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ITOH DENKI IB-E01 User Manual

Dual 24v brushless dc motor driver module and itoh configurator e/ip software
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USER MANUAL
IB-E01, IB-E03B, and IB-E04F Dual 24V Brushless
DC Motor Driver Module and
Itoh Configurator E/IP Software

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  • Page 1 USER MANUAL IB-E01, IB-E03B, and IB-E04F Dual 24V Brushless DC Motor Driver Module and Itoh Configurator E/IP Software...

  • Page 2: Summary Of Changes

    This document may contain new and/or updated information. Introduction Review the list below for any changes. Updated Information This document contains the following changes Change Page Initial document – REV201404-001 Added IB-E03B and IB-E04F references – REV201408-001 Multiple ITOH DENKI USA, INC. REV201408-001...

  • Page 3: Table Of Contents

    Overcurrent Protection .............25 Circuit Breaker .................25 Motor Port Discrete Output Wiring .........26 Chapter 3 IB-E Networking Network Topologies ...............28 Linear Network Topology ............28 Star Network Topology ............29 Ring Network Topology ............29 IB-E Master Mode .................30 REV201408-001 ITOH DENKI USA, INC.
  • Page 4 Information ..................59 Jog Control ..................59 Error Information ................61 Current Monitor ................62 Auto Download ................64 Mechanical Test ................65 Firmware Update ................65 Chapter 6 Configuring IB-E Property Setting ................67 Current Node Properties ............68 Current Node Logic ..............68 ITOH DENKI USA, INC. REV201408-001...
  • Page 5 Pulse Counter Tab ................83 Master/Slave ..................84 Chapter 7 Logic Programming Program Display ................87 Command Input ................88 Function Select .................89 Function ...................89 Arguments ................89 Comment ..................89 Address and Comments ............91 Boolean Functions .................91 Inputs..................91 Outputs ..................93 REV201408-001 ITOH DENKI USA, INC.
  • Page 6 Troubleshooting Motor Drive Error Conditions .............114 Physical Behavior ................115 Software Issues ................116 Module Reset ................117 Chapter 9 PLC Connection Overview ..................118 Rockwell Automation Processor ..........118 Add-On-Profile ..............118 Generic Ethernet Module ............119 Other EtherNet/IP Processors ............121 ITOH DENKI USA, INC. REV201408-001...

  • Page 7: Preface

    This manual describes the configuration and operation settings for the IB-E01, IB-E03B, and IB-E04F. Because of the similarity between the models, most photos and drawings reference the IB-E01. Where necessary, the specific models and/or differences have been identified. Otherwise, “IB-E” will be used to generally identify any of the modules.

  • Page 8: Ib-E Overview

    Features • Two brushless DC motor drivers o IB-E01 and IB-E03B: 4A max per driver ! Two non-replaceable 7A fuses, one for each driver, to protect supply line o IB-E04F: 7A max per driver ! One non-replaceable 15A fuse, for the drivers, to protect supply line •...

  • Page 9: Ib-E Models

    -20 to 40°C Ambient temperature (-4 to 104°F) No condensation, water, frost, or ice Humidity ≤ 90% Relative Humidity Atmosphere No corresive gas Vibration ≤ 1.0G Installation Indoor Pollution level Conforming to IEC60640-1 and UL840 Overvoltage category REV201408-001 ITOH DENKI USA, INC.

  • Page 10: Power Requirements

    PM635FS PM635FS-BR * IB-E01 and IB-E03B are designed to work with both our standard models and brake models. The (mechanical) brake option requires a 10th pin for the brake coil. Therefore, standard model rollers will need to have either a 10-pin connector on the motor cable or a 9-to-10-pin extension cable.
  • Page 11 Brake with 600mm cable PM486FE-60-544-D-024-BR-C060-P2 Applicable Power Mollers (Motorized Rollers) for IB-E04F Standard* PM486FH PM570KT PM605KT PM635KT * There are no (mechanical) brake models available for the IB-E04F Example Nomenclature for Models Standard (12-pin connector) PM635KT-16-544-D-024 REV201408-001 ITOH DENKI USA, INC.

  • Page 12: Hardware Connections

    2 – Sensor input (35mA max) 3 – 0V 4 – Sensor alarm input (35mA max) IB-E01: Inputs are auto-sensing, responding to either PNP (+24V DC) or NPN (0V) signals. In the normal state, the input Sensor A pins have a +12V DC reference.

