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Blodgett Combi COS-5H Series Installation And Operation Instructions Manual

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COS 5HA
INSTALLATION AND OPERATION INSTRUCTIONS
FOR SHIPBOARD USE
FSCM 07695
BLODGETT COMBI
E

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Summary of Contents for Blodgett Combi COS-5H Series

  • Page 1 COS 5HA INSTALLATION AND OPERATION INSTRUCTIONS FOR SHIPBOARD USE FSCM 07695 BLODGETT COMBI...

  • Page 2: Safety Summary

    SAFETY SUMMARY KEEP AWAY FROM LIVE CIRCUITS DO NOT SERVICE OR ADJUST ALONE RESUSCITATION WARNING:...

  • Page 3: Change Record

    CHANGE RECORD CHANGE NO. DATE TITLE/BRIEF DESCRIPTION SIGNATURE OF VALIDATING OFCR.

  • Page 4: List Of Effective Pages

    LIST OF EFFECTIVE PAGES NOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes to illustrations are indicated by miniature point ing hands. Changes to diagrams are indicated by shaded areas. PAGE NO.
  • Page 5 APPROVAL AND PROCUREMENT RECORD CONTRACT NO. NO. OF UNITS...
  • Page 6 (Insert Classif. of TMDER Here and At Bottom of Page) CLASSIFICATION: NAVSEA (USER) TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER) (NAVSEA S0005-AA-GYD-030/TMMP & NAVSEAINST 4160.3) Instructions: Insert classification at top and bottom of page. Read the following before completing this form. Continue on 8½I x 11I paper if additional space is needed. CHECK APPROPRIATE BLOCKS CLASSIFICATION: NAVSEA 9066/10 (REV.
  • Page 7 PLEASE CLOSE WITH TAPE - DO NOT STAPLE - THANK YOU FOLD HERE COMMANDING OFFICER NAVAL SHIP WEAPON SYSTEMS ENGINEERING STATION NAVAL SEA DATA SUPPORT ACTIVITY (CODE 5B00) PORT HUENEME, CA 93043-5007 FOLD HERE...

  • Page 8: For Your Safety

    IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN STALLATION, OPERATING AND MAINTENANCE IN STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
  • Page 9 A PERSONAL WORD FROM BLODGETT COMBI...

  • Page 11: The Blodgett Combi Oven/Steamer

    Introduction The Blodgett Combi Oven/Steamer two cooking pro cesses Steam Hot Air Separately Combined, or In Sequence Steam Hot Air Combination Steam and Hot Air...

  • Page 12: Description Of The Combi Oven/Steamer

    Introduction Description of the Combi Oven/Steamer ABOUT THE OVEN/STEAMER OVEN/STEAMER OPERATION flavor transfer SPECIFICATIONS - COS 5HD/AB Electrical Water...
  • Page 13 Introduction Oven Features Figure 1...

  • Page 14: General Installation Information

    Installation General Installation Information National Electrical Code, ANSI/NFPA Power 70-Latest Edition and/or Canadian Electrical Water Code CSA C22.1 Drain Basic Plumbing Code of the Building Offi Hood cials and Code Administrators International Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA)

  • Page 15: Delivery And Location

    Installation Delivery and Location DELIVERY AND LOCATION UNPACKING COS 5HA dimensions: ASSISTANCE The following clearances are required for the COS 5HA: Phone...
  • Page 16 Installation Installation Base INSTALLATION BASE Figure 2...

  • Page 17: Installation Base

    Installation Installation Base INSTALLATION BASE WITH OPTIONAL LEGS Figure 3...

