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If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
If you do not have a basic understanding of the linear thruster, contact your local Rockwell Automation sales representative for information on available courses. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Information, examples, and techniques that are designed to minimize system failures from electrical noise. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines on how to install a Rockwell Automation industrial system. Product Certifications website, http://www.rockwellautomation.com/global/certification/ Provides declarations of conformity, certificates, and other certification details.
This section describes the safety issues that are encountered while using a linear Safety Considerations thruster and the precautions you can take to minimize risk. Before you begin, locate potential hazards by reviewing the labels shown in Figure Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Handle the Linear Thruster metals that can be attracted to or attract the linear thruster. If you are working multiple linear thrusters, maintain a distance of 1.5 m (5 ft) between each linear thruster. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
• Subsection 7.4.1: Magnetized Material Label • Section 8: Shipper's Declaration for Dangerous Goods When shipped via ground in the United States, these products are not considered a U.S. D.O.T. Hazardous Material and standard shipping procedures apply. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
ATTENTION: Linear thrusters can have high accelerations, sudden, and fast motion. Rockwell Automation is not responsible for misuse, or improper implementation of this equipment. ATTENTION: Linear thrusters driven systems must have their payload secured such that it cannot sheer off in the event of an impact in excess of the bumper ratings.
Accessory feet side -mount threaded holes Grease access (not applicable on frame 30) Bottom surface threaded direct-mount holes Stator body ATTENTION: Magnetized tools can cause damage if they come too close to surface magnetic encoder scale tape. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
(1) Magnetic strip has 1 mm pole pitch. Final resolution when used with a Kinetix 300 servo drive is 0.488 μm. Absolute encoder is only compatible with Kinetix 300 single-axis drives. Accessories on page 16 for accessory catalog numbers. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Slider has strong magnetic forces. Pinch Point Hazard Ferrous Surface ATTENTION: High force magnets are inside the corrugated cardboard sleeves that cover the sliders. The corrugated sleeves reduce, but do not eliminate magnetic attraction forces. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
If necessary, use extra electrical noise reduction techniques to reduce EMI in noisy environments. See System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for more information on reducing the effects of EMI. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
5. Lift the linear thruster. 6. Visually inspect for damage. Closely examine the mounting surface, frame, and slider for defects. 7. Notify the carrier of damage from shipping immediately. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Install with Foot Mount Accessory on page 27 None Direct Mount the Linear Thruster on page 27 4. Attach slider-end a accessory to your work load as outlined here. Slider-end accessories are shown on page 16. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Torque screw to 19.2 N•m (14.2 lb•ft). 3. Screw one 3/8 in. hex nut onto a spring anchor. 4. Install hex nut and spring anchor assemble in one of the three threaded mount locations. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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8. Screw one 3/8 in. hex nut onto a spring anchor. 9. Install hex nut and spring anchor assemble in the counter-balance bracket. Torque nut to 33.9 N•m (25.0 lb•ft). Attach your counter-balance spring between the two spring anchor pins. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Install the clevis mount accessory with screws included in the kit and torque to the values shown. Cat. No. Clevis Kit Torque, max LDAT-S03 LDAT-03-CLVSM or LDAT-03-CLVSF 6.8 N•m (5.00 lb•ft) LDAT-S05 LDAT-0507-CLVSM or LDAT-0507-CLVSF LDAT-S07 LDAT-S10 LDAT-1015-CLVSM or 14.7 N•m (10.83 lb•ft) LDAT-1015-CLVSF LDAT-S15 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
2. Install and evenly tighten the steel fasteners so the linear thruster. Torque the steel fasteners evenly to following values. Cat. No. Torque, max LDAT-S03 4.5 N•m (3.33 lb•in) LDAT-S05 LDAT-S07 LDAT-S10 6.8 N•m (5.00 lb•in) LDAT-S15 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
10 m (32.8 ft). If longer cables are necessary, a 1321-3Rx-x series line reactor is required. See the 1321 Power Conditioning Products Technical Data, publication 1321- TD001, to choose a line reactor for applications that require a cable longer than 10 m (32.8 ft). Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Failure to observe these safety precautions could result in damage to the linear thruster motor and its components. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Do not use tools (for example, pliers and vise-grips) to assist with the rotation of the connector. Failure to observe these safety precautions could result in personal injury or damage to equipment. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Failure to observe these safety precautions could result in damage to the motor and its components. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Kinetix 3 2.10 (1) Download Add-on profile for 2198-HSDCK Converter Kit from https://download.rockwellautomation.com/esd/ download.aspx?downloadid=addonprofiles (2) See Kinetix 300 EtherNet/IP Indexing Servo Drives User Manual, publication 2097-UM001. You can use Motion Analyzer software, as required. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Positive motion is defined as the slider extend from the stator body opposite Positive Motion Direction the power and feedback connectors. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