  • Page 13: Right ("B") Side

    2 – Sensor input (35mA max) 3 – 0V 4 – Sensor alarm input (35mA max) IB-E01: Inputs are auto-sensing, responding to either PNP (+24V DC) or NPN (0V) signals. In the normal state, the Sensor B input pins have a +12V DC reference.

  • Page 14: Rotary Switches And Dip Switches

    Motor A’s direction is opposite of configuration, reversed Default DIP 2 Motor B’s direction is opposite of configuration, reversed Default DIP 3 Motor A operates when Motor B operates, synchronized Default DIP 4 Motor B operates when Motor A operates, synchronized ITOH DENKI USA, INC. REV201408-001...

  • Page 15: Ip Address Subnet

    (hexadecimal base) for each rotary switch. The following table is available to assist in determining the decimal equivalent of the hexadecimal rotary switch positions. High Byte Low Byte Base Base Position Decimal Position Decimal Value Value REV201408-001 ITOH DENKI USA, INC.

  • Page 16: Led Indicators

    Flash (1Hz) Flash (1Hz) Boot up sequence Power ON on Network PCB Flash (6Hz) Low voltage (< 20V DC) error Flash (1Hz) Firmware updating No power on network PCB * NS2 is only on the IB-E01 ITOH DENKI USA, INC. REV201408-001...

  • Page 17: Lan And Sensor Status Indicators

    SenA & SenB No sensor input Remote (Auxiliary) I/O Status Indicators LED indication pattern Description Green Remote input is active IN1 ~ IN3 No remote input Remote output is active OUT1 ~ OUT5 No remote output REV201408-001 ITOH DENKI USA, INC.

  • Page 18: Motor Activity And Function Indicators

    Flash (1Hz) Motor lock error MOTOR B Thermal error 2 x Flash (0.6Hz) Back EMF error Alternating (1Hz) JAM error* Alternating (6Hz) Sensor Timer error* * These errors are triggered by outputs from the internal logic. ITOH DENKI USA, INC. REV201408-001...

  • Page 19: Install The Ib-E

    • Tightening torque of mounting screw — 0.74Nm (7.5kgf⋅cm, 6.5lb⋅in) Avoid electrical shock or shorting. Make sure that the mounting screws do not come in contact with any of the connectors Against a Vertical Surface Right-side up Mounting hole Mounting hole REV201404-001 ITOH DENKI USA, INC.

  • Page 20: Against A Horizontal Surface

    Mounting hole     Against a Horizontal Surface Above Against a horizontal surface, above Below Against a horizontal surface, below   Avoid possible burns. Motor driver circuits produce heat. Allow product to cool before handling. ITOH DENKI USA, INC. REV201408-001...

  • Page 21: Enclosure Recommendation

    UL50 Type 1 or greater. Motorized roller Idlers Conveyor Frame Sensor IB-E Frame Cover (Usually made from plastic or steel and removed from the conveyor using a tool)   REV201408-001 ITOH DENKI USA, INC.

  • Page 22: General Wiring And Precautions

    Remote input Remote output Sensor Sensor DC Power LAN Cable (Ethernet) Sensor cable Power cable Remote input cable Motor cable Remote output cable For specific connector pin outs, refer to Chapter 1 – Hardware Connections. ITOH DENKI USA, INC. REV201408-001...

  • Page 23: Remote (Auxiliary) Inputs

    Chapter 2 Remote (Auxiliary) Inputs Card power must be 18V DC to 30V DC for the remote input circuit to operate. PNP Wiring (Sinking Input, 0V) NPN Wiring (Sourcing Input, +24V DC) REV201408-001 ITOH DENKI USA, INC.

  • Page 24: Remote (Auxiliary) Outputs

    Card power must be 18V DC to 30V DC for the remote output circuit to operate. • 1A maximum current for outputs #1 and #2 • 20mA maximum current for outputs #3 through #5 PNP Wiring (Sourcing Output, +24V DC) NPN Wiring (Sinking Output, 0V) ITOH DENKI USA, INC. REV201408-001...

  • Page 25: Overcurrent Protection

    If the messages are not monitored, then the DC circuit may also need an overload detection device added (or built in to the circuit breaker). Ethernet Ethernet PC or PLC DC power AC power source from facility   Breaker contact REV201408-001 ITOH DENKI USA, INC.

  • Page 26: Motor Port Discrete Output Wiring

    IB-E. 0V lines are the same or connected together. • The common 0V line is connected to the IB-E. Example 1, Not Recommended – Single power supply: Example 2, Not Recommended – Two power supplies: ITOH DENKI USA, INC. REV201408-001...
  • Page 27 Example 3, OK – Single power supply: Example 4, OK – Two power supplies: Note: Examples 3 & 4 are just a few ways that the load/device may be wired and powered, other methods do exist. REV201408-001 ITOH DENKI USA, INC.

