Related Manuals for Tolomatic IMA-S Series
Summary of Contents for Tolomatic IMA-S Series
- Page 1 MANUAL INSTALLATION, OPERATION AND MAINTENANCE IMA-S NTEGRATED OTOR ROD-STYLE CTUATOR TAINLESS STEEL 2700-4016_00_IMA-S_M LINEAR SOLUTIONS MADE EASY LINEAR SOLUTIONS MADE EASY...
- Page 2 Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
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Page 3: Table Of Contents
3.1 IMA-S Series Configuration ........ - Page 4 7.2.4 General Notes ..............32 Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel •...
- Page 5 D.1 Certification...............41 Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel •...
- Page 6 Figure 6-3: Roller Screw Lubrication Interval Graph ..........34 Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel •...
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Page 7: Safety
Indicates a potentially hazardous situation which, if not avoided, this situation may result in property damage or minor or moderate injury. PROHIBITED ACTION Indicates Prohibited Action MANDATORY ACTION Indicates Mandatory Action NOTE! Information that requires special attention is stated here. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 7 •... -
Page 8: Safety Considerations
4. It is best to ship one unit per container because individual items that are not isolated with stable packaging (foam in place) from each other often get damaged during shipment. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel... -
Page 9: Requirement Regarding Personnel
The only field maintenance that may be performed on the IMA-S include lubrication and replacement of the rod seal cartridge. All other repair or maintenance for the IMA-S must be performed at Tolomatic. Requirement Regarding Personnel... -
Page 10: Ima-S Product Overview
The IMA-S series integrates either a roller screw or ball screw technology with a servo motor and variety of feedback options including absolute multi-turn, incremental, and resolvers to allow for easy integration with most servo drives. -
Page 11: Product Features
4. Cable glands at the top without a loop are not recommended. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 11 •... - Page 12 Radius Bend Bend Radius Radius Feedback Code (min bend radius) (min bend radius) FA1A1 11.5 FT1A1 11.5 FT1R1 11.5 FT1H1 11.5 FT1D1 11.5 Dimensions in mm Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 12 •...
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Page 13: Actuator Orientation
The standard cables provided by Tolomatic have an overall shield. To minimize EMI and ensure system reliability, all shield drain wires from all cables should be tied to a common earth ground. -
Page 14: Ima-S Product Configuration Overview
3 .2 Standard Configurations and Options IMA-S - Hygienic Integrated Servo Actuator NOTE Please see Tolomatic IMA-S Catalog 2700-4014 for complete information on ordering codes. Use 3D CAD files (available at www.tolomatic.com) for critical dimensions. Ordering M O D E L S E L E C T I O N (MUST BE IN THIS ORDER) O P T I O N S ( I N A N Y O R D E R ) IMAST 33 RN05 SM304.8 MV23 CT2A2 N... -
Page 15: Internal Anti-Rotation Option
3 .2 .2 Screw Selection BN05, BN10, BN20, RN04, RN05, RN10: Both roller screw and ball screw technologies are offered. Contact Tolomatic for application review and assistance in selecting a screw technology. 3 .2 .3 Motor Voltage MV21, MV41, MV23, MV43: Available with 230 Vac or 460 Vac and with 1 stack or 3 stack windings. -
Page 16: Standard Mounting Feature
3: P R O D U C T C O N F I G U R A T I O N O V E R V I E W Use 3D CAD files (available at www.tolomatic.com) for critical dimensions. 3 .2 .7 Standard Mounting Feature... -
Page 17: Feedback Device
Figure 3-7 IMA-S cable is resistant to cleaning and disinfecting agents 3 .2 .12 Servo Drive The IMA-S Series actuator functions in the same way as a brushless servo motor. A servo drive is used to power and control the actuator. Please consult the servo drive manufacturer when sizing and selecting a servo drive for use with the IMA-S. -
Page 18: Mechanical Installation Of Ima-S Actuators
Although protected by the end of stroke bumpers, repeatedly reaching internal end of stroke can physically damage the screw and the internal components of the actuator. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 18 •... -
Page 19: Mounting Considerations
IMA-SA model with internal anti-rotation to prevent the rod from rotating. 7 . It is recommended to install the actuator with rod-end down or at a downward inclination to achieve best seal ingress protection. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 19 •... - Page 20 CAUTION! The IMA-S Series actuator weight range is approximately 4.8 to 22.7 kg (10.5 to 50 lb). Special care must be taken when lifting this device. The total stroke of actuator configurations can vary, therefore the actuator total stroke should be reviewed and taken into careful consideration during commissioning and operation to ensure actuator movement never reaches the end of stroke in service causing damage to the actuator.
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Page 21: Electrical Installation Guidelines
"motor data files" that dictate how the feedback must be set up on the motor. Tolomatic can provide many of these "data files" or the proper parameters to enter. Entering motor parameter data to some servo drives may require assistance from the drive manufacturer. -
Page 22: Figure 5-2: Back Emf Voltage Vs Electrical Angle
The quadrature output of the encoder will be such that the rising edge of the A channel leads the rising edge of the B channel with positive rotation as defined in the graph above. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel... -
Page 23: Figure 5-4: Hall Alignment
Figure 5-5: Motor rotational position at 0 Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 23 •... -
Page 24: Cable And Connector Leads Information
NOTE: Refer to Servo Drive User Manual for wiring instructions. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 24 •... - Page 25 Connect to motor drive per drive manual Table 5-3: Absolute Multi-Turn Feedback Device Standard HIPERFACE DSL FA2A2 & FT2A2 Feedback Device and Power Wiring and Power Wiring: Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 25 •...