ATTENTION: Incorrect parameter settings can result in uncontrolled motion, with the potential for damage to the linear thruster. If the Positioning Mode is set to Rotary, damage to the linear thruster or the machine due to incorrect positioning can occur. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
ATTENTION: Before you tune your linear thruster, read and understand Preventing Undetected and Repetitive High Energy Impacts Prevent Reduced Dynamic Control Performance on page 39 Follow these steps to tune the linear thruster. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Configure Homing Enter these parameters to configure homing for the linear thruster. Parameter Entry/Selection Mode Active Position 0, typical Offset 10 mm Sequence Torque Level-Marker Direction Reverse Bi-directional Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
When a closed-loop servo system is operating, changes in loads, obstructions, or equipment dynamic response can cause motor capacity to be exceeded. Under these conditions, the Kinetix 6000 and Kinetix 2000 drives fold back the current to the motor to prevent thermal damage. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
DSL Converter Kit, catalog number 2198- H2DCK, feedback connector. The procedures assume the linear thruster and a servo drive have been installed and wired as one axis of the motion system. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
ATTENTION: Before you tune your linear thruster, read and understand Preventing Undetected and Repetitive High Energy Impacts Prevent Reduced Dynamic Control Performance on page 39 Follow these steps to tune the linear thruster. 1. Attach your application load to the linear thruster. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Follow these steps to configure your drive for linear thrusters. 1. Loosen the shipping and handling set screw until it is flush with the stator body surface. 2. Run the MotionView software. 3. From the Motor category, click Change Motor. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Follow these steps to tune the linear thruster with an absolute encoder. 1. Attach your application load to the linear thruster. 2. From the General category, set the Drive Mode to Auto Tune. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
9. To accept the autotune parameters, click Yes Fine-Tune To increase the precision of the positioning of your linear thruster use the Position I-Gain and increase the Position I-Limit to a value > 1. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Online Drive icon opens in the Workspace. 6. Double-click the Online Drive icon to view the main Drive setup dialog box. 7. From the Workspace, select Motor category. 8. Change the parameter Auto Motor Iden to Disabled. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
3. Set the parameters to the following values. Parameter Value Motor Direction Bi-Directional Maximum Distance 10,000 counts Step Current 4. Click Start Autotune. The Velocity Regulator Gains changes to reflect autotune values. The Autotune Complete status indicator turns yellow. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
(1) Velocity and kinetic energy can be much higher due to uncontrolled, worst-case motion that is constrained only by the length of stroke and the power capacity of the motor-drive pairing. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Recommended maintenance and lubrication interval for frame 50, 75, 100, and 150 linear thrusters is every 6 months or 5000 km of travel, whichever comes first. Frame 30 linear thrusters are lubricated for life. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
3. Install the end clamps with the M3 x 0.5 x 6 mm button head cap screws. 4. Install the stator cover with the M3 x 0.5 x 6 mm flat head cap screws. 5. Torque all screws to 1.1 N•m (10 lb•in). Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
1. Disassemble the linear thruster by following procedure on page 53. 2. Remove the bearing by following procedure on page 58. 3. Install the bearing by following procedure on page 4. Assemble the linear thruster by following procedure on page Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
