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Emerson Rosemount 5900S Quick Start Manual
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Emerson Rosemount 5900S Quick Start Manual

Radar level gauge with parabolic antenna
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Quick Start Guide
00825-0100-5900, Rev AA
March 2020
™
Rosemount
5900S Radar Level Gauge
Parabolic antenna

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Summary of Contents for Emerson Rosemount 5900S

  • Page 1 Quick Start Guide 00825-0100-5900, Rev AA March 2020 ™ Rosemount 5900S Radar Level Gauge Parabolic antenna...

  • Page 2: Table Of Contents

    Quick Start Guide March 2020 Contents About This Guide..........................3 General information........................7 Installation considerations......................8 Mechanical installation.......................14 Electrical installation........................29 Configuration..........................33 Product Certifications.........................38 Rosemount 5900S Radar Level Gauge...

  • Page 3: About This Guide

    Rosemount Tank Radar AB. Specific ETSI Requirements (Europe) The Rosemount 5900S is required to be installed at a permanent fixed position at a closed (not open) metallic tank or reinforced concrete tank, or similar enclosure structure made of comparable attenuating material.
  • Page 4 Low Emission of Microwave Radiation The microwave radiation emitted by a Rosemount 5900S radar level gauge is very low compared to limits given by the Rec. 1999/519/EC (much less than 0.1 mW). No additional safety measures are needed.
  • Page 5 March 2020 Quick Start Guide WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury. • Ensure only qualified personnel perform the installation. • Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
  • Page 6 AVERTISSEMENT - La substitution de composants peut compromettre la sécurité intrinsèque. WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive. Rosemount 5900S Radar Level Gauge...

  • Page 7: General Information

    Protective Earth Ground External cabling must be approved for use in min. 81°C Service support For service support contact the nearest Emerson Automation Solutions / Rosemount Tank Gauging representative. Contact information can be found on the web site www.Emerson.com. Product recycling/disposal...

  • Page 8: Installation Considerations

    The gauge should be installed so that the influence of disturbing objects is kept to a minimum, preferably outside the radar signal beam. Ensure that the Rosemount 5900S is installed such that it is not exposed to higher pressure and temperature than specified.
  • Page 9 Parabolic antenna requirements 3.2.1 Inclination The inclination of the Rosemount 5900S with Parabolic Antenna should not exceed 1.5 ° towards the center of the tank. For products with high condensation such as bitumen/asphalt applications, the radar beam should be directed vertically without any inclination.
  • Page 10 < 17° 3.2.3 Nozzle and free space requirements When installing the Rosemount 5900S with parabolic antenna on a Ø 20" nozzle, consider the following recommendations. Obstacles (construction bars, pipes larger than Ø 2", etc.) within the 10° wide radar beam are generally not accepted, as these may result in disturbing echoes.
  • Page 11 March 2020 Quick Start Guide Figure 3-4: Nozzle and Free Space Requirements for Parabolic Antenna A. Minimum 800 mm (31 in.) for highest accuracy. Minimum 500 mm (20 in.) with reduced accuracy. B. Recommended height: 400 mm (16 in.). Maximum height: 600 mm (24 in.).
  • Page 12 The most effective grounding method is direct connection to earth ground with minimal impedance. There are three grounding screw connections provided. Two are located inside the terminal compartment of the housing and the third is located on Rosemount 5900S Radar Level Gauge...
  • Page 13 3.3.3 Hazardous areas When the Rosemount 5900S level gauge is installed in hazardous areas, local regulations and specifications in applicable certificates must be observed. Certificates for Rosemount Tank Gauging products, such as the Rosemount 5900, are available on Emerson.com/Rosemount Tank...

