ITOH DENKI F-RAT-NX75 User Manual
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ITOH DENKI F-RAT-NX75 User Manual

Right angle transfer module
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Right Angle Transfer Module
F-RAT-NX75
Flat-Right Angle Transfer
〈  Annex User Manual  〉
For IB-P02F-P-FT
This manual is designed for PNP version of control boards.
Please contact your local supplier for details.
Read this manual before use
Thank you for purchasing the Right Angle Transfer Module
(hereinafter referred to as "this product").
A PC application "itoh Configurator for EtherNet IP and PROFINET (hereinafter referred to as "ICEP")" and its
user manual are necessary for IB-P02F-P-FT setting and programming.
Contact us for the application and user manual.
Make sure to read this manual carefully before using, and start
using only after you have understood all the product' s functions,
safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
ITOH DENKI
ITOH DENKI
Sorting
Module
Original notice - U1.1

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Summary of Contents for ITOH DENKI F-RAT-NX75

  • Page 1 Sorting Right Angle Transfer Module F-RAT-NX75 Flat-Right Angle Transfer 〈  Annex User Manual  〉 For IB-P02F-P-FT This manual is designed for PNP version of control boards. Please contact your local supplier for details. Read this manual before use Thank you for purchasing the Right Angle Transfer Module (hereinafter referred to as “this product”).
  • Page 2 INDEX F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 1. INDEX INDEX INDEX …… 2 Advanced preparation …… Product check …… Wiring …… 11 IB-P02F-P-FT settings …… 19 6-1. Setting preparation …… 21 6-2. Property settings …… 24 Control/Operation …… 28 6-1. Creating the ladder logic …… 30   6-1-1.
  • Page 3 2.  Advanced preparation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation Original notice - U1.1...
  • Page 4 Emergency stop equipment F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation Wiring image AC power Sensors source Breaker F-RAT main unit Emergency stop switch 24V DC control power unit IB-P02F-P-FT IB-P02F-P-FT 24V DC motor power unit HBM-201 As for the sensor input, and input/output signals of driver cards, 【Important】...
  • Page 5 About the wiring method F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation About the  wiring method ■ When overcurrent protection devices are required When overcurrent protection devices need to be installed to the DC power supply, some power supplies that need to conform to the safety standards (UL60950-1, etc.) require installation of the specified overcurrent protection device based on their specifications. In such cases, make sure to install the specified overcurrent protection device as described in the figure below.
  • Page 6 24V DC power supply F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation 24V DC power supply Power supply equipment to supply 24V DC to this product Switching power supply (24V DC/10A, 240W or more) 24V DC Battery Operation Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer, ■...

  • Page 7: Pc・Application

    PC・Application F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation PCs that meet the following requirements ・OS: Microsoft Windows 7 or later ・CPU: CPU core i5 or higher ・Memory: 4 GByte or more ・Framework Ver 4.5 or higher ・CRT resolution: 1024×768 [XGA] ・PCs in which data area has to be secured sufficiently ・Keyboard/Mouse (Touch operation unavailable)
  • Page 8 MDR extension cable (option) F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 2.  Advanced preparation Wiring materials Necessary for wiring power and signal cables to driver cards. 〈Available wire diameter for driver card connectors〉 Driver card IB-P02F-P-FT HBM-201 Connector Power 1.25〜2.5m㎡（AWG：16〜12） Motor power connector 0.5〜1.5m㎡（AWG：20〜14） connector 0.08〜1.5m㎡（AWG：28〜14） Control power connector Control connector 0.08〜0.5m㎡（AWG：28〜20）...

  • Page 9: Product Check

    Product check F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 3.  Product check Original notice - U1.1...