  • Page 18: Water Connection

    Installation Utility Connections WATER CONNECTION DRAIN CONNECTION Figure 4 Figure 6 Figure 5...
  • Page 19 Installation Oven Installation - No Dismantling Required Figure 9 Figure 7 Figure 8...
  • Page 20 Installation Oven Installation - Some Dismantling Required Figure 11 OVEN DISMANTLING Figure 12 Figure 10...
  • Page 21 Installation Oven Installation - Some Dismantling Required Figure 13 Figure 15 Figure 14...
  • Page 22 Installation Oven Installation - Some Dismantling Required Figure 17 Figure 16 Figure 18...
  • Page 23 Installation Oven Installation - Some Dismantling Required NOTE: Silver pipe insulation not shown for clarity. Figure 19 Figure 21 Figure 20 Figure 22...
  • Page 24 Installation Oven Installation - Some Dismantling Required Figure 24 Figure 23 Figure 25 Figure 26 Figure 27...
  • Page 25 Installation Oven Installation - Some Dismantling Required OVEN RE ASSEMBLY Figure 28...
  • Page 26 Installation Oven Installation - Some Dismantling Required Figure 29 Figure 30 Figure 31...
  • Page 27 Installation Oven Installation - Some Dismantling Required INSTALLATION COMPLETE. PROCEED WITH CHECK OUT PROCEDURE. Figure 32...
  • Page 28 Installation Oven Installation - Some Dismantling Required OVEN INSTALLATION CHECKLIST...

  • Page 29: Oven Startup And Shutdown

    Operation Oven Startup and Shutdown OVEN START UP COMBI MODE STEAM MODE Preheating for the STEAM mode Preheating for the COMBI mode HOT AIR MODE COOL DOWN OVEN SHUT DOWN Preheating for the HOT AIR mode...

  • Page 30: Standard Controls

    Operation Standard Controls CONTROLS IDENTIFICATION SEE FIGURE 33 1. DON'T STEAM LIGHT 2. POWER ON LIGHT 3. MODE SELECTOR SWITCH 4. TEMPERATURE DIAL 5. HEATING INDICATOR LIGHT 6. TIMER DIAL 7. FAN SPEED SWITCH NOTE: When looking through the door the blower rotation must be clockwise.
  • Page 31 Operation Standard Controls OPERATION STAY STAY ON NOTE: Always disconnect the power supply be fore servicing the unit.

  • Page 32: Optional Meat Probe

    Operation Optional Meat Probe CONTROLS IDENTIFICATION SEE FIGURE 34 1. MEAT PROBE SWITCH 2. MEAT PROBE CONTROL 3. MEAT PROBE CONNECTOR NOTE: For sanitation it is recommended that the meat probe remain plugged into the front panel receptacle at all times. STAY ON OPERATION NOTE: When setting the internal temperature, be...

  • Page 33: Cooking Guide

    Cooking Guide The Hot Air Mode INFORMATION ABOUT THE HOT AIR MODE TIPS AND PROCEDURES How cooking with hot air works Loading the Oven Oiling What can be cooked with hot air Breaded Foods COOKING WITH THE HOT AIR MODE Temperatures Baking Performance...

  • Page 34: The Steam Mode

    Cooking Guide The Steam Mode INFORMATION ABOUT THE STEAM MODE How steaming works High Quality Foods What can be steamed Vitamin Retention How to operate the Steam mode The advantages of steaming Firmness Simultaneously Steaming Different Foods Shorter Cooking Times...
  • Page 35 Cooking Guide The Steam Mode TIPS AND PROCEDURES SAMPLE DISHES Containers Vegetables Stocks for Sauces Seasoning Rice and Potatoes Season before cooking: Oil seasoning after cooking: Blanching and Prep Work Eggs Canning and Preserving Thawing Fish Reheating...

  • Page 36: The Combi Mode (Steam And Hot Air)

    Cooking Guide The Combi Mode (Steam and Hot Air) INFORMATION ABOUT THE COMBI (STEAM COOKING IN THE COMBI MODE AND HOT AIR) MODE How Combi Mode Works What do Combi roasting, Combi steaming and Combi baking mean? What can be cooked in Combi mode? The advantages of Combi mode? Productivity Less Shrinkage...

  • Page 37: Summary Of Functions

    Cooking Guide Summary of Functions MODE SELECTION COOKING METHODS PRODUCTS (Begin with steam, then with dry heat for crusting, browning, gratinating.) (Start with dry heat, switch over to Combi for slow but gentle even browning, switch back and forth as necessary.) (Start with Combi, finish with dry heat for crusty, crisp, brown surface,...

