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172-65193A-06 (G8) 8 July 2015
ISO 9001/ ISO 14001
Manufacturer
Kakogawa, Japan
is approved by LRQA LTD. to ISO 9001/14001
Free Float Air Trap
G8
Manufacturer
881 Nagasuna, Noguchi, Kakogawa, Hyogo, 675-8511 Japan
Tel: [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112
Copyright © 2015 by TLV Co., Ltd. All rights reserved
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Summary of Contents for TLV G8
- Page 1 ISO 9001/ ISO 14001 Manufacturer Kakogawa, Japan is approved by LRQA LTD. to ISO 9001/14001 Free Float Air Trap Manufacturer 881 Nagasuna, Noguchi, Kakogawa, Hyogo, 675-8511 Japan Tel: [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112 Copyright © 2015 by TLV Co., Ltd. All rights reserved...
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Page 2: Table Of Contents
Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly. G8 Free Float Air Trap is used for the automatic discharge of condensate or condensate mixed with oil from receiver tanks and pipe ends in compressed air systems. -
Page 3: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65193A-06 (G8) 8 Jul 2015...
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Page 5: Checking The Piping
(1 – 2 in) above the base of the T-pipe. Rust and scale flow into the trap with the condensate. When installing on the blind end, make sure the flow of condensate is not obstructed. Condensate collects in the pipe. 172-65193A-06 (G8) 8 Jul 2015... -
Page 6: Specifications
Balancing Line Plug Drain Plug Snap Ring Valve Seat Valve Seat Holder O-ring Discharge Pipe Float Washer Y-type Strainer (Y3) Nipple Reducing Pipe Bushing ∕ ∕ (only for 15, 20 mm ( ”, ”)) 16 Nameplate 172-65193A-06 (G8) 8 Jul 2015... -
Page 7: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation - 5° Make sure the trap is installed with the raised lettering on the body horizontal. 172-65193A-06 (G8) 8 Jul 2015... -
Page 8: The Need For A Pressure-Balancing Line
Connect the pressure-balancing line in the follow manner: Air Main Receiver Tank Compressor Pressure-balancing Line G8 Air Trap Y-Strainer After Cooler Air Inlet Air Outlet Cooling Water Pressure-balancing Line Y-Strainer G8 Air Trap 172-65193A-06 (G8) 8 Jul 2015... -
Page 9: Maintenance
Strainer Screen: check for clogging or corrosion Float: check for scratches or dents O-rings: check for warping or scratches Check for build-up inside the body Valve Seat Opening: check for dirt, oil film, wear or scratches 172-65193A-06 (G8) 8 Jul 2015... -
Page 10: Disassembly / Reassembly
Be sure to place the washer on valve Washer holder using needle-nose pliers seat before reattaching the snap ring Valve Seat Remove from the valve seat Clean or replace with new if sealing holder surface is warped or damaged 172-65193A-06 (G8) 8 Jul 2015... - Page 11 Exploded View Cover Bolt Balancing Line Plug Cover Float Cover O-ring Drain Plug Body Snap Ring Washer Valve Seat Holder Valve Seat Valve Seat Holder O-ring Discharge Pipe 172-65193A-06 (G8) 8 Jul 2015...
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Page 12: Troubleshooting
O-ring deterioration or damage Replace with new o-ring(s) a place other than Improper tightening torques were Tighten to the proper the outlet used torque Float frequently Water hammer has occurred Study and correct the becomes piping damaged 172-65193A-06 (G8) 8 Jul 2015... -
Page 13: Express Limited Warranty
EXPRESS LIMITED WARRANTY Subject to the limitations set forth below, TLV Corporation, a North Carolina corporation (“TLV”) warrants that products which are sold by it or TLV International, Inc., a Japanese corporation (“TII”), which products (the “Products”) are designed and manufactured by TLV Co., Ltd., a Japanese corporation (“TLVJ”), conform to the specifications published... - Page 14 TRANSPORTATION COSTS ASSOCIATED WITH THE RETURN OR REPLACEMENT OF THE CLAIMED DEFECTIVE PRODUCT ARE SOLELY THE RESPONSIBILITY OF BUYER OR THE FIRST END USER. TLV RESERVES THE RIGHT TO INSPECT ON THE FIRST END USER’S SITE ANY PRODUCTS CLAIMED TO BE DEFECTIVE BEFORE ISSUING A RETURN MATERIAL AUTHORIZATION.
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