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C&D Technologies LIBERTY 1000 Series Installation And Operating Instructions Manual

Front access monoblock valve-regulated (sealed) lead acid batteries
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LIBERTY
SERIES 1000 FRONT ACCESS MONOBLOCK
®
VALVE-REGULATED (SEALED)
P o w e r S o l u t i o n s
INSTALLATION AND OPERATING INSTRUCTIONS
FOLLOW MANUFACTURER'S PUBLISHED INSTRUCTIONS WHEN
INSTALLING, CHARGING AND SERVICING BATTERIES.
For additional information and
Technical-Warranty Assistance, contact:
C&D TECHNOLOGIES, INC.
1400 Union Meeting Road, PO Box 3053, Blue Bell, PA 19422-0858
800
543
•
•
Before handling cells or storing cells for future installation take time to read
this manual. It contains information that could avoid irreparable damage to
the battery and/or void product warranty.
LEAD ACID BATTERIES
8630 or 215
619
2700, Fax 215
•
•
M
619
7899
•
•
RS-1826

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Summary of Contents for C&D Technologies LIBERTY 1000 Series

  • Page 1 RS-1826 LIBERTY SERIES 1000 FRONT ACCESS MONOBLOCK ® VALVE-REGULATED (SEALED) LEAD ACID BATTERIES P o w e r S o l u t i o n s INSTALLATION AND OPERATING INSTRUCTIONS FOLLOW MANUFACTURER’S PUBLISHED INSTRUCTIONS WHEN INSTALLING, CHARGING AND SERVICING BATTERIES. For additional information and Technical-Warranty Assistance, contact: C&D TECHNOLOGIES, INC.
  • Page 2 SAFETY PRECAUTIONS Owners are hereby advised that access to this battery should be limited to personnel who have been trained in the installation, preparation, charging and maintenance on this specific battery type and model. WARNING SHOCK HAZARD - PHYSICAL CONTACT WITH UN-INSULATED BATTERY CONNECTORS OR TERMINALS SHOULD BE AVOIDED AT ALL TIMES.

  • Page 3: Table Of Contents

    LIBERTY SERIES 1000 FRONT ACCESS MONOBLOCK ® VALVE-REGULATED (SEALED) LEAD ACID BATTERIES INSTALLATION AND OPERATING INSTRUCTIONS TABLE OF CONTENTS PAGE INTRODUCTION ......... 4 PART 1 RECEIVING AND INSTALLATION .
  • Page 4 WARNING This battery is designed for industrial use only and is not intended for application in vehicular starting, lighting, and ignition and/or operation of portable tools and appliances. The bat- tery should be used only in accordance with manufacturer’s writ- ten instructions.
  • Page 5 Maintenance 1. Digital voltmeter w/ temperature probe. 2. Torque wrench. 3. Insulated wrenches. 4. Resistance, conductance or impedance meter. Warning: Do not, under any circumstances, use any petroleum based cleaning or lubricating solutions on the battery jar or cover. Failure to follow this warning may result in cracked or broken jars and will void the warranty.

  • Page 6: Introduction

    INTRODUCTION The batteries referenced in this document are sealed lead acid batteries referred to as FAM and FA batteries. They are constructed with an absorbent glass-mat and are valve-regulated with pasted lead-calcium plates. They are designed to provide long, reliable service life with minimal maintenance.
  • Page 7 RECOMMENDED TECHNICAL REFERENCES AND EXPERTISE This battery should be installed by a competent professional who has been trained in the installation of this specific type of battery. While not intended to be a complete list, the following recommended practices and codes contain relevant information, and should be consulted for safe handling, installation, testing and maintaining standby batteries.

  • Page 8: Receiving And Installation

    PART 1 RECEIVING AND INSTALLATION SECTION 1 - RECEIVING 1.1.1 General Information and Precautions This battery is designed for industrial use only and is not intended for application in vehicular starting, lighting, and ignition, and/or operation of portable tools and appliances. Use only in accordance with manufacturer's written instructions.

  • Page 9: Section 1.2 - Storage

    SECTION 2 - STORAGE 1.2.1 Storing Charged Batteries Store batteries indoors in a cool, dry location between 20°F (-7°C) and 90°F (32°C) and place the batteries in service within 6 months after the manufactured date found on each battery module. NOTE: Batteries which are not placed in service for several months will self-discharge.

