Blodgett Combi BCP Service Manual
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Blodgett Combi BCP Service Manual

Programmable control
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Service Manual
For Electric BCP Oven
"Programmable Control"
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Summary of Contents for Blodgett Combi BCP

  • Page 1 Service Manual For Electric BCP Oven “Programmable Control”...

  • Page 2: Table Of Contents

    Table of Contents Installation and connection Page -Data plate & Drain connection -Water connection & Electrical connection/survey of supply lines Start menu Main menu Set-up menu -Select language -Setting sound -Setting clock -Oven set-up Service menu -Select USB key service Restore backup Select backup menu Restore From Backup Menu...
  • Page 3 Installation and Connections Data Plate When communicating with BLODGETT, we kindly ask you inform us of the serial number of the oven that is stated on the approval plate. The approval plate is located on the right-hand corner post of the oven cabinet, as shown below.
  • Page 4 Water connections BLODGETT ovens have one or two water connections. Two is most common. To facilitate cleaning and service, the oven should be connected with an approved flexible ¾” hose and the permanent installations should be fitted with a stop-tap and a non-return valve. Before connecting the oven to water, flush the tubes thoroughly.

  • Page 5: Start Menu

    Start Menu Power switch Not active in HOT AIR Access to main menu (see p. 15) Chooses next function to Chooses next function to the left (see user’s the right (see user’s manual) manual) Temperature down Temperature up Time down (for operation Time up without time setting, press key until "-:--"...

  • Page 6: Main Menu

    Main Menu Power switch Return to start screen Not active See user’s manual Access to oven set-up menu (see p. 16) See user’s manual Access to service menu (see p. 23) See user’s manual Not active See user’s manual Not active Not active Access to type in code (see p.

  • Page 7: Set-Up Menu

    Set-up Menu Power switch Return to main menu Not active Access to SETTING Access to SETTING ALARM CONTRAST in display (see (see p. 20) p. 23) Access to SELECTING Access to SETTING CLOCK LANGUAGE (see p. 17) (see p. 21) Access to NETWORK (see p.

  • Page 8: Select Language

    Select Language Power switch Return to SET-UP MENU Access to more languages Selecting Danish Selecting Icelandic Selecting English Selecting Estonian Selecting Swedish Selecting German Selecting Italian Selecting Spanish Selecting French Selecting Finnish  Showing the languages available. The red square indicates which language has been selected.

  • Page 9: Setting Sound

    Setting Sound Power switch Return to SET-UP MENU Confirmation of setting and return to SET-UP MENU Volume down Volume up Sound frequency down Sound frequency up Testing sound Not active Not active Not active Not active Not active - 9 -...

  • Page 10: Setting Clock

    Setting Clock Power switch Confirmation of setting and Return to SET-UP MENU return to SET-UP MENU Not active Not active Not active Not active Move cursor to the right Move cursor to the left Day/month/year/hours/ Day/month/year/hours/ minutes down minutes up Not active Not active - 10 -...

  • Page 11: Oven Set-Up

    Oven Set-up Power switch Confirm setting, oven Return to SET-UP MENU starts automatically Not active Moving one menu up Not active Moving one line up Not active Moving one line down Not active Moving one menu down Changing status Changing status ...

  • Page 12: Service Menu

    Service Menu Power switch Not active Return to MAIN MENU Access to USB key (see p. Lime-scale diagnosis (see 24-28) p. 34-35) Not active Software update(see p. 36-39) Not active ClimaOptima calibration (see p. 40) Energy counter (see p. 29) Door-sensor calibration (see p.

  • Page 13: Select Usb Key Service

    Select USB Key Service Power switch Not active Return to SERVICE MENU Take backup Retrieve recipes from USB (see user’s manual) Access to restore from Send recipes to USB (see user’s manual) backup (see p. 27) Access to USB key service Not active (see p.

