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Assembly Instructions
Paddle Brake
Y-Cable
Table of Contents:
Bottom Brake Components ........ 2-3
Brake Handle Components ........ 4-7
Y-Cable Assembly ......................... 7
Brake/Cable Adjustments .............. 8
Warranty Information .................. 8
www.magliner.com
Magline, Inc., 1205 West Cedar Street, Standish, MI 48658 • (800) 624-5463, (989) 512-1000
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Summary of Contents for Magliner Y-Cable
- Page 1 Y-Cable Table of Contents: Bottom Brake Components ..2-3 Brake Handle Components ..4-7 Y-Cable Assembly ......7 Brake/Cable Adjustments ....8 Warranty Information ....8 www.magliner.com Magline, Inc., 1205 West Cedar Street, Standish, MI 48658 • (800) 624-5463, (989) 512-1000...
- Page 2 FIELD RETROFIT When retrofitting a Y-cable brake kit to an existing hand truck without the side rail hole that lines up with the top hole in side rail reinforcement, mounting holes will need to be drilled in the frame, one on each side.
- Page 3 Figure 1 Drill a 3/8” diameter hole if it does not exist. See FIELD RETROFIT instructions. Figure 2 Figure 3...
- Page 4 DOUBLE GRIP HANDLE PADDLE BRAKE ACTUATOR ASSEMBLY (NO. 16 HANDLE) Item Description Qty. Part No. Pan head machine screw - 1/4”-20 x 2-1/4” long 80263 Hex locknut - 1/4”-20 80675 Handle mounting bracket LH 304153 Handle mounting bracket RH 304154 Double grip brake handle actuator 304151 Flat washer for 3/8”...
- Page 5 LOOP TYPE HANDLE PADDLE BRAKE ASSEMBLY (NO. 11, 12, 19, 22 HANDLES) Item Description Qty. Part No. Pan head machine screw - 1/4”-20 x 2-1/4” long 80263 Hex locknut - 1/4”-20 80675 Handle mounting bracket LH 304153 Handle mounting bracket RH 304154 Loop handle actuator 304150...
- Page 6 SINGLE PIN HANDLE PADDLE BRAKE ACTUATOR ASSEMBLY (NO. 13A-C, 15A-C AND 17 HANDLES) Note: If your hand truck model uses any of the handles listed above, you must purchase a brake handle ver- sion of that handle if the handle does not have the welded slotted stub (see part labeled STUB below). Handle Description (handle sold separately) Part No.
- Page 7 7/16” wrenches to 50-60 in.-lbs. of torque. 4. At the top of the cable, thread one ¼”-28 jam nut (A) all the way on the upper end of the Y-cable. Thread the yoke end (B) onto the cable as illustrated in Figure 8. You will adjust the final position of the yoke and jam nut on the next page.
- Page 8 CHANGED FROM ONE TYPE TO ANOTHER) 1. Loosen the jam nut (A) below the yoke end (B) at the top of the Y-cable using a 7/16” wrench (see Figure 8). 2. Remove the yoke from the brake handle actuator tab using a #2 Phillips head screwdriver and a 7/16” wrench.
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