Mark the location of the tightening cone on the shaft. Lift the disk. Bend the claw of the securing ring (3) out from h=5,4 the notch on the axle nut and open the axle...

  • Page 26: Adjusting The Bearing Clearance

    CH160 ADJUSTING THE BEARING CLEARANCE Open the upper chamber. See Section Opening and removing the upper chamber. Remove the fastening bolts (M10) (7) and the upper bearing housings (6). Remove the grease from the bearing housing. Lift the disk. Bend the claw of the securing ring (3) out from the notch on the axle nut and open the axle nut.

  • Page 27: Spare Parts

    CH160 DISCHARGE PIPE Part Order no Description Remarks 03515310 Short discharge pipe complete 03515320 Long discharge pipe complete 43514600 Short discharge pipe 43510240 52117108 Lock nut M10 DIN985 88ZN 03510300 Chain 94612082 Tension spring DU26 DL2,6 L106 43340769 43511670 Safety screw M16X40 52840295 Cotter pin...
  • Page 28 CH160 CH160 5.4 5.3 13 12...

  • Page 29: Ch160

    CH160 CH160 Part Order no Description Remarks 33514290 Lower housing 03510200 Disc complete 33510190 Disc 43510220 Knife 52060258 Screw M10X40 DIN933 88ZN 52117108 Lock nut M10 DIN985 8ZN Bearing system 43511630 Safety screw 43513140 Extension plate mounting 43512490 Extension plate 52062023 Screw M12X30 DIN933 88ZN...

  • Page 30: Belt Transmission Ch160T

    CH160 03514390 BELT TRANSMISSION CH160T i=2,1 5.4 5.3 5.5 5.2 15 14...
  • Page 31 CH160 03514390 BELT TRANSMISSION CH160T i=2,1 Part Order no Description Remarks 43514300 Belt pulley D315 43514450 Bearing housing 43514330 Belt pulley complete 43514350 Belt pulley D150 43514340 Tapered adapter sleeve 52214269 Lock washer M12 NORD-LOCK 52062023 Screw M12X30 DIN933 88ZN 54822382 Belt 43512020...

  • Page 32: Bearing System

    CH160 BEARING SYSTEM Part Order no Description Remarks 54513569 End plate 54512371 Tightener sleeve, complete Axle nut Locking plate Tightener sleeve 43513360 Spacer ring D90/83X12.7 54512363 Tapered roller bearing 54513590 Bearing housing 52401015 Grease nipple AR1/8 Screw M10x50 DIN931 10.9 43513350 Spacer ring D90/83X5.4...

  • Page 33: Mounting Frame

    CH160 MOUNTING FRAME Part Order no Description Remarks 43343790 Draw bar 52062221 Screw M20X50 DIN933 88ZN 52117207 Lock nut M20 DIN985 8ZN 52211083 Spring washer M20 DIN127 ZN 40293797 Bushing 52842150 Ring cotter 10X45 52832094 Rivet 4,8X15 FE 54826110 Chain 52060175 Screw M8X25 DIN933 88ZN...

  • Page 34: Feed Chute F160

    CH160 03511030 FEED CHUTE F160...
  • Page 35 CH160 03511030 FEED CHUTE F160 Part Order no Description Remarks 43517400 Feed chute F160 43517640 Safety clapper 43517690 Safety clapper 94613098 Tension spring DU23 DL3,5 L200 52070406 Screw M8x35 DIN931 88ZN 52060233 Screw M10X30 DIN933 88ZN 52060191 Screw M8X22 DIN933 88ZN 43517710 Bracket 52117082...

  • Page 36: Lösi Epms 100 C

    CH160 LÖSI EPMS 100 C 30 29 28 27 26 25 24 23 22...
  • Page 37 CH160 56001589 LÖSI EPMS 100 C Part Order no Description Remarks 58005299 Axle cover 58005307 Axle 58005315 58005323 Seal ring 58005331 Seal 58005349 Housing 58005356 Tapered roller bearing 58005364 Bearing 58005372 Lock nut M40X1,5 58005380 Plug G1/4”-A 58005398 Washer 13X17 58005406 Sprocket kit 58005414...

  • Page 38: Hd100

    CH160 HD100 Part Order no Description Remarks 56001589 Hydraulic motor LÖSI EPMS 100 C 52432044 R1/2-3/4” 56533151 Hose assy V3/4”S L=1,0 m 52390580 Usit-ring U27,05X34,93X2,49 52449220 3/4” SK 52449238 3/4” SK 52062031 Screw M12X40 DIN933 88ZN 52062023 Screw M12X30 DIN933 88ZN 52117124 Lock nut M12 DIN985 8ZN...

  • Page 39: Adapter Wille

    CH160 ADAPTER WILLE Part Order no Description Remarks 43510500 Adapter Wille complete 43510490 Frame 43510510 Plate 52062163 Screw M16X100 DIN931 88ZN 52117165 Lock nut M16 DIN985 88ZN 52200078 Washer M16 DIN126 58ZN 43512510 Screw M20X120 52117207 Lock nut M20 DIN985 88ZN...

  • Page 40: Adapter Bobcat

    CH160 ADAPTER BOBCAT Part Order no Description Remarks 03510800 Adapter frame 43510820 Upper beam 43510830 Fastener left 43510840 Fastener right 52062023 Screw M12X30 DIN933 88ZN 52117124 Lock nut M12 DIN985 88ZN 43512510 Screw 20X120 43513120 Fastening plate 52200466 Washer M12 DIN440 ZN 52117207 Lock nut M20 DIN985 88ZN...
  • Page 41 The warranty does not cover wearing parts. Send faulty parts, carriage paid, to the manufacturer for inspection. Repairs will be conducted by Farmi Forest Oy or an authorized expert. The warranty is valid within 14 days of receipt of the product.
  • Page 42 Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Product and type: Serial number:...
  • Page 44 Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Puh. +358 (0)17 83 241 Fax. +358 (0)17 8324 372...

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Ch 160t

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