FENDT 900 Vario S4 Series Workshop Service Manual
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FENDT 900 Vario S4 Series Workshop Service Manual

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Workshop Service Manual
FENDT 900 Vario S4
FENDT 927 Vario S4
950 .. 1001-
FENDT 930 Vario S4
951 .. 1001-
FENDT 933 Vario S4
952 .. 1001-
FENDT 936 Vario S4
953 .. 1001-
FENDT 939 Vario S4
954 .. 1001-
November 2017
Marktoberdorf
X990.005.531.013
AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616
Marktoberdorf
5201
FENDT is a worldwide brand of AGCO
EAME
© AGCO 2017
English

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  • Page 1 952 .. 1001- FENDT 936 Vario S4 953 .. 1001- FENDT 939 Vario S4 954 .. 1001- November 2017 Marktoberdorf X990.005.531.013 AGCO GmbH - Johann-Georg-Fendt-Str. 4 - D-87616 Marktoberdorf 5201 FENDT is a worldwide brand of AGCO EAME © AGCO 2017 English...
  • Page 2 This document is valid from the chassis number noted. The last valid chassis number could not be determined at the time of creation. Use AGCONET or contact FENDT technical service to make sure whether a current wiring diagram set is available with an updated chassis number range.
  • Page 3 ............1-5 1.1.1 Assignment table FENDT T types to the EU Type Approval Number ... . 1-5 1.1.2 Notes on documentation .
  • Page 4 1.8.3.11 Calibration 9001 front EPC - depth control ..... 1-351 1.8.3.12 Calibration 9002 front EPC - position control ....1-354 FENDT 900 Vario S4 X990.005.531.013...
  • Page 5 ............3-190 FENDT 900 Vario S4 X990.005.531.013...
  • Page 6 6.1.1 Transmission function diagram ........6-3 6.1.2 Position of transmission components (FENDT 900 Vario S4) ....6-9 6.1.3 ML260 transmission pressure measurement (fax template) .
  • Page 7 8.1.4 External load sensing pressure rise (Power Beyond) ..... . 8-26 8.1.5 Removing rear hydraulic quick-release coupler ......8-27 FENDT 900 Vario S4 X990.005.531.013...
  • Page 8 9.3.32 A134 - exhaust gas recirculation ECU ....... 9-201 FENDT 900 Vario S4 X990.005.531.013...
  • Page 9 9.6 Measure and test - E components ....... . . 9-307 FENDT 900 Vario S4 X990.005.531.013...
  • Page 10 9.12.9 X400 ISO BUS PCB (implement socket) ......9-379 FENDT 900 Vario S4 X990.005.531.013...
  • Page 11 10.3.3 Super Comfort - controls ........10-78 FENDT 900 Vario S4...
  • Page 12 13.1.2.1 Overview of parts kit ........13-10 FENDT 900 Vario S4...
  • Page 13 13.2.1 Special tools ..........13-103 FENDT 900 Vario S4...
  • Page 14 Table of contents FENDT 900 Vario S4 X990.005.531.013...
  • Page 15 ..............1-5 1.1.1 Assignment table FENDT T types to the EU Type Approval Number ....1-5 1.1.2 Notes on documentation .
  • Page 16 1.8.3.11 Calibration 9001 front EPC - depth control ......1-351 1.8.3.12 Calibration 9002 front EPC - position control ......1-354 FENDT 900 Vario S4 X990.005.531.013...
  • Page 17 1.9.24 Heater valve calibration fault code ........1-372 FENDT 900 Vario S4...
  • Page 18 Table of contents FENDT 900 Vario S4 X990.005.531.013...
  • Page 19 1. 00-000 Entire vehicle system 1.1 General GUID-2D59C426-3B70-4D1B-A04F-E87356E798D1 [V2] 1.1.1 Assignment table FENDT T types to the EU Type Approval Number The EU type approval number consists of the lower case letter "e" followed by the code letter or number of the member state granting the EU type approval.
  • Page 20 Special tools must only be used where absolutely necessary. The tools are displayed where they need to be used in each case. The machine must be maintained according to its proper use. Always replace parts with genuine FENDT spare parts! When ordering parts, please provide the chassis number as per the most up-to-date spare parts documentation.
  • Page 21 In addition to the illustrated support points, support stands can also be placed under the rear axle trumpet housings. Marking on tractor Some of these suitable support points are marked on the tractor and are also indicated by this decal at the cab entrance. GUID-8700BCE9-D5DE-4176-804C-C805BF5E8B98-high.eps [High] Fig. 3 FENDT 900 Vario S4 X990.005.531.013...