  • Page 38: General Tips And Procedures

    Cooking Guide General Tips and Procedures USING RACKS LOADING THE OVEN USING PANS 1I Deep Steam Table Pan 2I Deep Steam Table Pan REMOVING THE PRODUCT 2½IDeep Perforated Steam Table Pan NOTE: Open the door slowly after steaming! Hot Steam Will Be Present! 4IDeep Perforated Steam Table Pan 6IDeep Perforated Steam Table Pan COOKING TIMES...

  • Page 39: Suggested Times And Temperatures

    Cooking Guide Suggested Times and Temperatures PRODUCT SUGGESTED CORE TEMPERATURE Beef Veal Pork Poultry Lamb Pâtés NOTE: Actual temperatures may vary from those shown. Write in your proven temperatures for ready ref erence.
  • Page 40 Cooking Guide Notes...

  • Page 41: Cleaning And Preventive Maintenance

    Maintenance Cleaning and Preventive Maintenance CLEANING THE INTERIOR Cool the oven down NOTE: DO NOT use corrosive cleaners on the Oven/Steamer. CLEANING THE EXTERIOR NOTE: Never spray water into the unit when the temperature is above 212_F. NEV ER SPRAY WATER IN THE UNIT AFTER USING THE HOT AIR OR COMBI WARNING!! MODES.
  • Page 42 Maintenance Decalcification WARNING!! ALWAYS USE PROPER SAFETY EQUIP MENT WHEN DELIMING. Gloves and eye safety equipment are recommended. NOTE: Lime a wayt or a generic equivalent are recommended. The main active ingredient should be a deluted con centration of phospheric acid. NOTE: For heavy lime build up, allow to stand for 1 hour.

  • Page 43: Troubleshooting Top Oven Section

    Maintenance Troubleshooting Top Oven Section COOL DOWN MODE POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: The COS 5H has a redundant contactor (K1 & K6) which are in series with the 440V operating components (hot air & steam elements, motors). If a redundant contactor is tripped, the con trol circuit lights will work (green OVEN ON (H6) and hot air (H5) but the motors and elements will not work until the fault is determined and the redundant contactor is reset.
  • Page 44 Maintenance Troubleshooting Top Oven Section NOTE: Overloads have an LED on them which flashes when an overload is tripped. POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: The phrases boiler" or steam generator" are used interchangeably. The COS 5HA has an atmo spheric steam generator". The reason is for clarity and brevity.

  • Page 45: Hot Air Mode

    Maintenance Troubleshooting Top Oven Section HOT AIR MODE NOTE: Confirm cool down works before proceeding with hot air. POSSIBLE CAUSE(S) SUGGESTED REMEDY...
  • Page 46 Maintenance Troubleshooting Top Oven Section HOT AIR MODE (continued) POSSIBLE CAUSE(S) SUGGESTED REMEDY...

  • Page 47: Steam Mode

    Maintenance Troubleshooting Top Oven Section STEAM MODE NOTE: Confirm cool down and hot air modes work before continuing. By checking hot air mode first, you have trouble shot all common components in both the hot air and steam mode up to and through the timer (S4).
  • Page 48 Maintenance Troubleshooting Top Oven Section POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: If the water level is not maintained properly, a safety TAS2 (capillary type thermostat, opens at 275F & must be manualy reset) Before continuing, review the sequence of operation to understand the float circuit / fill logic.
  • Page 49 Maintenance Troubleshooting Top Oven Section POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: If the water level is not maintained properly, a safety (TAS2) (capillary type thermostat, opens at 275F & must be manualy reset) Before continuing, review the sequence of operation to understand the float circuit / fill logic.

  • Page 50: Combi Mode

    Maintenance Troubleshooting Top Oven Section COMBI MODE NOTE: Confirm cool down, hot air and steam modes work before continuing. By confirming previous modes you have tested most of the components in Combi. POSSIBLE CAUSE(S) SUGGESTED REMEDY...