  • Page 14: Restore Backup

    Restore Backup Power switch Select Oven backup and Return to SERVICE MENU proceed to SELECT BACKUP MENU (see p. 26) Not active One line up Not active Not active Not active Not active Not active Not active Ej aktiv One line down ...

  • Page 15: Select Backup Menu

    Select Backup Menu Power switch Select backup and proceed Return to OVEN MENU to RESTORE FROM BACKUP (see p. 27) Not active One line up Not active Not active Not active Not active Not active Not active Not active One line down ...

  • Page 16: Restore From Backup Menu

    Restore from Backup Menu Power switch Return to SELECT BACKUP Start restoring features MENU selected and restart when completed. Not active Select recipes when restoring from backup Not active Select counters when restoring from backup Not active Select error log when restoring from backup Not active Select set-up when...

  • Page 17: Usb Key Service Menu

    USB Key Service Menu Power switch Not active Return to SERVICE MENU Not active Not active Not active Not active Not active Not active Not active Not active Select Test key Select Delete key  This menu is a survey of the contents of the USB memory key. ...

  • Page 18: Energy Counters

    Energy Counters Power switch Not active Return to SERVICE MENU Not active Not active INFO: Shows oven’s total INFO: Shows oven’s total power consumption since power consumption since last resetting (counter last resetting (trip counter) total) Not active Not active INFO: Shows time of last INFO: Shows time of last resetting of counter total...

  • Page 19: Reading Counters

    Reading Counters Power switch Not active Return to SERVICE MENU Access to error log Not active (see p. 31) Access to error statistics Not active (see p. 32) Access to service counters Not active (see p. 33) Not activ Not active Not active Not active ...

  • Page 20: Error Log

    Error Log Power switch Move to next page Return to READING COUNTERS Not active Not active Not active Not active Not active Not active Ej aktiv Not active Ej aktiv Not active  This menu shows the last 30 errors that have occurred, the most recent one at the top. - 20 -...

  • Page 21: Error Statistics

    Error Statistics 3-20 Power switch Next page Return to READ COUNTERS Not active Not active Not active Not active Not active Not active Not active Not active INFO: Shows time of last Resetting of error statistics resetting  This menu shows the number of times the various errors have occurred, and the time of the most recent error.

  • Page 22: Service Counters

    Service Counters Power switch Not active Return to READ COUNTERS Not active Not active Not active Not active Not active Not active Not active Not active Resetting of all counters INFO: Shows time of last resetting ACT: Shows how many times the unit in question has been active. TIME: Shows for how long the unit in question has been active.

  • Page 23: Lime-Scale Diagnosis

    Lime-scale Diagnosis Power switch Not active Return to SERVICE MENU Not active Not active Not active Not active INFO: This bar shows the level of lime-scale from 0 to 100%. Not active Not active Start descaling of steam generator Not active Not active Not active ...

  • Page 24: Software Updating Menu

    Software Updating Menu Power switch Not active Return to SERVICE MENU INFO: Shows current Not active software and IO board version and oven serial no Select BLODGETT server for Not active updating (see p. 37) Select USB key for Not active updating Not active Not active...
  • Page 25 BLODGETT Server, Software Updating Menu Power switch Not active Return to SOFTWARE UPDATING MENU INFO: Software installed in Not active oven Not active INFO: Software accessible Not active via FTP server Not active Not active Select Update Only visible if more recent version is available Not active Not active...
  • Page 26 USB Key (1), Software Updating Menu Power switch Not active Return to SOFTWARE UPDATING MENU INFO: Software installed in Not active oven Not active INFO: Software accessible Not active via USB key Not active Not active Select Update Only visible if more recent version is available Not active Not active...
  • Page 27 USB Key (2), Software Updating Menu Power switch Not active Not active INFO: Shows current INFO: Shows software software version in oven version to which controller (Not active) is being updated (not active) Not active Not active Not active Not active Not active Press OK to start updating process...

  • Page 28: Climaoptima Calibration

    ClimaOptima Calibration Power switch Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active Calibration should be carried out when Step Time Temp. Oven Exhaust  CPU board is replaced Cal.