  • Page 28: Ib-E Networking

    Ethernet cable is connected to one an IB-E at either end. Then, an Ethernet cable is connected module to module. Itoh Configurator E/IP (PC application) Ethernet IB-E IB-E IB-E IB-E (192.168.1.1) (192.168.1.2) (192.168.1.3) (192.168.1.4) ITOH DENKI USA, INC. REV201404-001...

  • Page 29: Star Network Topology

    Itoh Configurator E/IP (PC application) IB-E IB-E IB-E E/IP DLR Supervisor (192.168.1.1) (192.168.1.2) (192.168.1.3) Ethernet・EtherNet/IP IB-E IB-E IB-E IB-E (192.168.1.7) (192.168.1.6) (192.168.1.5) (192.168.1.4) REV201408-001 ITOH DENKI USA, INC.

  • Page 30: Ib-E Master Mode

    (IB-E sends sensor, motor, error, and data statuses between messages. PLC sends data messages.) IB-E modules   IB (Master) IB (Master) IB (Master) IB (Master)       Internal Logic Internal Logic Internal Logic Internal Logic       ITOH DENKI USA, INC. REV201408-001...

  • Page 31: Ib-E Slave Mode

    EtherNet/IP applicable I/O (implicit messaging) connection Communicates (IB-E sends sensor, motor, and error statuses to PLC information. PLC sends direct commands such as motor_run.)   IB (Slave) IB (Slave) IB (Slave) IB (Slave)       REV201408-001 ITOH DENKI USA, INC.

  • Page 32: About The Programming And Configuration Environment

    Ensure there is enough space on the drive to Capacity create and save projects. Installing the Software Browse to the location where the installation file is saved Double click it to begin the installation process ITOH DENKI USA, INC. REV201404-001...
  • Page 33 If there are multiple users on the computer to which this program is being installed, and these users would need access to this program, selecting “Everyone” will allow every user to execute the program. Note: Each user will have a unique Project folder and files. REV201408-001 ITOH DENKI USA, INC.
  • Page 34 Chapter 4 Follow the prompt to begin the installation: Accept the changes to the computer: ITOH DENKI USA, INC. REV201408-001...

  • Page 35: Windows Firewall (Important)

    The following steps work the first time ICE is opened while connected to a network. It is the easiest way to configure Windows Firewall, however it is not the only method. When connected to a network (LAN/WLAN), launch Itoh Configurator E/IP Double-click the Desktop Shortcut Open the “Discovery” window REV201408-001 ITOH DENKI USA, INC.
  • Page 36 “127.0.0.1”) Click on the “Discovery” button The Windows Firewall alert will show Make sure both Private and Public networks are selected, and then click on “Allow access” The Windows Firewall is now configured ITOH DENKI USA, INC. REV201408-001...

  • Page 37: Manually Configuring Windows Firewall

    Manually Configuring Windows Firewall Step 1 – Click on the Windows Start button, and then click on “Control Panel” in the Start Menu Step 2 – Click on “System and Security” Step 3 – Click on “Windows Firewall” REV201408-001 ITOH DENKI USA, INC.
  • Page 38 Creating a new rule When creating a Windows Firewall rule, begin with Step 1. When modifying a Windows Firewall rule, skip to Step 9. Step 1 – Click on “New Rule…” in the right-hand column ITOH DENKI USA, INC. REV201408-001...
  • Page 39 Chapter 4 Step 2 – Select “Program”, and then click “Next” Step 3 – Browse to the program, and then click on “Next” “C:\Program Files (x86)\IDK\Itoh Configurator EIP\LDProgrammer.exe” REV201408-001 ITOH DENKI USA, INC.
  • Page 40 Chapter 4 Step 4 – Select “Allow the connection”, and then click “Next” Step 5 – Select “Private” and “Public”, and then click “Next” ITOH DENKI USA, INC. REV201408-001...
  • Page 41 Step 6 – Name the rule “Itoh Configurator E/IP”, and then click “Finish” Step 7 – Select the newly created rule from the middle column Step 8 – Click on “Copy” from the right-hand column Step 9 – Select one of the “Itoh Configurator E/IP” rules REV201408-001 ITOH DENKI USA, INC.
  • Page 42 Skip to step 14. Otherwise, continue to Step 10. Step 10 – Click on the “Protocols and Ports” tab Step 11 – Select “TCP” from the “Protocol type” drop down list, and then click “OK” ITOH DENKI USA, INC. REV201408-001...
  • Page 43 Step 12 – Repeat Steps 9 and 10 for the other “Itoh Configurator E/IP” rule Step 13 – Select “UDP” from the “Protocol type” drop down list, and then click “OK” Windows Firewall has been manually configured. REV201408-001 ITOH DENKI USA, INC.
  • Page 44 Step 14 – Click on the “Advanced” tab Step 15 – Select both “Private” and “Public” under “Profiles”, and then click “OK” Step 16 – Repeat steps 14 and 15 for the other “Itoh Configurator E/IP” rule ITOH DENKI USA, INC. REV201408-001...