1. If your linear thruster has the strip cover option, follow Remove Strip Cover procedure on page 59. 2. Loosen the shipping and handling set screw. 3. Remove the coil screws. 4. Remove the bearing screws. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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5. Remove the connector side stator end cap. There are five screws on the perimeter of the end cap. 6. Remove the slider end cap opposite the connector side. 7. Remove the end stop bracket. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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ATTENTION: The coil is held to the magnet track on the slider by the magnetic forces. Do not let it move or try to move it while attempting repairs. Moving the coil makes reassembly difficult. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Slide the slider assembly and verify the cables do not come in contact with it. 15. Attach the stator end cap. 16. If your linear thruster has the strip cover option, install the cover by following the Remove Strip Cover procedure on page in reverse. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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1. Clean the bearing mounting and banking surface with isopropyl alcohol and a soft clean cloth. 2. Loosely install the new bearing rail. 3. Bank the bearing rail against the bearing alignment surface. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Refer to this figure when removing the strip cover. Top View of LDAT-Series Integrated Linear Thruster (LDAT-S73010xx is shown) Item Description Item Description Stator cover End clamp Stator cover low friction tape Slider cover Stator body low friction tape Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
EXAMPLE Use only the proper size and type of driver to remove the encoder bracket screws or you can damage the screw heads 3. Remove the encoder bracket assembly. 4. This exposes the encoder connector. 5. Disconnect the encoder. 6. Remove the encoder from encoder bracket. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Check Encoder 1. Run the Logix Designer application. 2. Click Controller test category. 3. Click Controller tags. 4. Click [+] to expand the axis for you linear thruster. 5. Click Monitor Tags tab. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
IMPORTANT Lay the stainless steel backer flat to the slider. If the scale is not flat, the encoder scale can rub on the encoder. 5. Remove the paper backing from the encoder scale tape and place the scale tape on the stainless steel backer. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Encoder magnetic strip is damaged Verify function of linear encoder over full range of travel. If a particular location is malfunctioning, replace incremental encoder magnetic scale. If using an absolute encoder, return for repair. Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Kinetix 300 drive displays E07 while using linear thruster Not using correct feedback connector accessory Install un-terminated motor feedback cable with LDAT- with absolute feedback option CONKIT-ABS connector kit Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
2090-CFBM7DF-CDAFxx (continuous-flex) 2090-CFBM7DF-CDAFxx Continuous flex, SpeedTek for an absolute or incremental encoder 2090-XXNFMF-Sxx Non-flex, threaded DIN, for an absolute or incremental encoder 2090-CFBM4DF-CDAFxx Continuous flex, threaded DIN for an absolute or incremental encoder Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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GREEN Brown Feedback Motor Feedback WHT/GREEN (MF) Connector GRAY +5VDC Cable WHT/GRAY ECOM Shield ORANGE – Clamp WHT/ORANGE BLUE Thermostat WHT/BLUE YELLOW WHT/YELLOW 2090-XXNFMF-Sxx (standard) or 2090-CFBM7DAFxx (continuous-flex) (flying-lead) Feedback Cable Note 2 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Same connection as shown DATA- Feedback WHT/GREEN in top figure. GRAY Note 1, 4 ECOM WHT/GRAY +9VDC ORANGE WHT/ORANGE BLUE Thermostat 2090-CFBM7DF-CEAAxx (standard), 2090-CFBM7DD- CEAAxx (standard), 2090-CFBM7DF-CEAFxx (continuous-flex) 2090-CFBM7DD-CEAFxx (continuous-flex) (flying-lead) Feedback Cable Note 3 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Black WHT/RED Motor Brown GREEN Feedback WHT/GREEN GRAY +5VDC Motor Feedback WHT/GRAY (MF) Connector ECOM ORANGE – WHT/ORANGE BLUE Thermostat WHT/BLUE YELLOW WHT/YELLOW 2090-XXNFMF-Sxx (standard) or 2090-CFBM7DAFxx (continuous-flex) (flying-lead) Feedback Cable Note 2 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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(MP) Connector COS- WHT/RED Black DATA+ GREEN Motor Brown DATA- WHT/GREEN Feedback Motor Feedback GRAY (MF) Connector ECOM WHT/GRAY Cable Shield +9VDC ORANGE Clamp Kit WHT/ORANGE BLUE Thermostat WHT/BLUE 2090-CFBM7DF-CEAAxx (standard, non-flex) 2090-CFBM7DF-CEAFxx (continuous-flex) Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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(MP) Connector Brown GREEN Motor WHT/GREEN Motor Feedback Feedback +5VDC GRAY (MF) Connector ECOM WHT/GRAY – ORANGE WHT/ORANGE BLUE Thermostat WHT/BLUE YELLOW WHT/YELLOW 2090-XXNFMF-Sxx (standard) or 2090-CFBM7DAFxx (continuous-flex) (flying-lead) Feedback Cable Note 2 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
Table 17 - Connector Kits for Drive and Linear Thruster Combinations Drive Linear Thruster Encoder Type Use Connector Kit Kinetix 300 Absolute LDAT-CONNKIT-ABS Kinetix 5500 2198-H2DCK Kinetix 300 Incremental 2090-K2CK-D15M Kinetix 2000 Kinetix 6000 2090-K6CK-D15M Ultra3000 2090-UXBB-DM15 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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1. Place exposed cable shield in the channel. Exposed Shield Aligned 2. Place the shield clamp over Shield Clamp in the Cable Channel the exposed shield. 3. Tighten screws, torque 0.3 N•m (2.6 lb•in). Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Index Notes: Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016...
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Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Logix 5000, Rockwell Software, Rockwell Automation, RSlogix 5000, Studio 5000 Logix Designer, and Ultra are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.