  • Page 29: Door Sensor Calibration

    Door Sensor Calibration Power switch Not active Return to SERVICE MENU Not active Not active Start calibration of door Not active sensor Not active Not active INFO: During the calibra- tion process, the controller finds the set point automa- tically on the basis of the Not active measurements taken with door closed and door open.
  • Page 30 How to Calibrate Door Sensor Press ”Start Close door calibration” to firmly and start calibration press key process again Press ”OK” to confirm calibration Open door in first step and press key again  It is not possible to adjust the door sensor physically, only by means of software. - 30 -...

  • Page 31: Technical Service

    Technical Service Power switch Not active Return to SERVICE MENU Select Test functions Select show oven setup (see pp. 44-50) (see p. 52) Not active Select Edit oven setup (see pp. 53-59) Select Oven number Select New boot logo (see p. 51) (see pp.

  • Page 32: Test Function

    Test Functions Power switch Not active Return to TECHNICAL SERVICE Access to Test function, Access to Main alarm oven (see p. 43) (survey of thermo- switches) (see p. 48) Access to Test function, fan Not active (see p. 44) Not active Access to Test function, steam generator (see p.
  • Page 33 Test Functions, Oven Power switch Not active Return to TEST FUNCTIONS Activate main contactor Activate exhaust motor Activate heat Activate condensation jet Activate cooling fan Not active Activate oven chamber jet Not active Activate interior lighting Not active  Heat can only be activated when main contactor and fan motor are on. ...
  • Page 34 Test Functions, Fan Power switch Not active Return to TEST FUNCTIONS Activate low fan speed, Activate low fan speed, motor running left motor running right Activate high fan speed, Activate high fan speed, motor running left motor running right Activate stop Activate main contactor (otherwise motor unable to run)
  • Page 35 Test Functions, Steam Generator Power switch Confirm level setting Return to TEST FUNCTIONS Activate filling jet Cannot be activated until water level in steam generator is high and main contactor is active. Activate drain pump Not active Not active INFO: Current temperature Not active in steam generator INFO: Water level in steam...
  • Page 36 Test Functions, CombiWash Power switch Not active Return to TEST FUNCTIONS Activate pump for INFO: Status for water detergent pressure sensor (2 bar pressure sensitive switch) Activate pump for rinse aid Not active Activate solenoid valve for Not active water Not active Not active Not active...
  • Page 37 Test Functions, Misc. Power switch Not active Return to TEST FUNCTIONS Activate external vent. 1 INFO: Temperature Terminal 4 core temperature probe 1 Not active Activate external vent. 2 Not active Terminal 5 Activate restart lamp INFO: Temperature Core temp. probe 2 Not active INFO: Restart status Not active...
  • Page 38 Test Functions, Main Alarm Power switch Not active Return to TEST FUNCTIONS Activate main contactor Not active INFO: Shows status of Not active thermo-switch circuit Not active Not active Not active Not active Not active Not active - 38 -...

  • Page 39: Oven Number

    Oven Number Power switch Press OK to save oven Return to TECHNICAL number, and return to SERVICE TECHNICAL SERVICE Key in 0/A Key in 5/B Key in 1 Key in 6 Key in 2 Key in 7 Key in 8 Key in 3 Key in 9 Key in 4/CE...

