FENDT 1149MT Workshop Service Manual
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FENDT 1149MT Workshop Service Manual

FENDT 1149MT Workshop Service Manual

Rubber track tractor
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Workshop Service Manual
Rubber Track Tractor
1149MT
1154MT
1159MT
1165MT
North America
October 2018
4205 River Green Parkway, Duluth GA 30096 USA
79037288C
FENDT is a worldwide brand of AGCO
EME
© AGCO 2018
English

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  • Page 1 Workshop Service Manual Rubber Track Tractor 1149MT 1154MT 1159MT 1165MT North America October 2018 4205 River Green Parkway, Duluth GA 30096 USA 79037288C FENDT is a worldwide brand of AGCO © AGCO 2018 English...
  • Page 2 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
  • Page 3 TABLE OF CONTENT General Engine, fuel, and exhaust system Steering system Drivetrain system Brake system Compressed air system Hydraulic system Electrical system Air conditioning and heating system Chassis Track belt system Implement drive system Implement lift system Attachments Diagrams Special tools Index Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Table of contents 1 General ........... . . 1-3 Safety information 1.1.1 A word to the technician .
  • Page 5 Table of contents 1.9.1 Constant torque hose clamps ......... 1-30 1.9.2 Inch fasteners .

  • Page 6: Safety Information

    1. General 1.1 Safety information GUID-3C35D58D-1F5D-4B85-A915-C7BB48F47262 [V1] 1.1.1 A word to the technician Read and understand the safety section in this service manual before operating or servicing the machine. Read and understand the safety sections in the manuals for all attachments before operating or servicing attachments.

  • Page 7: Service Manual

    1. General GUID-96F0DBC2-FDAB-4BE2-A442-8D57B94A81B4 [V1] 1.1.2 Service manual WARNING: Some pictures in the manual show the shields removed to permit a clearer view. Never operate the machine with any shields removed. This service manual has been prepared with the latest service information available at publication. Read and understand the service manual carefully before doing any service on the machine.

  • Page 8: Safety Signs

    1. General IMPORTANT: Identifies special instructions or procedures which, if not followed, can cause damage to the machine, the process, or the area around the machine. NOTE: Information to make procedures easier. GUID-2FB17168-6A01-47C5-B298-234AF171520B [V6] 1.1.6 Safety signs WARNING: Do not remove the safety signs. Replace safety signs that you cannot read, are damaged, or are missing.

  • Page 9: General Hazard Information

    1. General GUID-45723AC0-5E25-4FA2-BB74-FF22568B117F [V3] 1.1.8 General hazard information CAUTION: Carefully read the operator's manual before operating the machine. See all instructions and safety rules when operating or doing maintenance. GUID-FE6A41D4-536F-4C0D-BE60-FA0CCDEEB171-high.jpg [High] Fig. 4 Do not start the engine until the area is free of personnel.

  • Page 10: Pressurized Air

    1. General • Transmission control lever is in the park position. • The engine is stopped. • The engine start switch is turned off and the switch key is removed. • The machine has cooled down. Any additional precautions must be observed based on the conditions and environment where the machine is being used.

  • Page 11: Before You Start The Engine

    1. General GUID-344A454E-7D26-49D5-9AB4-3FEEFA88AFD5 [V3] 1.1.13 Before you start the engine Start the engine only from the operator compartment. Never short across the starter terminals or batteries. Shorting can damage electrical system or cause unexpected machine movement. Adjust the seat so full pedal travel can be achieved with operator's back against seat back.

  • Page 12: Park The Machine

    1. General Only operate the machine while in the operator's seat. Securely fasten the seat belt while operating the machine. Only operate the controls while the engine is operating. Check for the correct operation of all the controls and the protective devices. As a warning honk the horn twice to alert others in the area to prevent personal injury because of machine movement.

  • Page 13: Cut And Crush Prevention

    1. General GUID-C5B3B243-B184-48C6-9CF2-F4FF44F55F30 [V4] 1.1.19 Cut and crush prevention Support the equipment correctly when performing work below the equipment. Do not rely on the hydraulic cylinders to hold up the equipment. An implement can fall if a control lever is moved or if a hydraulic line breaks.

  • Page 14: Burn Prevention

    1. General GUID-1527F9B5-890D-4E6F-AA25-C4A364C27BA9 [V2] 1.1.21 Burn prevention Do not touch any part of an operating engine. Other components such as the transmission, the axles and the oil reservoir can also be hot. Let the engine cool before performing any maintenance on the engine.