  • Page 22 1. 00-000 Entire vehicle system 1.2 Safety instructions GUID-22348C51-C331-4741-A525-041058EC99A5 [V2] 1.2.1 Importance of and position of the safety decals The position and importance of the safety decals on the vehicle are explained below. FENDT 900 Vario S4 X990.005.531.013...
  • Page 23 This can cause serious injury and even death. Make sure that, during travel, all vehicle passengers are properly strapped in at all times. FENDT 900 Vario S4 X990.005.531.013...
  • Page 24 Apply the parking brake before leaving the vehicle and remove the ignition key. 1-10 FENDT 900 Vario S4 X990.005.531.013...
  • Page 25 Maintain an adequate distance from hot components. If work has to be performed on these components, allow them to cool down first. Wear safety gloves if necessary. FENDT 900 Vario S4 1-11 X990.005.531.013...
  • Page 26 Wear personal protective equipment when working on the hydraulic system. If you are hit by a high-pressure jet, immediately seek medical advice. The entry point may be hardly visible or not visible at all. 1-12 FENDT 900 Vario S4 X990.005.531.013...
  • Page 27 Lage: Right and left at radiator 743.500.410.050 DANGER: Danger of body parts being crushed or pulled into the machine! Switch the engine off and remove the ignition key before maintenance and repair work FENDT 900 Vario S4 1-13 X990.005.531.013...
  • Page 28 Position: Cover of PTO stub 743.500.410.110 DANGER: Danger of slipping and of serious injury. Do not use the PTO cover or rear linkage components as a step. 1-14 FENDT 900 Vario S4 X990.005.531.013...
  • Page 29 Lage: Left/right side of front axle suspension cylinder 743.500.410.040 DANGER: Danger of body parts being crushed. Switch the engine off and remove the ignition key before maintenance and repair work. Lage: Left / right rear left mudguard, rear 954.810.090.030 FENDT 900 Vario S4 1-15 X990.005.531.013...
  • Page 30 530.811.090.040 NOTE: Emergency exit from the cab when the cab door will not open If the cab door will not open, use the roof hatch or the rear window as an emergency exit. 1-16 FENDT 900 Vario S4 X990.005.531.013...
  • Page 31 The Operator's Manual contains all important information. Lage: Front of vehicle, on air-conditioning condenser 650.503.410.360 NOTE: System contains the prescribed air conditioning medium R134a Use only the legally prescribed air conditioning medium R134a (1,1,1,2-Tetrafluorethane). FENDT 900 Vario S4 1-17 X990.005.531.013...
  • Page 32 The Operator's Manual contains all important infor‐ mation. Lage: Rear of vehicle, left-hand side of ball holder 743.500.410.130 NOTE: Refer to the Operator's Manual when mounting implements on the rear power lift. 1-18 FENDT 900 Vario S4 X990.005.531.013...
  • Page 33 Front lubrication points, see maintenance instruc‐ tions Position: On the right at the back on inside of mudguard 954.500.410.030 Rear lubrication points, see maintenance instruc‐ tions Position: Left entrance step 954.810.090.040 Jack points, see maintenance instructions FENDT 900 Vario S4 1-19 X990.005.531.013...
  • Page 34 • Front axle suspension pressure lines between the central control block (ZSB) and the suspension cylinders • Cased ASPL, ASPR and ZSP pressure accumulators are under 200 bar pressure, even with engine OFF and the suspension is lowered (= locked). 1-20 FENDT 900 Vario S4 X990.005.531.013...
  • Page 35 Wear personal protective equipment when working on the hydraulic system. If you are hit by a high-pressure jet, immediately seek medical advice. The entry point may be hardly visible or not visible at all. FENDT 900 Vario S4 1-21 X990.005.531.013...
  • Page 36 GUID-3B651D2D-1657-4080-B56C-0E9A072F3B13 [V1] 1.2.4 Work on front/rear loader • Pressure lines on front/rear loader • Pressure accumulator DSP1, DSP2, DSP3 may still be under pressure even when the engine is switched off! 1-22 FENDT 900 Vario S4 X990.005.531.013...
  • Page 37 • Following installation and repairs, operate the tractor for a short time, then retighten all nuts and bolts and check them regularly. • Readjust eccentric bolts for front loader attachment when needed. FENDT 900 Vario S4 1-23 X990.005.531.013...