  • Page 45: Working Within The

    The title bar for the Main Window displays the name of the software along with its version. The name of the logic opened in the Program Display will appear between the brackets in the title bar. REV201404-001 ITOH DENKI USA, INC.
  • Page 46 Chapter 5 There are four areas of the main window with which to be familiar: • Main Menu • Icon Toolbar • Project Tree • Program Display Main Menu Icon Toolbar Program Display Project Tree ITOH DENKI USA, INC. REV201408-001...

  • Page 47: Main Menu

    Automatic download for device replacement Mechanical Test Experimental mounting failure test Start Start ladder logic monitor Online Stop Stop ladder logic monitor Firmware Update Upgrade IB-E firmware About About Itoh Configurator E/IP Displays Itoh Configurator E/IP version REV201408-001 ITOH DENKI USA, INC.

  • Page 48: Icon Toolbar

    Convert operation result to leading edge pulse ― Add line Shift + Insert Delete line Shift + Delete View or hide comment(s) ― Zoom (in/out) Ctrl + scroll wheel Build (compile) Basic or Advanced programming modes ITOH DENKI USA, INC. REV201408-001...

  • Page 49: Project Tree

    Creating a New Project A new project can be created by either: Clicking on “File” in the main menu, the selecting “New Project” from the list OR clicking on the “New Project” icon in the icon toolbar REV201408-001 ITOH DENKI USA, INC.

  • Page 50: Project Tree

    Project Tree The project tree provides access to node and logic properties for the project Adding a Node Add a new network and node to the project Select “Device” Right-click on it and select “Add” ITOH DENKI USA, INC. REV201408-001...

  • Page 51: Deleting A Node

    Assign a new node ID, and then click “OK” Deleting a Node An existing node can be deleted, removing it from the IP address subnet tree Select the node to be deleted Right-click on the node and select “Delete” REV201408-001 ITOH DENKI USA, INC.

  • Page 52: Duplicating A Node

    Select the node to be duplicated Right-click on the node and select “Duplicate” Assign a new node ID (subnet cannot be changed), and then click “OK” The new node will be shown under the IP address subnet tree ITOH DENKI USA, INC. REV201408-001...

  • Page 53: Adding A Logic

    Enter the name for the logic and the name of the writer (if desired), and then click “OK” Note: Spaces and other special characters are not permitted for the logic’s “Name”. However, letters, numbers, underscores, and hyphens, are acceptable. The new logic will be shown under the logic tree REV201408-001 ITOH DENKI USA, INC.

  • Page 54: Deleting A Logic

    The logic is removed from the logic tree Duplicate a Logic An existing logic can be duplicated, copying all functions to a new logic Select the logic to be duplicated Right-click on the logic and select “Duplicate” ITOH DENKI USA, INC. REV201408-001...

  • Page 55: Opening Logic

    A quick way to view a Node’s logic (ladder diagram), which has been assigned under the Node’s properties, is to double-click on “Logic” under that node. The ladder diagram for the assigned logic will be shown in the Program Display. REV201408-001 ITOH DENKI USA, INC.

  • Page 56: Device List

    PC – Pulse counters S – Special purpose elements SD – Self data register, only used for Node ID Refer to Chapter 5 for more information on how to use these elements in the program ITOH DENKI USA, INC. REV201408-001...

  • Page 57: Network

    Open the Discovery from Main Menu – Dialog Note: In order to properly use “Discovery”, the PC’s IP address must be on the same subnet as the connected IB-E modules. The factory default IP address subnet is 192.168.1.xxx. REV201408-001 ITOH DENKI USA, INC.

  • Page 58: Connected Modules

    To change the IP address subnet of the IB-E modules: Follow steps 1 & 2 from the above section (Connected Modules) Step 3 – Inside the “After Network” section, fill in the appropriate network information, and then click on “Write” ITOH DENKI USA, INC. REV201408-001...