  • Page 15: Fluid Penetration

    1. General DANGER: Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes. This can cause serious personal injury, blindness, or death. GUID-E76BB0CD-67F0-40CD-A4CC-D6B27E9CDCCE [V2] 1.1.25 Fluid penetration Always use a board or cardboard when checking for a leak. Leaking fluid under pressure can penetrate the body tissue.

  • Page 16: Exhaust Fumes

    1. General Wash hands after touching batteries and connectors. WARNING: WARNING: Batteries contain electrolyte which is an acid that can cause personal injury. Do not let the electrolyte contact the skin or eyes. Always wear protective glasses for servicing batteries. GUID-6942F6BB-021E-47D8-8B36-8FB6CB6088DB-high.jpg [High] Fig.

  • Page 17: Noise Prevention

    1. General GUID-99732186-65C2-4EC3-8EDB-760F7ABE29B7 [V1] 1.1.28 Noise prevention Wear proper hearing protective devices such as earmuffs or earplugs to prevent loss of hearing due to high noise levels. GUID-48B1B90D-20EB-42DB-A016-3CA0AB8AC168-high.jpg [High] Fig. 15 GUID-43C214E0-CE68-4B1B-9480-B36317FC1602 [V3] 1.1.29 Fire and explosion prevention Use caution when refueling a machine. Do not smoke while refueling and do not refuel near open flames or sparks.

  • Page 18: Fire Extinguisher

    1. General explosive. Repair such components in a well ventilated area away from open flames or sparks. Inspect all lines and hoses for wear or for deterioration and replace if necessary. Route hoses correctly. Lines and hoses must have sufficient support and secure clamps. Tighten all connections to recommended torque.

  • Page 19: Machine Identification Information

    1. General GUID-F11D3757-D4E3-4261-8A68-F7D2AB99D696 [V3] 1.2 Machine identification information For reference, record identification numbers in spaces provided in the table below. TREJA0110030501 GUID-44314E1D-D19D-4AD1-89C6-9179CE11A950-high.eps [High] Fig. 17 Machine identification Callout Description Serial Number Emissions Control Information Machine PIN Plate Engine Serial Number Cab Serial number Operator Seat Serial Number Right Track Belt Number...

  • Page 20: Serial Number Definition

    NOTE: For serial number breaks in this manual, only the information from the model year code and following will be given. World Manufacturers Code definitions Code Definition AGCO Corporation AGCO Int'l GmbH Brand Code definitions Code Definition Fendt Model Rubber Track Tractor 1-17 79037288C...
  • Page 21 1. General 0938 0940 1149 0943 1154 1159 1165 Model Year Code definition Code Definition Code Definition 2018 2025 2019 2026 2020 2027 2021 2028 2022 2029 2023 2030 2024 2031 Location Built Code definitions Code Definition Jackson Compliance Region Code definitions Code Definition Asia Pacific Africa (APA)

  • Page 22: Proper Disposal Of Waste

    1. General GUID-D27C9EFF-D3E3-4F5E-93ED-A6E5560C23DF [V3] 1.4 Proper disposal of waste Improper disposal of waste can pollute the environment and ecology. A few examples of potentially harmful equipment waste can include, but not limited to, items such as oil, fuel, coolant, brake fluid, filters, battery chemicals, tires, etc.

  • Page 23: Lubricant Viscosities And Refill Capacities

    1. General 1.5 Lubricant viscosities and refill capacities GUID-E8D816FA-6438-4587-B33A-299C7258D0EB [V1] 1.5.1 Lubricant viscosities for ambient temperatures Proper oil viscosity grade is determined by the minimum outside temperature while the machine is started and while operated. To determine the proper oil viscosity grade, refer to the minimum column in the following table. This information reflects the coldest ambient temperature condition for starting and for operating a cold machine.
  • Page 24 1. General Approximate refill capacities Compartment or system Liter (gal) 50/50 Water and Ethylene/propylene- 66.3 liter (17 .5 gal) Engine coolant system glycol without stop leak additive, ASTM D 3306 - See Engine operation and maintenance manual Meets EN590-2009 or ASTM D975 Diesel fuel Grade No.

  • Page 25: Service Intervals

    1. General GUID-EA0FBA0F-7172-4901-9612-36F8DE6176FA [V4] 1.6 Service intervals IMPORTANT: Always stop the engine before starting service work When required: • Cab recirculation filter - clean/inspect/replace • Cab air filter - clean/replace • Check the HVAC drain lines and clean as needed •...
  • Page 26 1. General Every 10 Every 50 Every 250 Every 400 Every Other Service Item hour or hour hour hour 1000 hour daily Every Replace the hydraulic / power 1500 train oil and filters hours Get a sample of the engine oil for analysis Clean or replace the hydraulic system breather...