  • Page 38 Wear personal protective equipment when working on the fuel system. If you are hit by a high-pressure jet, immediately seek medical advice. The entry point may be barely visible or not visible at all. 1-24 FENDT 900 Vario S4 X990.005.531.013...
  • Page 39 This can cause scalding. Always wear personal protective equipment when handling coolant. Only open the coolant expansion tank when the coolant is at a temperature below 50 °C. FENDT 900 Vario S4 1-25 X990.005.531.013...
  • Page 40 Before starting the engine, ensure that the surrounding area is adequately ventilated. If starting the engine in enclosed spaces, the extraction system must be connected and operational. 1-26 FENDT 900 Vario S4 X990.005.531.013...
  • Page 41 If the permissible torque is exceeded due to the nature of the operation (see manufacturer's instructions), use a PTO shaft with overload coupling. When operating with overrunning equipment, the PTO shaft must be free-wheeling. FENDT 900 Vario S4 1-27 X990.005.531.013...
  • Page 42 If not otherwise specified, tightening torques can be calculated based on their friction coefficient using the table below. NOTE: Locking screws with retaining ridges on the screw head contact surface have a greater friction coefficient. 1-28 FENDT 900 Vario S4 X990.005.531.013...
  • Page 43 372.8 M18x1,5 296.8 27.5 318.8 32.5 451.3 539.5 M20x1,5 377.7 38.5 451.3 627.8 755.4 M22x1,5 510.1 598.4 843.7 1030 M24x2 637.6 765.2 1079.1 1275.3 M27x2 951.6 1128.1 1569.6 1912.9 M30x2 1324.4 1569.6 2207.2 2648.7 FENDT 900 Vario S4 1-29 X990.005.531.013...
  • Page 44 • Applies to steel cap screws with phosphated surface protection and oiled or electrogalvanized. • Thread and contact surfaces under head must be lubricated with engine oil before mounting. • Mounting tolerance of +10% of the table values 1-30 FENDT 900 Vario S4 X990.005.531.013...
  • Page 45 • Applies to banjo bolts in accordance with MMN 223 and N 15011 with sealing by seal ring DIN 7603Cu. • Applies to steel banjo bolts with phosphated surface protection and oiled or electrogalvanized and made of copper-aluminum alloys. FENDT 900 Vario S4 1-31 X990.005.531.013...
  • Page 46 31 mm 4 Nm +0.5 Nm X457.824.800.000 34 mm 4 Nm +0.5 Nm X457.830.700.000 60 mm 1 Nm +0.5 Nm X457.831.700.000 62 mm 1 Nm +0.5 Nm X457.835.100.000 80 mm 4 Nm +0.5 Nm 1-32 FENDT 900 Vario S4 X990.005.531.013...
  • Page 47 60 mm–80 mm 5 Nm +0.5 Nm X458.655.700.000 60 mm–80 mm 3 Nm +0.5 Nm H530.200.191.200 83 mm–105 mm 10.2 Nm Profile clamps Spare part number Nominal diameter Maximum tightening torque G530.200.192.010 76 mm 7 Nm FENDT 900 Vario S4 1-33 X990.005.531.013...
  • Page 48 Use biodegradable hydraulic oil of type HEES with a rapeseed oil and synthetic base of viscosity ISO VG 32 or ISO VG 46. NOTE: Polyglycol-based synthetic oils cannot be used. Instructions for use Biodegradable hydraulic oil is suitable for winter temperatures down to approx. -15 °C. 1-34 FENDT 900 Vario S4 X990.005.531.013...
  • Page 49 Biodegradable hydraulic oil is more easily biodegradable and has less of an effect on the ground and groundwater in the event of accidental spills. IMPORTANT: In spite of the high environmental compatibility of biodegradable hydraulic oil, accidental spills must always be reported. FENDT 900 Vario S4 1-35 X990.005.531.013...
  • Page 50 1. 00-000 Entire vehicle system 1.5 Technical specification GUID-DD24427C-4E4C-49F6-ACE8-C8AEE54301F2 [V1] 1.5.1 Technical specification: Dimensions and weights GUID-6D07BFFB-7FD0-4E86-A62A-AABE7EF10E3F-high.jpg [High] Fig. 11 FENDT 900 Vario SCF+SCR+AGRex (Tier 4) Technical specification: Dimensions and weights Tractor type 927 Vario S4 930 Vario S4 933 Vario S4...
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