  • Page 59: Information

    The “Jog Control” window controls the motors and outputs independently of the logic. In this manner, the motor drive and auxiliary output circuits can be diagnosed separate from any logic issues. Open the Jog Control from Main Menu – Dialog REV201408-001 ITOH DENKI USA, INC.
  • Page 60 Select the IP address of the IB-E module to jog, and then click “Enable” Select motor direction, Clockwise (CW) or counter-clockwise (CCW), and then click “RUN” Select remote outputs, and then click “ON” Click “Disable” to turn off Jog Control ITOH DENKI USA, INC. REV201408-001...

  • Page 61: Error Information

    Note: In order to properly use “Error Information”, the PC’s IP address must be on the same subnet as the connected IB-E modules. The factory default IP address subnet is 192.168.1.xxx. From the left-hand side, select the IP address of the IB-E module for more detailed error information REV201408-001 ITOH DENKI USA, INC.

  • Page 62: Current Monitor

    Error statuses can be reset for one or both motors per IP address Current Monitor The “Current Monitor” window displays a “live” reading of the current draw for each motor drive circuit. Open the Current Monitor from Main Menu – Dialog ITOH DENKI USA, INC. REV201408-001...
  • Page 63 Motor A is red, and Motor B green. Select which current limit (range) is displayed Select which IB-E (IP address) is monitored Click “Start” to begin current monitoring and “Stop” to end it REV201408-001 ITOH DENKI USA, INC.

  • Page 64: Auto Download

    IB-E must first have its IP address subnet changed using ICE. Open the Auto Download from Main Menu – Dialog Select which IB-E modules (IP addresses) will utilize this feature, and then click “Write” ITOH DENKI USA, INC. REV201408-001...

  • Page 65: Mechanical Test

    The “Firmware Update” window allows the user to update the IB-E firmware, if one is available. There are two separate processors, one for the communication and logic control and another for the motor drive control. Open the Firmware Update from Main Menu – About REV201408-001 ITOH DENKI USA, INC.
  • Page 66 The node IDs (last octet of the IP address) of the connected IB-E modules will be shown in blue. Step 3 – Click on the “-” button to browse to the firmware file, and then click “Update” ITOH DENKI USA, INC. REV201408-001...

  • Page 67: Configuring Ib-E

    Motor Disconnected ..............79 Receive and Transmit Nodes ...........79 Acceleration/Deceleration Tab ............81 Timer Tab ..................82 Counter Tab ...................83 Pulse Counter Tab ................83 Master/Slave ..................84 Property Setting The Property Setting window accesses configuration parameters for the IB-E modules. REV201404-001 ITOH DENKI USA, INC.

  • Page 68: Current Node Properties

    IB-E. The logic must be built/compiled before being downloaded. Read/Write Controls These buttons allow the user to read and write configuration parameters to-and-from the IB-E, as well as downloading logic. The PC’s IP address must be on the same subnet as the modules. ITOH DENKI USA, INC. REV201408-001...
  • Page 69 OK – Maintains the present property fields, and then closes the Property Setting window ALL – Opens a new window to upload properties from all the connected IB-E modules, or to download all the properties and logic to the connected IB-E modules REV201408-001 ITOH DENKI USA, INC.

  • Page 70: Properties Window

    Properties Window The Properties Window provides access to all of the configurable settings available in the IB-E and its logic. It is organized into different tabs. For more information, see the sections for each tab. ITOH DENKI USA, INC. REV201408-001...

  • Page 71: Node Tree

    The Roller Diameter field is a user-defined input. This diameter is in reference to the overall diameter of the motorized roller including any coating (rubber lagging) or cover (urethane sleeve). The unit for this field is millimeters (mm). REV201408-001 ITOH DENKI USA, INC.

  • Page 72: Gear Reduction

    Note: Regardless of the motorized roller, the operating range of the brushless DC driver is 621 to 6000 RPM. If any Roller Speed setting is out of the driver’s operating range, a warning will be indicated. ITOH DENKI USA, INC. REV201408-001...

  • Page 73: Ib-E Series

    IB-E Series Selects which model IB-E is being configured • IB-E01 (or IB-E03B) – 4A current limit, 10-pin motor connector, applicable for FE, FP, and FS family Power Mollers • IB-E02 (or IB-E04F) – 7A current limit, 12-pin motor connector, applicable for FH and KT (KE) family Power Mollers.