  • Page 40: Display Oven Set-Up

    Display Oven Set-up Power switch Not active Return to TECHNICAL SERVICE Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active  This menu shows the features incorporated in this particular oven. Changes not possible. - 40 -...
  • Page 41 Oven Set-up 1: Select Generation Power switch Not active Return to TECHNICAL SERVICE Not active Select VC2 for the Model BCP-xxx Not active Not active Not active Not active Not active Not active Not active Not active  We recommend that you write down the settings of DISPLAY OVEN SET-UP before making any changes to the set-up.
  • Page 42 Return to OVEN SET-UP: SELECT GENERATION Not active Not active Select ”KPE” Not active For Model BCP-xxx Not active Not active Not active Not active  We recommend that you write down the settings of DISPLAY OVEN SET-UP before making any changes to the set-up.
  • Page 43 Oven Set-up 3: Select Oven Size Power switch Press OK to confirm Return to OVEN SET-UP: SELECT OVEN MODEL Select oven size 1.06 Not active for model BCP-61 Not active Select oven size 2.10 for Model BCP-102 Select oven size 1.10 Not active for BCP-101...
  • Page 44 Oven Set-up 4 Power switch Press OK Return to OVEN SET-UP: Next menu SELECT OVEN SIZE Not active Is this a Pass-Through oven? YES / NO Not active Does oven have a restart button? NONE / DISPLAY / EXTERN / BOTH (Pass- Trough ovens only) Not active Restart time 1-10 min.
  • Page 45 Oven Set-up 5 Power switch Press OK Return to OVEN SET-UP Next menu Not active Is oven set-up to be BKI UK* / EUROSP** / CC Menu*** Not active When oven starts, you are logged on as USER / SUPERUSER Not active Is oven to start in recipes? YES / NO...
  • Page 46 Oven Set-up 6 Power switch Press OK Return to OVEN SET-UP Next menu Not active Does customer want more speeds than high and low? Not active Set hardness of water. 0-8 dH / 8-18 dH / 18→dH Not active Should the level of detergent be monitored? YES / NO Not active...
  • Page 47 Oven Set-up 7 Power switch Press OK Return to OVEN SET-UP Oven restarts Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active  This is the final set-up of the oven. Changes not possible. - 47 -...

  • Page 48: Logo

    Logo Power switch Return to SERVICE - Not active ENGINEER Select boot logo if Select boot logo if available, otherwise not available, otherwise not active active Select boot logo if Select boot logo if available, otherwise not available, otherwise not active active Select boot logo if...
  • Page 49 Logo Power switch Not active Return to TECHNICAL SERVICE Not active Not active Not active Not active Not active Not active Not active Not active Not active Not active  Oven restarts automatically after downloading of new logo.  The new boot logo will be active after restart and the logo screen saver appears when oven has been idle for a while.

  • Page 50: Language Update

    Language Update Power switch Select font for the Return to TECHNICAL language in question SERVICE Not active One line up Not active Not active Not active Not active Not active Not active Not active One line down  In this menu, you update language files from the USB key. - 50 -...

  • Page 51: Enter Code

    Enter Code Power switch Return to MAIN MENU Confirmation of setting and return to MAIN MENU Press for 0 Press for 5 Press for 1 Press for 6 Press for 2 Press for 7 Press for 3 Press for 8 Press for 4 Press for 9 Access Codes:...

  • Page 52: Error Codes

    Error Codes Generator too hot (Generator thermo-switch has tripped. Reconnect by pressing button Error code 3: under operation panel) Oven too hot (oven thermo-switch has tripped. Reconnect by pressing button under Error code 4: operation panel) Fan too hot (Thermo-switch in motor has tripped. Wait for 10 min. and try again.) Error code 5: Drain too hot (Drain temperature has been too hot (above 165F (75C) for more than 5 min.
  • Page 53 Oven Set-up (Set-up Menu) No. Parameter Factory Setting Description Oven light door NO, YES Oven light off when door is open Oven light off after 5 min., otherwise oven light on Oven light 5 mins NO, YES continuously. Off, 5sec, 15sec, Screen saver 1min, 5min,15min, Show screen saver after selected time of inactivity.
  • Page 54 Oven Set-up (Set-up Menu) Continued No. Parameter Factory Setting Description Recipes 20/4, 200/10 Max. number of recipes and steps. Fan freq. Inv NO, YES Is fan with frequency inverter? Control voltage for frequency inverter, 5 or 10V. Only 10V Fan freq. volt. 5, 10 is used.
  • Page 55 Notes: _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ - 55 -...

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