  • Page 10: Section 1.3 - Installation And Assembly

    SECTION 3 - INSTALLATION AND ASSEMBLY 1.3.1 Installation Liberty ® Series 1000 FAM and FA batteries are best installed horizontal- ly. Physical dimensions for layout may be found in Table 1. Install battery in a cool, dry location away from heat sources. The recommended oper- ating temperature (ambient) is 65-77°F (18-25°C).
  • Page 11 TABLE 1 BATTERY SPECIFICATIONS Model FAM 12-100 FA 12-125* FAM 12-150 Nominal 12 volts 12 volts 12 volts voltage Number 6 / Unit 6 / Unit 6 / Unit of cells Rated 8-hr capacity 100 Ah to 125 Ah to 150 Ah to (ampere- 10.5 volts...
  • Page 12 Ratings in Amperes at 77°F (25°C) FV/Time Models 1 hr. 3 hr. 5 hr. 8 hr. 10 hr. 20 hr. FAM 12-100 66.3 28.1 18.5 12.4 10.2 1.75 FA 12-125 86.3 37.1 15.8 12.9 FAM 12-150 99.9 28.1 18.8 15.4 FAM 12-100 64.7 27.6...

  • Page 13: Connecting And Torquing Battery Terminal Posts

    1.3.2 Connecting and torquing battery terminal posts FAM and FA batteries are available in three 12 volt modules sizes with the following ampere - hour ratings at the 8 hour rate of dis- charge: 100 Ah, 125 Ah and 150 Ah. Each of the 12 volt modules is terminated with two terminals one each for positive and negative connections.

  • Page 14: Charging And Operation Of Battery

    PART 2 CHARGING and OPERATION OF BATTERY SECTION 1 - CHARGING CAUTION Always recharge a battery immediately after a discharge to avoid degradation of the plates. 2.1.1 General Information and Precautions To safely charge the Liberty Series 1000 Front Access batteries and avoid damaging the battery and/or connected equipment, observe the following: •...

  • Page 15: Constant Voltage Charging

    Higher than normal storage temperature (77°F [25°C] nominal) will acceler- ate internal self-discharge of a battery by a factor of two for each 15°F (9°C) over nominal 77°F (25°C) storage temperature. This, in turn, will reduce the allowable time before initial and subsequent charging. Therefore it is very important that boost charges be given at the appropriate time to avoid major remedial action or damage to product.

  • Page 16: Initial Charge Records

    2.1.4 Initial charge records ® U.S. PAT. 4683647, 4752545, 5593796 OTHER PATENT PENDING At the completion of the initial charge and after the cells have been on float charge for approximately one week, record voltages of the individual cells or units, the total battery voltage and ambient temperature.

  • Page 17: Compensating Float Voltage For Ambient Temperature

    An equalizing charge can be provided when individual cell voltages go below the minimum value shown in Table 3 or 0.05 Volts below the float voltage specified in Table 3. Remember to divide the number of cells into unit voltage to arrive at cell voltage. Presence of a minimum voltage does not imply a battery is malfunctioning or that it will not provide the necessary power when called upon.

  • Page 18: Over-Voltage

    TABLE 3 CHARGE VOLTAGES FOR LIBERTY SERIES 1000 FRONT ACCESS CELLS CHARGE VOLTAGES AT 77°F (25°C) Cell Type Open Minimum Float Voltage Initial Charge Typical Charging Circuit Cell (Vpc) Voltage (Vpc) Time for Initial (Vpc) Voltage (Vpc) Charge All Liberty 2.15 2.20 2.26 +/–...

  • Page 19: Section 2.3 - Maintenance Of Battery Modules

    SECTION 3 - MAINTENANCE OF BATTERY MODULES 2.3.1 Inspection Liberty 1000 Series Front access modules are sealed VRLA valve-regulat- ed lead acid batteries and never require the addition of water. WARNING: Never remove the vents as this will degrade the battery seal and will void the warranty.

  • Page 20: Record Keeping

    • Increases internal discharge or local action losses • Lowers cell voltage for a given charge current • Raises charging current for a given charge voltage • Increases the rate of dry-out of electrolyte Lower than normal temperatures have the opposite effect and reduce capacity.

  • Page 21: Internal Ohmic Measurements

    2.3.7 Internal Ohmic measurements There are currently three methods being used today to measure the internal condition of the battery. Those methods are: Impedance, Conductance and Resistance. Whichever method the end user decides to use, consistency in method must be maintained throughout the life of the product. These measure- ments provide insight as to the condition of the battery.

