Battery Description - C&D Technologies TEL Series Installation And Operating Procedures

General:
The purpose of this manual is to inform installers how to receive, install and maintain C&D Technologies front
access batteries.

Battery Description:

The Valve Regulated Lead Acid (VRLA) battery is a minimal maintenance system utilizing an oxygen
recombination cycle to minimize gassing and eliminate electrolyte maintenance. The dilute sulfuric acid
electrolyte is immobilized by absorbent glass mat (AGM) separators. Each of the 2 VDC cells (6 cells per
unit) in each unit has a unique self-resealing one way valve to relieve any excess pressure generated
during overcharging conditions. Four six cell units in series make up a 24 cell 48VDC battery, two six cell
units in series for a 12 cell 24VDC applications.
Table 1 - Installation Tools (minimum) required to be supplied by Installer
Safety Glasses for each installer
Insulated gloves (1 pair for each installer)
Digital Voltmeter
Terminal Prep Supplies (water, baking soda, cloth rag, brass bristle brush or scotch brite type pad, NO-OX-ID terminal
grease)
Insulated Inch Pound Torque Wrench (up to 160 in lb)
Insulated 7/16" socket wrench for TEL12-105FS, TEL12-160F, TEL12-160FW, TEL12-180F &
TEL12-210Fa models
Insulated 10mm socket wrench for TEL12-115FN/FNG & TEL12-145FW models
Insulated 13mm socket wrench for TEL12-105FNSG/FNS,TEL12-155F/FG, TEL12-170F/FG,
TEL12-190F/FG, TEL12-210F/FG models
Utility knife or diagonal cutter (for trimming protective covers and gas collection tubing if used)
Battery Numbers and String Letters/Numbers
Optional plastic apron, portable eyewash, spill kit and fire extinguisher (Class C)
See Section IV. Installation Instructions
Table 2 - Installation Hardware Included with each 12 Volt Battery
Bus Bar
Model
Connector
TEL12-
(1) 15028536
105FNSG/FNS
TEL12-
(1) 15028537
115FN/FNG
TEL12-145FW (1) 30046795
TEL12-
(1) 15028593
155F/FG
TEL12-160F (1) 30046800
TEL12-160FW (1) 30046795
TEL12-
(1) 15028593
170F/FG
TEL12-180F (1)30046800
TEL12-
(1) 15028593
190F/FG
TEL12-
(1) 15028593
210F/FG
(1)30046800
TEL12-210Fa
Hardware, terminal protector, and bus bar indicated above is individually packaged within the insert on the top of the
battery, inside the shipping carton of each 12 volt battery unit. Batteries ordered without cartons (bulk) do not include
connector or hardware.
RS02046/0514/CD
-
for further descriptions.
Hardware
Package (two Protective
SS Bolts & Terminal
two SS Cover
washers)
8mm x 16
(1) 15028540
(1) 15028538
6mm x 16
(1) 15028540
(1) 15028539
6mm x 16
(1) 15028594
(1) 15028539
8mm x 16 (1)
(1) 15028594
15028538
1/4-20 x 3/4
(1) 15029218
(1) 15028506
¼-20 x 3/4
(1) 15029218
(1) 15028506
8mm x 16
(1) 15028594
(1) 15028538
¼-20 x 3/4
(1) 15029218
(1) 15028506
8mm x 16 (1)
(1) 15028594
15028539
8mm x 16
(1) 15028594
(1) 15028538
¼-20 x ¾
(1) 15029218
(1) 15028506
*Models with "G" suffix only
2
Lifting Gas Collection
Handle Plug Kit
(2) 15028591 15028595*
(2) 15028591 15028595*
(2) 15029231 N/A
(2) 15028591 15028595*
(2) 15029217 N/A
(2) 15029217 N/A
(2) 15028591 15028595*
(2) 15029217 N/A
(2) 15028591 15028595*
(2) 15028591 15028595*
(2) 15029217 N/A
Gas Collection
Tubing Kit
15028596*
15028596*
N/A
15028596*
N/A
N/A
15028596*
N/A
15028596*
15028596*
N/A
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