  • Page 74: Motor Type

    PM635KT Direction The Roller Direction sets the default turning direction of the motorized roller. The direction is always referenced from the cable-side of the motorized roller. It is also dependent upon the Motor Type parameter. ITOH DENKI USA, INC. REV201408-001...

  • Page 75: Motor Complementary

    The model’s speed code determines the number of stages present within the roller. Speed Codes Gear For PM486FE/FS/FP/FH Stages 5 8 10 15 17 20 30 45 55 60 70 100 140 190 210 255 REV201408-001 ITOH DENKI USA, INC.

  • Page 76: Mechanical Brake

    The effect of the dynamic brake is proportional to the speed of the motor. The faster the motor is spinning, the stronger the braking force of the dynamic brake. ITOH DENKI USA, INC. REV201408-001...

  • Page 77: Motor Port Setting

    The Current Limit selection adjusts the maximum current that can be drawn by the motorized roller. Current draw may be reduced to lower overall power consumption. However, this will also reduce motor performance. It can be adjusted in 0.25A increments from 0.50 to 4.00A. REV201408-001 ITOH DENKI USA, INC.

  • Page 78: Circuit Board Thermal Protection

    • Auto Release – The error resets automatically when the motor or the driver cools to the operating temperature range. • Host Release – After the motor or the driver cools to the operating temperature range, the error can reset by ICE or an EtherNet/IP implicit message. ITOH DENKI USA, INC. REV201408-001...

  • Page 79: Motor Lock

    This area defines the nodes (IP addresses), which will communicate with the current node The following image shows node 101 (last octet) communicating with nodes 100, 103, and 104. For most situations, the IP addresses and their order will be the same for both Receive and Transmit. REV201408-001 ITOH DENKI USA, INC.
  • Page 80 This table of IP addresses defines to which nodes the current node will transmit messages. Simply drag the target IP address from the Node Tree into the connection sequence. Or, fill in the IP address table manually. ITOH DENKI USA, INC. REV201408-001...

  • Page 81: Acceleration/Deceleration Tab

    The Acceleration/Deceleration tab allows access to acceleration and deceleration properties. These properties are set independently for each direction of each motor. Note: Acceleration and Deceleration settings are not in effect when switching between set speeds while the motor is running. REV201408-001 ITOH DENKI USA, INC.

  • Page 82: Timer Tab

    When a timer is used in the logic, the comment/name field will be white. If the timer is not used, then this field will be grey. In either case, the comment/name for the timer will be displayed. ITOH DENKI USA, INC. REV201408-001...

  • Page 83: Counter Tab

    16 counters (0-3 for motor A* and 8-15 for motor B) with a counting range of 0 to 65,535. Pulse counters 4-7 do not work in the IB-E01 When a counter is used in the logic, the comment/name field will be white. If the counter is not used, then this field will be grey.

  • Page 84: Master/Slave

    EtherNet/IP with implicit messaging. If switching back to Master mode, select “Master” from the drop-down list under “Mode Select”, and then click “OK”. Expand the IP address of the Master IB-E and the slave will be shown below it. ITOH DENKI USA, INC. REV201408-001...
  • Page 85 Receive and Transmit tables of the Master IB-E. Note: If all 7 connections are used for slave IB-E modules, then the Master IB-E module will not communicate with any other master IB-E modules. REV201408-001 ITOH DENKI USA, INC.
  • Page 86 For each Slave IB-E, go to the Error/Network tab and assign the Master IB-E module’s IP address as connection 1. The current node properties shown below are for 102. Note: This table does not have to be populated when the IB-E is set as a slave of the “PLC” ITOH DENKI USA, INC. REV201408-001...

  • Page 87: Logic Programming

    Program Display The Program Display will show the ladder diagram editor for the chosen logic. To make the logic visible in the display, expand the logic from the Project Tree and double-click on “Program”. ITOH DENKI USA, INC. REV201404-001...

  • Page 88: Command Input

    Note: Each rung can have a maximum of 8 lines. Each line can fit a maximum of 10 logic elements, including the output element. Command Input The Command Input window is the main tool for configuring the logic elements in the ladder diagram editor. ITOH DENKI USA, INC. REV201408-001...

  • Page 89: Function Select

    The Comment area is a drop-down list for the different ranges of logic elements. When a range of logic elements is selected, the window below displays logic element addresses. These logic elements are the same as the device list. REV201408-001 ITOH DENKI USA, INC.
  • Page 90 If an output address has been used in the program already, it will be preceded by “*”. Note: Although all predefined names can be changed, it is strongly recommended that Input (X) and Output (Y) elements remain unchanged. This makes troubleshooting much easier, since ITOH DENKI USA, INC. REV201408-001...