  • Page 27: Maintenance Chart

    1. General GUID-9B6C2C63-CEC5-4BA8-A507-2F53810BB387 [V8] 1.6.2 Maintenance chart Maintenance work Service interval / running hours 4500 Check the engine oil level Check the coolant level Check for oil, fuel or coolant leakages Clean the cooling system (from outside) Check the condition of the belt Change the engine oil and the oil filter Change the fuel filters Do a check for a possible engine software update...

  • Page 28: Maintenance Access

    1. General 1.7 Maintenance access GUID-463B5CEE-5B5C-4A35-8578-7BA87EB850A6 [V5] 1.7.1 Remove the guards IMPORTANT: To remove the side and bottom guards, move the machine to a smooth horizontal location. Lower all implements to the ground and lower the 3-point linkage to the ground. Make sure that the transmission control lever is in the park position.

  • Page 29: Install The Guards

    1. General GUID-B797DEF7-2CB0-4E59-B6B1-3346DE3B7321 [V1] 1.7.2 Install the guards IMPORTANT: To install the side and bottom guards, move the machine to a smooth horizontal location. Lower all implements to the ground and lower the 3-point linkage to the ground. Make sure that the transmission control lever is in the park position.

  • Page 30: Install The Engine Fan Guards

    1. General To remove the bolts attaching the left-hand side engine screen, (1) turn the bolts counterclockwise. GUID-8F21148C-222C-4176-9FEA-FCD1E3B738E8-high.jpg [High] Fig. 25 To remove the bolts attaching the right-hand side engine screen, (1) turn the bolts counterclockwise. TREJA0110033701 GUID-04BA3FC5-AE22-48C7-8063-8A7E16C3D4FD-high.eps [High] Fig. 26 GUID-DDBC6767-F32B-4E92-9BD7-7A81EFEC1DFB [V1] 1.7.4 Install the engine fan guards NOTE: When the words right and left are used, it is to refer to the direction the operator points.
  • Page 31 1. General To install the bolts to attach the right side engine screen, (1) turn the bolts clockwise. TREJA0110033701 GUID-04BA3FC5-AE22-48C7-8063-8A7E16C3D4FD-high.eps [High] Fig. 28 1-28 Rubber Track Tractor 79037288C...

  • Page 32: Engine Specifications

    1. General GUID-A4078C5E-9CE3-45E2-855F-F04B048159A1 [V2] 1.8 Engine specifications 1149MT 1154MT 1159MT 1165MT AP168-4, aftertreatment system, wastegate turbo, air to air intercooled, 12 cylinders, twin series turbo chargers 336 kW (450 hp) 365 kW (490 hp) 403 kW (540 hp) 440 kW (590 hp)

  • Page 33: Torque Specifications

    1. General GUID-0BAF2E7B-A615-4A36-871A-E23E5E1880B6 [V1] 1.9 Torque specifications WARNING: Mismatched or incorrect fasteners can cause damage or malfunction, or personal injury. Take care to avoid mixing metric dimensioned fasteners and inch dimensioned fasteners. Exceptions to these torques are in the service manual, if necessary. Before installation of any hardware, make sure the components are in near new condition.
  • Page 34 1. General Standard High Thread Size Pound Feet Newton Pound Feet Newton Pound Feet Newton lbf ft Meters Nm lbf ft Meters Nm lbf ft Meters Nm 1 1/8 - 7 860 to 1060 1150 to 1450 965 to 1175 1300 to 1600 465 to 565 610 to 790 1 1/4 - 7...
  • Page 35 1. General GUID-03108AC9-D116-472B-8878-816A93A7CD2D-high.jpg [High] Fig. 31 Straight thread fittings The straight thread hydraulic fittings require accurate tightening. Overtightening of the hydraulic fittings will damage the sealing surfaces and will require the replacement of the damaged parts. Correct initial tightening depends on the mating parts to be connected. Continue as follows: An adapter fitting (37°...