  • Page 10: Checking Accessories

    Checking accessories F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 3.  Product check Checking accessories Check that all the following items are included. Driver card・ Depending on the F-RAT input and output signal type, driver cards with the NPN (N) or PNP (P) Conversion cable signal input are included. (Not included when not driver card has been specified.) For F−RAT−N60X−□□□−□□□□...
  • Page 11 Wiring F-RAT-NX75 Annex User Manual for IB-P02F-P-FT  4.  Wiring Original notice - U1.1...
  • Page 12 Mounting preparation for driver cards F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring Mounting preparation Hole processing on frames and control panel for driver cards ・Perform mounting processing on the frames and control panel by reference to the mounting holes for driver cards. ・For cable opening and projection from the F-RAT main unit, refer to Mounting preparation for the F-RAT main unit (Technical document FRAT-NX75 - P.24).
  • Page 13 Wiring F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring Mounting driver cards Mounting driver cards Use the included screws and nuts to mount driver cards on the conveyor frames or control panel. Recommended tightening torque ■ ・  IB-P02F-P-FT ：  0.74N･ｍ ・  HBM-201 ：  1.0N･ｍ Mounting sensors, Mounting sensors, control devices, and power supply units control devices, and...
  • Page 14   Wiring example (image) F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring Wiring example (image) F-RAT ④ ① ② ③ V-ribbed pulley ：F-RAT zone sensor ① ：Area sensor (on the opposite side of V-ribbed pulley) ② ：Area sensor (on the side of V-ribbed pulley) ③ ：Area sensor (on the left side when viewing V-ribbed pulley from the front) ④ ：Area sensor (on the right side when viewing V-ribbed pulley from the front) CN302 IB-P (Remote IN/OUT) IB-P Series Series Area Sensor 24V DC Motor Power Area Sensor Area Sensor...
  • Page 15   IB-P02F-P-FT wiring F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring 〔IB-P02F-P-FT〕 IB-P02F-P-FT wiring IB-P02F-P-FT CN402 CN401 LAN 1 LAN 2 ACT 1 IN 1 OUT 1 ACT 2 POWER LAN 1 IN 2 OUT 2 LAN 2 Motor Power MOT A IN 3 OUT 3 MOT B IN/OUT...

  • Page 16: Input/Output Circuit

      IB-P02F-P-FT wiring F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring Input/output circuit CN302 [Remote input/output (CN302)] 733-110 (WAGO) • Remote Input : 25mA max CN302：Inputs / outputs connector • Remote output : 100mA max #1 0V #6 INPUT4 Inputs & outputs are PNP only #2 24V #7 OUTPUT4 ・...
  • Page 17   Wiring for HBM-201 F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring 〔HBM-201〕 Wiring for HBM-201 M3：Drive switching HBM-201 24V DC ■ Connector descriptions 1 2 3 4 5 （Power） 24V DC HBM-201BN：0V （       ） ｝ HBM-201BP：24V #2 0V #1 24V DC HBM-201BN：0V （       ） ｝ HBM-201BP：24V Functions Detailed descriptions Carrier wheel surface ・Carrier wheel and roller transfer surface are switched by inputting...

  • Page 18: Switch Settings

      Wiring for HBM-201 F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 4.  Wiring Switch settings Turn the driver card DIP switch and rotary switch to the following (factory setting). HBM−201B OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF HBM-201BP HBM-201BN ■ Do not change the factory settings.
  • Page 19 5.  IB-P02F-P-FT settings F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings  5-1.   Setting preparation ……  21  5-2.   Property settings ……  24 Original notice - U1.1...
  • Page 20 Flow of settings F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings IB-P02F-P-FT controls the F-RAT with the property settings and ladder logic. Flow of settings This section explains the setting preparation and property settings. Setting the IP address ｝ ↓ 5-1. Creating the project file Setting preparation ↓...

  • Page 21: Controller Settings

    Setting preparation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings 5-1. Controller settings Setting preparation Make sure that all DIP switches on SW1 of IB-P02F-P-FT are turned OFF. All switches are OFF under the factory settings. Do not change. ■ IB-P02F-P-FT LAN 1 LAN 2 ACT 1 IN 1...
  • Page 22 Setting preparation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings Set the IP address to “192.168.1.XXX”, and Subnet mask to “255.255.255.0”. Click Setting the IP address “OK”. ↓ Creating the project file ↓ Registering IB-P02F-P-FT to be used ↓ IP address 192.168.1.XXX IB-P02F-P-FT property settings Subnet mask 255.255.255.0...
  • Page 23 Setting preparation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings Creating the project file Setting the IP address ↓ Before creating the ladder logic and setting properties for the F-RAT, the project file Creating the project file needs to be created by ICEP. ↓ Select ‘New Project‘ from the main menu.