  • Page 22: Appendix A - Material Safety Data Sheet

    SECTION I: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT IDENTITY: MANUFACTURER NAME: C & D Technologies, Inc Sealed, Lead-Calcium Battery ADDRESS: CDID: LIBERTY 1000 SERIES 1400 Union Meeting Road LS 12-25, 6-50, 12-100, 6-200, 4-300 & 2-600 P. O. Box 3053 LFA 12-100. 6-200 & 2-600 Blue Bell, PA 19422-0858 FAM 12-100 &...
  • Page 23 14-312 handling. SECTION IV: FIRST AID MEASURES EMERGENCY AND FIRST AID PROCEDURES: SKIN / EYES INGESTION Flush with water for 15 minutes Drink large quantities of milk or water Remove contaminated clothing Do not induce vomiting If irritation continues, seek medical attention Give CPR if breathing has stopped Seek medical attention immediately SECTION V: FIREFIGHTING MEASURES...
  • Page 24 14-312 Boiling Point: N/A Vapor Pressure: N/A Vapor Density: (air=1): >1 Melting Point: N/A Evaporation Rate (water=1): N/A Solubility in water: N/A Specific Gravity (contained in battery): 1.300+/-.010 SECTION X: STABILITY AND REACTIVITY STABILITY: This battery and contents are stable. CONDITIONS TO AVOID: Overheating, overcharging which result in acid mist / Hydrogen generation.
  • Page 25 14-312 SECTION XV: REGULATORY INFORMATION See 29 CFR 1910.268(b)(2) SECTION XVI: OTHER INFORMATION The information herein is given in good faith, but no warranty, expressed or implied, is made. MSDS Preparation / Review Date: 7/05 Revision Number: 21 Prepared by: W. Kozlowski...
  • Page 26 14-332 14-332 MATERIAL SAFETY DATA SHEET MATERIAL SAFETY DATA SHEET SECTION I: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT IDENTITY: MANUFACTURER NAME: C & D Technologies, Inc. SECTION I: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Sealed, Lead-Calcium Battery PRODUCT IDENTITY: MANUFACTURER NAME: C & D Technologies, Inc. CDID: ADDRESS: LIBERTY SERIES LS 12-55, 12-80 only;...
  • Page 27 14-332 SECTION IV: FIRST AID MEASURES EMERGENCY AND FIRST AID PROCEDURES: SKIN / EYES INGESTION Flush with water for 15 minutes Do not induce vomiting Remove contaminated clothing Drink large quantities of milk or water Give CPR if breathing has stopped If irritation continues, seek medical attention.
  • Page 28 14-332 Appearance / Odor: colorless, oily fluid, acrid odor when hot. Boiling Point: N/A SECTION X: STABILITY AND REACTIVITY STABILITY: This battery and contents are stable CONDITIONS TO AVOID: Overheating, overcharging which result in acid mist / hydrogen generation. INCOMPATIBILITY (materials to avoid) Strong alkaline materials, conductive metals, organic solvents, sparks or open flame.

  • Page 29: Appendix B - Warranty Provisions

    Appendix B - WARRANTY PROVISIONS FOR LIBERTY SERIES ® 1000 FAM and LFA BATTERIES C&D TECHNOLOGIES valve-regulated lead acid batteries are warrant- ed against defects in materials or manufacturing or both for a period of two years from the date of shipment from C&D factory when operated in full float and when stored at 77°F (25°C).

  • Page 30: Appendix C - Valve-Regulated Lead Acid Battery And Charger Inspection Report Form

    Appendix C - VALVE-REGULATED LEAD ACID BATTERY and CHARGER INSPECTION REPORT A sample inspection report form is provided in the following pages of this manual and is referred to as RS-1511. This form should be used to record appropriate battery, charger and related system information at timely events such as: •...
  • Page 31 TECHNICAL SERVICE DEPARTMENT Inspection by:___________________ 1400 UNION MEETING RD. P o w e r S o l u t i o n s BLUE BELL, PA 19422 Date of Inspection:_______________ LIBERTY ® SERIES 1000 FAM AND LFA BATTERY AND CHARGER A Division of C&D Technologies, Inc.
  • Page 32 BATTERY CHARGE STATUS OPEN CIRCUIT FLOAT EQUALIZE BATTERY BUS VOLTAGE __________Vdc __________Vdc _________Vdc Location: Model: Date: Internal Cell Internal Cell Cell Volts Serial Connection Conductance Cell Volts Serial Connection Conductance +2.000 Resistance /Impedance/ +2.000 Resistance /Impedance/ Resistance Resistance...
  • Page 33 MANUFACTURING OFFICES UNITED STATES C&D WORLD HEADQUARTERS C&D Attica Manufacturing 200 Precision Road Horsham, Pennsylvania 19044 USA 200 W. Main Street Attica, Indiana 47918-0279 USA C&D UNITED KINGDOM 25 Earlstrees Road MEXICO Corby, NN17 4AZ, UK C&D Reynosa Manufacturing Ave. Industrial del Norte S/N Lote 6, Manzana 9 CANADA Reynosa, Tamaulipas...

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