  • Page 91: Boolean Functions

    “Dx.y”, where “x” is the data register address and “y” is the bit position (0- 7) within that register. For example: D6.0 is the first bit (LSB) for data register 6. SD elements cannot be used. REV201408-001 ITOH DENKI USA, INC.
  • Page 92 When the state of the logic element changes from ON-to-OFF, LDF will be ON for one scan. Data registers cannot be used. Y or M elements that have been assigned, as SETs or RSTs, cannot be used. A build error will result. ITOH DENKI USA, INC. REV201408-001...

  • Page 93: Outputs

    SET – Latch, maintains output The same specifications for OUT apply to SET. Y or M elements that have been assigned as LDPs or LDFs, cannot be used. A build error will result. REV201408-001 ITOH DENKI USA, INC.

  • Page 94: Logic Operations

    INV – Inverts state This logic element is placed between logic elements on the same line. If a state is ON before (left of) INV, it will be OFF after (right of) INV. ITOH DENKI USA, INC. REV201408-001...
  • Page 95 P0 to P255. Any rungs after JMP are ignored, until the rung with LBL in first position. This includes any rungs that follow during the next scan (from beginning). JMP and LBL must be used together. REV201408-001 ITOH DENKI USA, INC.

  • Page 96: Action Functions

    Setting window (refer to Chapter 6 – Timer Tab) § This allows the user to change timer settings without having to change the logic § K255 is the maximum value when using the Property Setting window ITOH DENKI USA, INC. REV201408-001...
  • Page 97 TON – Timer ON delay The output of the timer turns ON when the input to the timer has remained ON for the specified value. This timer resets whenever the input to the timer is OFF. TON timing chart REV201408-001 ITOH DENKI USA, INC.
  • Page 98 ON. Then, the output of the timer remains ON until the input to the timer turns OFF and remains OFF for the specified value. This timer resets whenever the input to the timer turns ON. TOF timing chart ITOH DENKI USA, INC. REV201408-001...

  • Page 99: Counters

    OFF. TP timing chart Counters For all counters: • Argument1 assigns the counter address o Type a “C” element address or use the Comment drop-down list and double-click on the counter address line. REV201408-001 ITOH DENKI USA, INC.
  • Page 100 Each time the counter’s input turns ON, the count increments (+1). The initial count is 0. The output of the counter turns ON when the count matches the specified value. This counter is reset using the RST output element. CTU timing chart ITOH DENKI USA, INC. REV201408-001...

  • Page 101: Pulse Counters

    The Pulse Counters are specialized functions that count motor pulses, signals from the motor’s Hall- effect sensors. One revolution of the motor (not tube) is equivalent to 12 pulses. When the input to the Pulse Counter is ON, the motor pulses are counted. REV201408-001 ITOH DENKI USA, INC.
  • Page 102 The output of the pulse counter turns ON, when the count matches the specified value. Motor A uses Pulse Counters 0-3* Pulse Counters 4-7 do not work in the IB-E01 Motor B uses Pulse Counters 8-15. This counter is reset using the RST output element.

  • Page 103: Data Handling

    â â â â â â â â â â â â â â â â Connection D285 D300 D286 D287 D288 D289 D290 D291 D292 D293 D294 D295 D296 D297 D298 D299 (MSB) (LSB) REV201408-001 ITOH DENKI USA, INC.
  • Page 104 â â â â â â â â â â â â â â â â D760 D775 D761 D762 D763 D764 D765 D766 D767 D768 D769 D770 D771 D772 D773 D774 Connection (MSB) (LSB) ITOH DENKI USA, INC. REV201408-001...

  • Page 105: Move Functions

    Argument2 – Data destination (D0 to D94) Note: A constant (K0 to k255) can be used as source data when moving to a single data register (1 Byte). Otherwise, data registers must be moved to other data registers. REV201408-001 ITOH DENKI USA, INC.
  • Page 106 à Complete D0 D1 3 – 3 data registers each Ex. D0 to D2 moved to D5 to D7, respectively Argument1 Argument2 à D0 D1 D2 Move D0 D1 D2 à Complete D0 D1 D2 ITOH DENKI USA, INC. REV201408-001...
  • Page 107 Note: A constant (K0 to K255) can also be used as source data. A constant (K1 to K95) must be used for Argument3. D95 and above cannot be filled. Ex. D0 moved to D5 to D7 (3 Bytes) Argument1 Argument2 à Move à Complete REV201408-001 ITOH DENKI USA, INC.