  • Page 14: Mechanical Installation

    1. Use a flange of thickness 6 - 30 mm. 2. Make sure that the diameter of the hole is 96 mm. Make a small recess at one side of the flange hole. Figure 4-1: Flange Requirements A. Recess Rosemount 5900S Radar Level Gauge...
  • Page 15 March 2020 Quick Start Guide Procedure 1. Put the O-ring on the flange and insert the Flange Ball into the hole. Make sure that the guide pin on the side of the Flange Ball fits into the recess on the flange. A.
  • Page 16 Flange Ball. Procedure 1. Let the protection plates remain on the Flange Ball until welding is finished. These plates protect the surface of the Flange Ball from welding sparks. A. Protection plate B. Flange Ball Rosemount 5900S Radar Level Gauge...
  • Page 17 March 2020 Quick Start Guide 2. Make sure that the Flange Ball is mounted in such a way that the grove is directed upwards when the flange is mounted on the tank nozzle. A. Groove 3. If the tank flange is inclined, make sure that the Flange Ball is welded so that the Flange Ball is horizontal when it is mounted on the tank.
  • Page 18 4. Remove the protection plates when the Flange Ball is welded to the flange. A. Protection plate 4.1.3 Mounting the parabolic antenna This section describes how to install the Rosemount 5900S with Parabolic antenna. Follow this instruction to install the Parabolic antenna and transmitter head assembly on a tank. Prerequisites •...
  • Page 19 March 2020 Quick Start Guide Procedure 1. Fit the Parabolic Reflector onto the Antenna Feeder and tighten the five M5 screws. A. M5x5 B. Parabolic Reflector C. Antenna Feeder 2. Check that all parts are properly mounted. Quick Start Guide...
  • Page 20 Quick Start Guide March 2020 3. Put the two O-rings in the grooves on the upper surface of the Flange Ball. A. 2 O-rings B. Grooves C. Flange Ball D. Flange Rosemount 5900S Radar Level Gauge...
  • Page 21 March 2020 Quick Start Guide 4. Turn the flange around and insert the Antenna Waveguide into the flange hole. A. Nut B. Tab Washer C. Antenna label plate D. Finger Nut E. Washer Ball F. Stop Washer G. Flange H. Antenna Waveguide 5.
  • Page 22 6. Tighten the finger nut and the upper nut by hand. A. Finger Nut B. Upper Nut 7. Place the antenna and flange assembly on the tank nozzle and tighten the flange screws. A. Antenna Waveguide B. Flange C. Antenna D. Nozzle Rosemount 5900S Radar Level Gauge...
  • Page 23 March 2020 Quick Start Guide 8. Put the level gauge on the Antenna Waveguide. Ensure that the guide pin inside the transmitter head fits into the groove on the Antenna Waveguide. A. Nut B. Antenna Waveguide C. Finger Nut 9. Tighten the nut that connects the transmitter head to the antenna. 10.
  • Page 24 A. Tank B. Tank center C. Line of sight 12. Ensure that the gauge is directed at an angle of 45° to the line of sight from the center of the tank to the wall. Rosemount 5900S Radar Level Gauge...
  • Page 25 March 2020 Quick Start Guide 13. Use the marks on the Washer Ball to adjust the gauge so the antenna is inclined roughly 1.5° towards the center of the tank. Note For products with high condensation, such as bitumen, the gauge should be mounted with 0°...
  • Page 26 If needed, loosen the finger nut and adjust the gauge. Note Make sure the air bubble touches, but doesn't overlap the 1.5° mark. A. Finger Nut 16. Tighten the finger nut firmly. Rosemount 5900S Radar Level Gauge...
  • Page 27 March 2020 Quick Start Guide 17. In case the Weather Protection Hood was removed, put it back on top of the transmitter head and tighten the screw. A. Weather Protection Hood B. Finger Nut Quick Start Guide...
  • Page 28 A. Upper Nut 19. Wire the gauge and configure by using the RosemountTankMaster WinSetup software (see the Rosemount Tank Gauging System Configuration Manual). Rosemount 5900S Radar Level Gauge...