  • Page 36: Metric Fasteners

    1. General DASH SIZE TUBE O. D. (REF) TORQUE MAX lbf in lbf ft 3600 2 1/2 4800 6000 O-ring face seal (ORFS) fittings ORFS Connectors, ORFS Hose Couplings, ORFS Plugs, and ORFS Tube Assembly Nut Torques Ref Nominal Tube OD Standard Torque High Pressure Drive Torque Dynamic...
  • Page 37 1. General Standard taperlock studs Thread Size Pound Feet lbf ft Newton Meters Nm 1200 Metric bolt and cap screws GUID-7AF08829-E556-40A7-B8C7-61E951B65C34-high.jpg [High] Fig. 32 1-34 Rubber Track Tractor 79037288C...

  • Page 38: Dimensions

    1. General GUID-83A07056-4665-4CD7-B4E6-E049061B23CE [V1] 1.10 Dimensions GUID-A0D93FE4-AFD0-4647-B7D5-FCE075458E12-high.jpg [High] Fig. 33 General dimensions for a standard gauge machine with 63.5 cm (25 in) belts and 1930 gauge spacing 460 mm (18.11 in) 500.0 mm (19.68 in) 535.0 mm (21 in) 68.5 mm (2.70 in) 583.0 mm (23 in) 1253.0 mm (49 in) 1290.0 mm (51 in)
  • Page 39 1. General GUID-9432B7A8-1C64-44D7-8BEF-9CA6C2371F98 [V2] 1.10.1 Dimensions GUID-B37B7716-B8D9-43C6-AD5F-2A88A7CD0787-high.jpg [High] Fig. 34 Rear view dimensions 3325.0 mm (130.9 in) 2985.0 mm (118 in) 2210.0 mm (87 in) 3579.0 mm (141 in) 1376.0 mm (54 in) 1-36 Rubber Track Tractor 79037288C...

  • Page 40: Shipping Weights

    1. General GUID-1AEF2D58-E2BD-4FFD-B3E3-6B6557F151F0 [V2] 1.11 Shipping weights Narrow gauge weight Shipping Operating Standard 19 130 kg (42 174 lb) 19 481 kg (42 949 lb) With front counter weight bracket 19 612 kg (43 236 lb) 19 963 kg (44 011 lb) With (20) front counterweights 20 532 kg (45 266 lb) 20 883 kg (46 040 lb)

  • Page 41: Machine Specifications

    1. General GUID-4CE3F144-7BA0-4418-ABD3-B3D73A001857 [V5] 1.12 Machine specifications 16 forward gears, four reverse gears, Transmission Three methods of shifting Electronically controlled direct drive power shift transmission Four batteries - 12 volt maintenance free - Electrical system 1000 cold starting amperes each Type - 12 volt Alternator - 150 Amps each (quantity two) Standard lighting package: Four headlamps...
  • Page 42 1. General Two mounting locations let the chemical tanks be mounted to the outside of the undercarriage. See your dealer for more information about mounting the chemical tanks. Closed center Hydraulic System Load sensing Pressure and flow compensating pump Two pump options: 219.6 l/min and 321.8 Variable displacement axial piston pumps for the l/min implement hydraulic system...

  • Page 43: Debris Deflectors

    1. General Drawbar can be permitted to swing or drawbar can be secured. An optional controlled drawbar can be used on a wide swinging drawbar. Drawbar is controlled by two hydraulic cylinders, located under the differential case. Machines not equipped with a 3-point linkage can be equipped with a wide swinging drawbar. GUID-D62705AD-7FFB-42D9-9119-7DBFBB6DE917 [V1] 1.12.1 Debris deflectors NOTE:...
  • Page 44 1. General • Wide setting (3) • 2590.8 mm (102 in) and greater gauge setting. • Compatible with all midwheels at the wide setting as long as the part, plate-wear, plastic is shifted down. • Suggested use: All track widths with wide midwheels and within gauge requirements.
  • Page 45 1. General 1-42 Rubber Track Tractor 79037288C...
  • Page 46 Table of contents 2 Engine, fuel, and exhaust system Engine maintenance ........... . 2-7 2.1.1 Replace the engine air filter .
  • Page 47 Table of contents 2.5.6 Install the secondary fuel filter ........2-187 2.5.7 Remove the fuel filter water separator on machines not equipped with DEF .
  • Page 48 Table of contents 2.11.11.2 Interstage charge air cooling ....... . 2-285 2.11.11.3 Throttle valve .
  • Page 49 Table of contents 2.17 .3 Do a check for the cylinder block ........2-344 2.17 .4 Replace the camshaft bushing .
  • Page 50 Table of contents 2.26.1 Do a check for the oil pressure regulating valve ......2-388 2.26.2 Removing the oil pump .
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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