  • Page 108: Compare Functions

    GT (>) – Argument1 is greater than Argument2 LE (<=) – Argument1 is less than or equal to Argument2 LT (<) – Argument1 is less than Argument2 NE (!=) – Argument1 is not equal to Argument2 ITOH DENKI USA, INC. REV201408-001...
  • Page 109 Argument1 Argument2 < D0 D1 D2 D95 D96 D97 4 – 4 data register each Ex. D0 to D3 compared to D95 to D98 Argument1 Argument2 < D0 D1 D2 D3 D95 D96 D97 D98 REV201408-001 ITOH DENKI USA, INC.

  • Page 110: Motor Positioning

    (K0) is the position of the roller when the IB-E powers ON. Minimum K value: -32,768 Maximum K value: 32,767 To reset the zero or starting point, use RZP Does not work on Motor A in the IB-E01 K0 (Power-ON Position) Argument2 K-32768 K32767 ITOH DENKI USA, INC.
  • Page 111 MRI – Motor Run Increment This function is similar to MRA, except that whenever the command is active, it always starts at zero. The pulses/position are always counted from the current position. K0 (Current Position) Argument2 K-32768 K32767 REV201408-001 ITOH DENKI USA, INC.
  • Page 112 Ex. Motor A runs for -100 (CCW) pulses then stops. Due to inertia, the motor’s actual pulse position is -108. When another MRIC function is activated for +100 (CW) pulses, motor A will run for +108 ITOH DENKI USA, INC. REV201408-001...

  • Page 113: Build

    If a build is unsuccessful, an error will result and be displayed in a window. By double-clicking on the error, the error selected will then be displayed in the Program Display and highlighted in red. Successful Build Unsuccessful Build Error in Program Display REV201408-001 ITOH DENKI USA, INC.

  • Page 114: Troubleshooting

    Alarm signal is active connection * “Automatic” reset from a motor stalled error requires the motorized roller to be turned by hand (manually). Error Reset Refer to Chapter 5 – Error Information to reset error statuses using ICE. ITOH DENKI USA, INC. REV201404-001...

  • Page 115: Physical Behavior

    There is no response to the remote (auxiliary) input. • Make sure the input (device) and common are wired correctly (refer to Chapter 1 – Hardware connections and Chapter 2 – General Wiring and Precautions) REV201408-001 ITOH DENKI USA, INC.

  • Page 116: Software Issues

    • Check the PC’s IP address (refer to Chapter 6 – Property Setting) • Check the PC’s firewall settings (refer to Chapter 4 – Windows Firewall) • Make sure the IB-E has had enough time to reboot between consecutive writes/downloads. ITOH DENKI USA, INC. REV201408-001...

  • Page 117: Module Reset

    2. Power ON the IB-E and wait for the central LED indicators to light up. 3. Power OFF the IB-E and set the rotary switches and the DIP switches to the previous (or other operational) settings. 4. Power ON the IB and use as normal. REV201408-001 ITOH DENKI USA, INC.

  • Page 118: Plc Connection

    There are two methods to connect an IB-E to a Rockwell Automation EtherNet/IP processor (ControlLogix, CompactLogix, and SoftLogix) via implicit messaging: Add-On-Profile (Easiest) for IB-E01 and IB-E03 (compatible) The Add-On-Profile (AOP) is an installable feature to the Logix 5000 platform (RSLogix 5000/Studio 5000 Logix Designer).

  • Page 119: Generic Ethernet Module

    The IB-E can also be added to the PLC as a generic Ethernet module. In this case, the IB-E must be configured via ICE. The pre-named tags for input, output, and configuration are not available. Therefore, these data points must be user-named. REV201408-001 ITOH DENKI USA, INC.

  • Page 120: Input Data

    Remote Input 2 I.Data[7].2 Remote Input 3 I.Data[7].3 ~ I.Data[7].7 Reserved I.Data[8] ~ I.Data[23] IB-E Data (16 Bytes) I.Data[24] ~ I.Data[27] Lifetime for Motor A I.Data[28] ~ I.Data[31] Lifetime for Motor B I.Data[32] ~ I.Data[63] Reserved ITOH DENKI USA, INC. REV201408-001...

  • Page 121: Output Data

    Basic connection parameters are the same as the generic Ethernet module shown previously. An electronic data sheet (EDS) may facilitate connection settings between the PLC and the IB-E. The EDS is available from Itoh Denki: http://itohdenki.com/products/networked-cards/ibe-01 Input and output data is the same as the generic Ethernet module shown previously.

This manual is also suitable for:

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