  • Page 29: Electrical Installation

    March 2020 Quick Start Guide Electrical installation Wiring To connect the Rosemount 5900S level gauge: Procedure Ensure that the power supply is switched off. 2. Remove the cover on the terminal compartment. 3. Run the wires through the appropriate cable gland/conduits. Install cables with a drip loop in such a way that the lower part of the loop is under the cable/conduit entry.
  • Page 30 Quick Start Guide March 2020 Figure 5-1: Terminal Compartment A. Cable glands B. Internal Ground screws C. Terminals for signal and power supply D. Locking screw (Unscrew to lock) E. External Ground screw F. Cover Rosemount 5900S Radar Level Gauge...
  • Page 31 Terminal blocks Figure 5-2: Rosemount 5900S Terminal Compartment A. Test terminals B. Ground terminals, internal C. Field bus Table 5-1: Terminal Block Connections for the Rosemount 5900S Connection Description X1: Tankbus in Intrinsically safe Tankbus input, power and communication (spur in F...
  • Page 32 Figure 5-3: Terminal Compartment 2-in-1 Version Test terminals Ground terminals, internal Jumpers between X3 and X4 Field Bus Table 5-2: Rosemount 5900S Two-in-One with Single Tankbus Connection Two-in-One / Single tankbus X1: Primary Intrinsically safe Tankbus input, power and communication...

  • Page 33: Configuration

    Tank geometry parabolic antenna The following parameters are used for tank geometry configuration of a Rosemount 5900S Radar Level Gauge with parabolic antenna: Figure 6-1: Tank Geometry Parameters for the Rosemount 5900S A. Tank Reference Point B. Tank Ullage C. Minimum Level Offset (C); distance from Zero Level to tank bottom D.
  • Page 34 Quick Start Guide March 2020 Configuration using WinSetup A Rosemount 5900S is typically installed by using the installation wizard in TankMaster WinSetup configuration software. It is recommended that the Rosemount 2460 System Hub and Rosemount 2410 Tank Hub are installed...
  • Page 35 March 2020 Quick Start Guide Configuration in TankMaster WinSetup A field device such as the Rosemount 5900S level gauge is typically installed as part of the Rosemount 2410 Tank Hub installation procedure in TankMaster. Once the gauge is installed, click the Properties option to configure the device.
  • Page 36 D. Communication channel E. Modbus address F. Unit Id G. Application and boot firmware versions H. Red icon means that the device is not configured See the System Configuration Manual (Document no. 00809-0300-5100) for more information. Rosemount 5900S Radar Level Gauge...
  • Page 37 Basic configuration The Properties window has a number of tabs that lets you configure the device for optimum performance. The Communication, Antenna, and Geometry tabs cover basic configuration of the Rosemount 5900S. Figure 6-5: Antenna Configuration Figure 6-6: Tank Geometry Configuration...