  • Page 51: Sequence Of Operation - Combi

    Maintenance Troubleshooting Top Oven Section SEQUENCE OF OPERATION - COOL DOWN SEQUENCE OF OPERATION - COMBI NOTE: Electricity flows through these components NOTE: Electricity flows through these components in the order listed. in the order listed. Hot Air Steam SEQUENCE OF OPERATION - OVERLOAD SAFETY CIRCUIT NOTE: Applies to all modes: Cool Down, Hot Air, Steam and Combi...
  • Page 52 Maintenance Troubleshooting Top Oven Section SEQUENCE OF OPERATION - HOT AIR NOTE: Electricity flows through these components in the order listed.

  • Page 53: Sequence Of Operation - Steam

    Maintenance Troubleshooting Top Oven Section SEQUENCE OF OPERATION - STEAM NOTE: Electricity flows through these components in the order listed.

  • Page 54: Troubleshooting Bottom Oven Section

    Maintenance Troubleshooting Bottom Oven Section COOL DOWN MODE POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: The COS 5H has a redundant contactor (K1 & K6) which are in series with the 440V operating components (hot air & steam elements, motors). If a redundant contactor is tripped, the con trol circuit lights will work (green OVEN ON (H6) and hot air (H5), but the motors and ele ments will not work until the fault is determined and the redundant contactor is reset.
  • Page 55 Maintenance Troubleshooting Bottom Oven Section NOTE: Overloads have an LED on them which flashes when an overload is tripped. POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: The phrases boiler" or steam generator" are used interchangeably. The COS 5HA has an atmo spheric steam generator". The reason is for clarity and brevity.
  • Page 56 Maintenance Troubleshooting Bottom Oven Section HOT AIR MODE NOTE: Confirm cool down works before proceeding with hot air. POSSIBLE CAUSE(S) SUGGESTED REMEDY...
  • Page 57 Maintenance Troubleshooting Bottom Oven Section HOT AIR MODE (continued) POSSIBLE CAUSE(S) SUGGESTED REMEDY...
  • Page 58 Maintenance Troubleshooting Bottom Oven Section STEAM MODE NOTE: Confirm cool down and hot air modes work before continuing. By checking hot air mode first, you have trouble shot all common components in both the hot air and steam mode up to and through the timer (S4).
  • Page 59 Maintenance Troubleshooting Bottom Oven Section POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: If the water level is not maintained properly, a safety (TAS1) (caliary type thermostat, opens at 275F & must be manualy reset) Before continuing, review the sequence of operation to understand the float circuit / fill logic.
  • Page 60 Maintenance Troubleshooting Bottom Oven Section POSSIBLE CAUSE(S) SUGGESTED REMEDY NOTE: If the water level is not maintained properly, a safety (TAS1) (capillary type thermostat, opens at 275F & must be manually reset) Before continuing, review the sequence of operation to understand the float circuit / fill logic.
  • Page 61 Maintenance Troubleshooting Bottom Oven Section COMBI MODE NOTE: Confirm cool down, hot air and steam modes work before continuing. By confirming previous modes you have tested most of the components in Combi. POSSIBLE CAUSE(S) SUGGESTED REMEDY...
  • Page 62 Maintenance Troubleshooting Bottom Oven Section SEQUENCE OF OPERATION - COOL DOWN SEQUENCE OF OPERATION - COMBI NOTE: Electricity flows through these components NOTE: Electricity flows through these components in the order listed. in the order listed. Hot Air Steam SEQUENCE OF OPERATION - OVERLOAD SAFETY CIRCUIT NOTE: Applies to all modes: Cool Down, Hot Air, Steam and Combi...
  • Page 63 Maintenance Troubleshooting Bottom Oven Section SEQUENCE OF OPERATION - HOT AIR NOTE: Electricity flows through these components in the order listed.
  • Page 64 Maintenance Troubleshooting Bottom Oven Section SEQUENCE OF OPERATION - STEAM NOTE: Electricity flows through these components in the order listed.
  • Page 65 Maintenance Schematic - Top Oven Figure 36...
  • Page 66 Maintenance Schematic - Bottom Oven Figure 37...
  • Page 67 Maintenance Schematic - Oven Base Control Figure 38...
  • Page 68 Maintenance Schematic - Oven Base Power Figure 39...

This manual is also suitable for:

Cos-5haCos-5hd/ab

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