  • Page 24: Property Setting

    Property setting F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings 5-2. Property setting Property setting In the property settings, set the F-RAT ladder logic selection and transfer speed to be Setting the IP address written to IB-P02F-P-FT. ↓ Click ‘Device’ on the project tree window, and display the IP address for the Creating the project file corresponding IB-P02F-P-FT.
  • Page 25 Property setting F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings Setting the IP address Property setting window ↓ ②Logic selection ①Selected Node Creating the project file ⑤Write/read buttons to IB-P02F-P-FT ↓ Registering IB-P02F-P-FT to be used ↓ IB-P02F-P-FT property settings ↓ Writing properties ↓ Creating the IB-P02F-P-FT ladder logic ↓...
  • Page 26 Property setting F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings Enter the F-RAT settings as described below. Setting the IP address ↓ Creating the project file ↓ Registering IB-P02F-P-FT to be used ↓ IB-P02F-P-FT property settings ↓ Writing properties ↓ Creating the IB-P02F-P-FT ladder logic ↓ Refer to...
  • Page 27 Property setting F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 5.  IB-P02F-P-FT settings About the transfer direction Setting the IP address ↓    Set the transfer direction with the ladder logic command and ‘Direction’ under properties. Creating the project file    For details on the ladder logic, refer to “ICEP” user manual, chapter 4 “Create ladder logic”.

  • Page 28: Control Operation

    6.  Control/Operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation   6-1.   C reating the ladder logic ……  30     6-1-1.  Switching the transfer direction ……  34     6-1-2.  Changing the speed ……  34   6-2.  Basic operation ……  35     6-2-1.  Switching the transfer surface ……  40     6-2-2.  About the initial position setting (teaching) of the transfer surface ……  41   6-3.  Program example ……  42...
  • Page 29 Flow of settings F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation IB-P02F-P-FT operates the F-RAT with the property settings and ladder logic Flow of settings This section explains the ladder logic creation and writing. Setting the IP address ｝ ↓ 5-1. Creating the project file Setting preparation ↓...

  • Page 30: Ladder Logic

    Creating the ladder logic F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-1. Creating the IB-P02F-P-FT ladder logic Creating the ladder logic Create the F-RAT ladder logic to be written to IB-P02F-P-FT. Setting the IP address ↓ Start ICEP, and select “File” - “Open” from the main menu. Then, open the Creating the project file project file that has been created in 5.1 Setting preparation.
  • Page 31 Creating the ladder logic F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Select ‘Logic’ on the project tree window, and right-click “add” to select. Setting the IP address ↓ Enter the logic name and creator’s name in Logic Information.  Creating the project file ↓ Registering IB-P02F-P-FT to be used ↓...
  • Page 32 Creating the ladder logic F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Setting the IP address Information window ↓  Double-click ‘Information’ to open the Logic Information window. Creating the project file ↓ Registering IB-P02F-P-FT to be used ↓ IB-P02F-P-FT property settings ↓ Writing properties ↓ Create the ladder logic on the program window.
  • Page 33 Writing the ladder logic F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Writing the ladder logic Setting the IP address ↓ Write the ladder logic to IB-P02F-P-FT. Creating the project file ↓ The created ladder logic will not be applied until it has been written. Registering IB-P02F-P-FT to be used Write the ladder logic.

  • Page 34: Changing The Speed

    Switching the transfer direction F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-1-1.   Switching the transfer direction Switching the Set the transfer direction with the ladder logic command and ‘Direction’ under transfer direction properties. For details on the ladder logic, refer to “ICEP” user manual, chapter 4 “Create ladder logic”.

  • Page 35: Basic Operation

    Basic operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-2.   Basic operation About control Introduction In this manual, the signal input and output in “6-2. Basic operation” and “6-3. ■ Program example” is described when wiring has been performed based on the wiring example image.
  • Page 36 Basic operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Operation image Turn on the power IB-P02F-P-FT Signal input to SensorAlarm A / SensorAlarm B Set the initial position IB-P02F-P-FT Signal output from RemoteOUT1 / RemoteOUT2 of the transfer surface （Teaching） Start teaching IB-P02F-P-FT Signal input to SensorAlarm A...
  • Page 37 Basic operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Set the initial Transfer surface Turn on Transfer surface Load Discharge position of the switch the power switch transfer surface （Prepare reception） The following operation is when MA/MB of IB-P02F-P-FT is set to RUN, and the transfer ■...
  • Page 38 Basic operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Set the initial Transfer surface Turn on Transfer surface Load Discharge position of the switch the power switch transfer surface （Prepare reception） F-RAT operation IB-P02F-P-FT Signal input/output Zone sensor Load for the discharge conveyor F-RAT zone sensor...
  • Page 39 Basic operation F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Set the initial Transfer surface Turn on Transfer surface Load Discharge position of the switch the power switch transfer surface （Prepare reception） F-RAT operation IB-P02F-P-FT Signal input/output Zone sensor Discharge for the discharge conveyor F-RAT zone sensor...
  • Page 40 Switching the transfer surface F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Switching the transfer surface 6-2-1.   Use HBM-201 to switch the transfer surface. Switching the The transfer surface can be switched by inputting the signal to CN2#4 and CN2#5. transfer surface After the initial position setting (teaching) of the transfer surface, the roller surface is put on ■...
  • Page 41 F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-2-2.   About the initial position setting (teaching) of the transfer surface About the initial position The initial position setting (teaching) of the transfer surface is necessary to set the transfer setting (teaching) surface after the power is turned on. of the transfer surface To perform teaching, use HBM-201.