  • Page 38: Product Certifications

    The product complies with applicable EU directives (EMC, ATEX, LVD, and RED). Based on the low emitted effects from the gauges (below 0.1 mW) compared to limits given by the Rec. 1999/519/EC, no additional measures are needed. Rosemount 5900S Radar Level Gauge...
  • Page 39 March 2020 Quick Start Guide Installing Equipment in North America ® The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC) permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions. The markings must be suitable for the area classification, gas, and temperature class.
  • Page 40 CSA-C22.2 No. 60529:2016 CSA-C22.2 No. 60079-0:2015 CSA-C22.2 No. 60079-11:2014 CSA-C22.2 No. 60079-26:2016 Markings IS/I,II,III/1/ABCDEFG/T4 Ex ia IIC T4 Ga Ex ib IIC T4 Ga/Gb DIP/II,III/1/EFG/T5 Ta = -50°C to 80°C 9240040-917 Type 4X; IP66; IP67 Rosemount 5900S Radar Level Gauge...
  • Page 41 March 2020 Quick Start Guide Ii (lmax) (Vmax) Entity parameters 30 V 300 mA 1.3 W 1.1 nF 1.5 µH FISCO parameters 17.5V 380 mA 5.32 W 1.1 nF 1.5 µH Specific Conditions for Safe Use (X): 1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction.
  • Page 42 Min/Max Process Seal Temperature Range PV or QV Viton -15°C to +180°C PK, FK, HK or QK Kalrez -20°C to +230°C PE or QE EPDM -40°C to +110°C PB or QB BUNA-N -35°C to +90°C Rosemount 5900S Radar Level Gauge...
  • Page 43 March 2020 Quick Start Guide When option n=Tank O-ring Type Min/Max Process Seal Temperature Range PM, FF, HH or QM FVMQ -60°C to +155°C PF or QF -60°C to +180°C International A.8.1 I7 IECEx Intrinsic Safety Certificate IECEx FMG 09.0009X Standards IEC 60079-0:2017, IEC 60079-11:2011, IEC 60079-26:2014...
  • Page 44 Special Conditions for Safe Use (X): 1. See certificate for special conditions. A.10 China A.10.1 I3 China Intrinsic Safety Certificate GYJ16.1251X Standards GB 3836.1 - 2010, GB 3836.4 - 2010, GB 3836.20 - 2010 Markings Ex ia IIC T4 Ga Rosemount 5900S Radar Level Gauge...
  • Page 45 March 2020 Quick Start Guide Ii (lmax) (Vmax) Entity parameters 30 V 300 mA 1.3 W 1.1 nF 1.5 µH FISCO parameters 17.5V 380 mA 5.32 W 1.1 nF 1.5 µH Special Conditions for Safe Use (X): 1. See certificate for special conditions. A.11 Technical Regulations Customs Union (EAC) A.11.1 IM EAC Intrinsic Safety Certificate...
  • Page 46 IEC 61508:2010 Parts 1-7 Certificate ROS 1312032 C005 SIL 2 2-in-1 (1oo1) option, with 4-20mA or K1/K2 relay Standards IEC 61508:2010 Parts 1-7 A.14.2 Germany WHG Certification (DIBt) Certificate Z-65.16-500 A.14.3 Belgium Overfill Certification (Vlarem) Certificate 99/H031/13072201 Rosemount 5900S Radar Level Gauge...
  • Page 47 March 2020 Quick Start Guide A.14.4 India Intrinsic Safety Certificate P349859/1 Markings Ex ia IIC Ga/Gb A.15 Custody Transfer Certifications Australia Custody Transfer Certificate No 5/1/7 Standards Regulation 60: National Measurement Regulations 1999 Belgium Custody Transfer BMS Certificate NR. P6.0.014.02-B-16 Bulgaria Custody Transfer Bulgaria Institute of Metrology 18.10.5106.1...
  • Page 48 NMI Certificate TC7982 Norway Custody Transfer Certificate No. N-11-7146 Poland Custody Transfer Certificate ZT-7 2013 Portugal Custody Transfer Certificate P12_101.12_31 Russia Custody Transfer GOST Pattern Approval: Certificate SE.C.29.639.A No. 66902 (5900) Serbia Custody Transfer Certificate 393-7_0-01-2088 Rosemount 5900S Radar Level Gauge...
  • Page 49 March 2020 Quick Start Guide South Africa Custody Transfer Certificate SAEx S11-065 Switzerland Custody Transfer Certificate Zulassungszertifikat CH-L-11127-01 OIML Custody Transfer Certificate R85-2008-SE-11.01 A.16 Product Certifications Rosemount 2051 Extract from Rosemount 2051 Product Certifications Rev: 1.13 A.16.1 North America IE USA FISCO Certificate FM16US0231X Standards...
  • Page 50 Zone 0. 3. The equipment contains thin wall diaphragms. The installation, maintenance and use shall take into account the environmental conditions to which the diaphragms will be subjected. The Rosemount 5900S Radar Level Gauge...
  • Page 51 March 2020 Quick Start Guide manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. A.17 Declaration of conformity Emerson.com/Rosemount Figure A-1: Rosemount 5900S EU Declaration of Conformity (page 1) Quick Start Guide...
  • Page 52 Quick Start Guide March 2020 Figure A-2: Rosemount 5900S EU Declaration of Conformity (page 2) Rosemount 5900S Radar Level Gauge...
  • Page 53 March 2020 Quick Start Guide Figure A-3: Rosemount 5900S EU Declaration of Conformity (page 3) Quick Start Guide...
  • Page 54 Quick Start Guide March 2020 A.18 China RoHS Figure A-4: Rosemount 5900S China RoHS Rosemount 5900S Radar Level Gauge...
  • Page 55 March 2020 Quick Start Guide Quick Start Guide...
  • Page 56 The Emerson logo is a Twitter.com/Rosemount_News trademark and service mark of Emerson Electric Facebook.com/Rosemount Co. Rosemount is a mark of one of the Emerson Youtube.com/user/ family of companies. All other marks are the RosemountMeasurement property of their respective owners.