- Page 26 Thermal Device: Motor is equipped with VISHAY Thermistor, which is directly wired into feedback encoder device. Consult Tolomatic for thermistor’s manufactures part number Absolute Multi-Turn Feedback Encoder Device HIPERFACE DSL CA2A2 and CT2A2 Feedback Device and Connector Layout:...
- Page 27 Connect to motor drive per drive manual Table 5-4: Absolute Multi-Turn Feedback Device Standard EnDat2.2 FT1H1 Feedback Device Wiring: Thermal Device: Motor is equipped with a PT1000 temperature sensor. Contact Tolomatic for the Temperature Sensor’s manufactures part number. Incremental Feedback Device Quantum FT1D1 Feedback Device Wiring:...
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Page 28: Thermal Sensor Specifications
Connect to motor drive per drive manual Table 5-6: Resolver Feedback Device FT1R1 Feedback Device Wiring: Thermal Device: Motor equipped with thermal switch designed to switch at 100°C. Tolomatic recommends the use of the thermal switch in order to protect the actuator in higher ambient temperatures. -
Page 29: Ima-S Operation And Start Up Considerations
Careful attention should always be taken to prevent exceeding the physical limits of the actuator. 6 .2 Brake Many applications benefit from the addition of the Tolomatic integral brake. Whenever the brake is not powered the screw is prevented from turning. (Back driving under the load) The brake is spring engaged and electrically released. -
Page 30: Breather Port
6: O P E R A T I O N A N D S T A R T U P C O N S I D E R A T I O N S 6 .3 Breather Port Tolomatic recommends the use of the breather port located in the back of the actuator adjacent to the cable(s). Correctly utilizing the breather port will enhance protection against ingress of moisture by equalizing pressure in the actuator. -
Page 31: Ima-S Repair And Maintenance
• Follow IP69K wash-down standards for pressure, proximity and temperature. Violating the IP69K standards could be detrimental to the life of the actuator. • Tolomatic prohibits the use of friction style cleaning such as a wire brush. Wash-down and wipe down cleaning are the only approved cleaning methods. -
Page 32: General Notes
Size (in-lbs) (N-m) IMA-ST22 IMA-ST33, IMA-SA-33 18.8 9. Verify O-Ring is 'flush' to the surface and that Sealing Washers are seated below each of the Fasteners. Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 32 •... -
Page 33: Lubrication
• IMA-S 22 ballscrew does not require relubrication. Where: = IMA Power Output = RMS Velocity (in/sec) = RMS Thrust (lbf) = Power Factor = Power Level = Lubrication Interval (hours) Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 33 •... -
Page 34: Figure 6-3: Roller Screw Lubrication Interval Graph
) based on the cycles RMS Velocity ( -1.57 = 4500 x (V (hours) Step 2: Determine the Thrust Correction Factor (K ) based on the ratio of the Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 34 •... - Page 35 = Screw Static Load Factor = Actuator Peak Thrust Rating PEAK =Cycle Equivalent Load = Lubrication Interval (hours) • Re-lubricate with Tolomatic Grease #2733-1345 into the grease zerk located in the rod end. ROLLER SCREW LUBRICATION (Example Calculation) Cycle Details: Product: IMA-ST 33 RN05 : 1.66 in/sec...
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Page 36: Storage Recommendations
It is also recommended to cycle the IMA-S two complete strokes before placing in service. • If stored for a period longer than 2 years without use it will be necessary to replace the lubricants. Please return to Tolomatic for this maintenance. • Storage Temperature is -25C to +60C (-13F to 140F) -
Page 37: Specifications
4014. A .1 .4 Actuator Sizing: It is recommended that the Tolomatic Sizing Software is used to determine the size of an actuator required for a specific application. (http://sizeit.tolomatic.com/). The RMS thrust and velocity calculations provided should be only used for calculating the re-lubrication interval. -
Page 38: Troubleshooting Procedure
IMA-S actuator number of poles, voltage, used current, resistance, inductance, inertia, etc. Feedback is improperly aligned Contact Tolomatic Actuator cannot move Force is too large for the Verify force requirements capacity of the actuator or too much friction is present... -
Page 39: Warranty
(i) accidental damage, mishandling, incorrect installation, negligence or other circumstances arising after delivery; (ii) the repair or alteration of the Product by any party other than Tolomatic or its authorized representative; (iii) the failure by Buyer to provide a suitable storage, use, or operating environment for the Products;... -
Page 40: Limitation Of Liability
Buyer’s requirements and for the environment, facilities or machinery for which they are intended by Buyer or by its end-customer to be fitted or used. Even if Tolomatic is advised of Buyer’s intended use, Tolomatic makes no representation or warranty that the Product will be suitable for that purpose. -
Page 41: Certification
Appendix D .1 Certification Tolomatic User Guide: IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel • 41 •... - Page 42 ServoWeldChina@tolomatic.com All brand and product names are trademarks or registered trademarks of their that may appear in this document. Tolomatic reserves the right to change the design respective owners. Information in this document is believed accurate at time of or operation of the equipment described herein and any associated motion products printing.
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