  • Page 42: Program Example

    Program example F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-3. Program example Program example ■ Do not load trays from the roller transfer MDR direction while the carrier Operation by loading through wheel status is output (signal input to SensorAlarm B on IB-P02F-P-FT). roller transfer and discharging Failure to follow this could result in damage to trays, and malfunction.
  • Page 43 Start-up inspection F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation 6-4.   To prevent accidents and/or damage to devices during operation, refer to the below before operation, and check the safety. What to do  before operation Items to check before turning on the power Start-up inspection Turn off the power of all connected devices, and perform the following inspection, taking necessary measures.
  • Page 44 Trial run F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 6.  Control/Operation Trial run Items to check before the trial run Check below before the trial run. ・When the roller transfer MDR and/or idlers have been replaced, check that the drive belts have been mounted in the correct groove positions. ・Check all parts are installed.

  • Page 45: Maintenance/Inspection

    7.   Maintenance/Inspection F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.  Maintenance/Inspection 7-1.   LED indication ……  46 7-2.   Checking and releasing errors ……  50 Original notice - U1.1...

  • Page 46: Led Indication

    〔IB-P02F-P-FT〕LED indication F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.  Maintenance/Inspection If errors occur with this product, identify the causes of errors by checking LEDs and 7-1.   error signals on the driver card/controller, and perform recovery work. LED indication IB-P02F-P-FT IB-P02F-P-FT For carrier wheel transfer For roller transfer LED indication is found at the following locations.
  • Page 47 〔IB-P02F-P-FT〕LED details F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.   Maintenance/Inspection LED indication ●  LED pattern * Inside () indicates the Description Green description on label SENSOR (SEN A/SEN B) Sensor input detected (LED 406 / 407) Sensor input not detected Remote input detected Remote IN (IN1~4)
  • Page 48   Error details 〔IB-P02F-P-FT〕 F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.   Maintenance/Inspection Error details ●  The table below describes the LED indication when an error occurs, occurrence condi- tions, and release conditions, as well as the ladder logic and MDR status during error generation. Use ICEP to check errors, and release errors manually.
  • Page 49 〔HBM-201〕Error details F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.   Maintenance/Inspection Even if inputting the signal to CN2#4 and #5, but the signal output from CN2#1 and #2 〔HBM-201〕 does not change, the following errors have been assumed to occur. Errors can be For drive switching distinguished by the LED display.

  • Page 50: Error Monitor

    Error monitor F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.   Maintenance/Inspection 7-2.   Use ICEP to check error status, and release errors manually. Checking and releasing ■ To release an error on HBM-201, use RemoteOUT on IB-P02F-P-FT. errors  (Refer to HBM-201 error details) Checking error status Select ‘Dialog’ - ‘Error Information’ from the main menu.
  • Page 51 Error monitor F-RAT-NX75 Annex User Manual for IB-P02F-P-FT 7.   Maintenance/Inspection Click ‘Clear’ on the Error Information window to release the error. Releasing the error manually Specify the IP address for the controller where the error is to be released to display the selected IP address in SelectIP.
  • Page 52 Appendix F-RAT-NX75 Annex User Manual for IB-P02F-P-FT Appendix Original notice - U1.1...

  • Page 53: Appendix 1. Product Specifications

    Time from RUN signal input 15 msec or less to motor starting Transfer throughput 6000 F-RAT-NX75, nominal speed of 60 m/min, size 6050 type Using area sensors 5000 Ambient temperature：20℃ Conditions of trays: Cardboard of L405 mm × W350 30 kg...
  • Page 54 Technology for tomorrow ITOH DENKI 490 Av. des Jourdies - P.A.E. les Jourdies 74800 St Pierre en Faucigny - France ■ ■ ■ http://www.itoh-denki.co Original notice - U1.1...

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