Related Manuals for Tolomatic 3604-9651
Summary of Contents for Tolomatic 3604-9651
- Page 1 HARDWARE & INSTALLATION GUIDE ACS – Actuator Control Solutions Stepper drive/Controller and Motors 3604-4173_05_ACS_Hd LINEAR SOLUTIONS MADE EASY LINEAR SOLUTIONS MADE EASY...
- Page 2 Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice. 201209051312...
- Page 3 5.7 RS-485 Connection ................5-6 5.7.1 RS-485 Cable Length ..............5-6 5.7.2 RS-485 Grounding ..............5-6 5.8 EtherNet Connection ................5-7 5.9 Cable Routing ..................5-7 5.9.1 EtherNet Cable ................5-8 5.9.2 EtherNet Cable Length ..............5-8 Tolomatic Hardware & Installation Guide: ACS Drive/Controller • i •...
- Page 4 9.1 LED Codes ..................9-1 9.2 Fault Descriptions and Recovery ............9-1 10. Troubleshooting ..................10-1 10.1.1 Troubleshooting the ACS Drive ............10-1 Appendix 1 ....................A1-1 Motors ....................A1-1 Appendix 2 ....................A2-1 Product Warranty ..................A2-1 Tolomatic Hardware & Installation Guide: ACS Drive/Controller • ii •...
- Page 5 ACS Drive External Cutoff Switch for Emergency Stop ......6-7 Figure 7-1 Input Requirement ................7-1 Figure 7-2 System Startup Timing ................. 7-1 Figure 7-3 Jog Move Timing .................. 7-1 Figure 7-4 Absolute & Incremental Move Timing............. 7-2 Tolomatic Hardware & Installation Guide: ACS Drive/Controller • iii •...
- Page 6 Analog Output Specifications ..............6-6 Table 6-5 ACS Internal Drive Specifications ............6-6 Table 6-6 Maximum Power Supply Current for Tolomatic Motors ......6-7 Table 6-7 Recommended Switching Power Supplies ..........6-8 Table 6-8 Recommended Linear Regulated Power Supplies ........6-8 Table 6-9 Recommended Linear Unregulated Power Supplies ........
- Page 7 Indicates a potentially hazardous situation which, if not avoided, may result in property damage, minor or moderate injury. CAUTION! Indicates hot surfaces. Avoid contact. NOTE! Information that requires special attention is stated here. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • v •...
- Page 8 It is recommended that the power and signal cables for the ACS Drive be routed as far apart as possible to minimize system noise. NOTE! The standard cables from Tolomatic are not flex rated and have a minimum bend radius of 3.75 inches. Any repeated flexing or excessive bending can result in broken conductors and intermittent faults.
- Page 9 • Do not apply voltages above the maximum rated voltage. • Do not expose drive to conductive contaminants, moisture, or excessive temperature. • Do not dissassemble or modify the drive/controller. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • vii •...
-
Page 10: Product Overview
Product Overview 1.1 the ACS Stepper drive/Controller for Actuator Control Solutions Tolomatic’s ACS Drive/Controller is a stepper drive and controller intended for use with electric actuators. Tolomatic's Motion Interface software allows the user to select the compatible Tolomatic electric linear actuator of choice. The software automatically sets most of the necessary parameters to create the desired motion of the selected actuator reducing setup and programming time. -
Page 11: Optional Accessories
I/O cable with drive mating connector to flying leads. Cables are available in either 3-meter or 5-meter lengths. Starter Kit Tolomatic offers a Starter Kit (Part No. 3604- 9044) for use with optional USB computer connections. The kit includes: USB to RS-232 converter... -
Page 12: Environment, Dimensions & Mounting
[20.3] PART #: MODEL #: SERIAL #: www.tolomatic.com Made in U.S.A. RoHS 5.80 COMPLIANT [147.3] Ø.17 [4.3] TYP. 0.12 [2.9] TYP. 0.88 4.29 [109.0] [22.2] Figure 2-1: ACS Drive Dimensions Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 2-1 •... -
Page 13: Mounting The Acs Drive
Metal Mounting Metal Mounting Surface Surface Clearance for Clearance for Air Vents Air Vents BOOK MOUNT FLAT MOUNT Figure 2-2 Mounting the ACS Drive Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 2-2 •... -
Page 14: Starter Kit
Starter Kit 3.1 Starter Kit Tolomatic offers a basic Starter Kit for the ACS Drive that can be used to convert a USB connection to a serial port. The kit includes an RJ12 cable, a D-sub to RJ converter, a USB to RS232 converter and a CD with the Tolomatic Motion Interface software. -
Page 15: Table 3-2 D-Sub To Rj12 Converter Wiring
The D-sub to RJ12 converter should to be wired as follows: wIRE COlOR d-SUB Yellow Green Black White Table 3-2: D-Sub to RJ12 Converter Wiring nOtE: The brown wire is not used. nOtE: Pinout assumes RJ12 cable is reversed. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 3-2 •... -
Page 16: Acs Drive Setup
ACS Drive Setup 4.1 ACS drive and Actuator Basic Setup Figure 3-1 shows the simple setup of the ACS Drive, the Tolomatic ERD actuator and the necessary cables and power source. Customer Supplied Power Cable to Power Input on Drive... -
Page 17: Setup Procedures
3. Wire input and output signals to the desired logic device. See Section 5: Connections and Cables. 4. Attach motor and encoder cables. 5. Attach serial programming cable and install the Tolomatic Motion Interface software. 6. Configure ACS Drive. 7. Program the logic device. -
Page 18: Connections & Cables
Connections & Cables 5.1 Connections and Cables Overview All cables for the ACS Drive can be ordered through Tolomatic with the exception of the power supply. When using cables other than those provided by Tolomatic, reference the cable mating connector style to ensure the proper cabling is supplied. -
Page 19: Encoder Connection And Cable
Figure 5-3: Encoder Connection on ACS Drive PIn nUMBERS SIGnAl CABlE wIRE COlOR ENC A+ Blue ENC A- Orange ENC B+ Yellow ENC B- Gray Signal Ground Black +5Vdc Case Ground Table 5-3: Encoder Connection pinouts Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-2 •... -
Page 20: I/O Connection And Cable
Input ISO 8 Orange/Red Input ISO COM Green/Black Output 1 - Red/Black Output 1 + White Output 2 - White/Black Output 2 + Blue Output 3 - Blue/Black Output 3 + Orange Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-3 •... -
Page 21: Input Power Connection
Table 5-6: I/O Cable and Connector Parts 5.5 Input Power Connection The input power is connected via pins on the drive with customer supplied cabling. CAUTION! The input power mating connector is supplied by Tolomatic. Reversing polarity of the input power will damage the actuator drive electronics. -
Page 22: Rs-232 Connection
1-stop bit, no parity and no flow control. The RS-232 cable itself is a straight through cable. SHIELD PIn nUMBERS dESCRIPtIOn PIN 1 Programming Ground Reset Table 5-9: RS-232 pinouts and Connection Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-5 •... -
Page 23: Rs-485 Connection
Common wire at each device to limit the current and prevent damage to the circuit. This is shown in Figure 5-10. MASTER SLAVE #1 Figure 5-10: Resistors in ground wire to limit current Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-6 •... -
Page 24: Ethernet Connection
Units mounted in such a way that the connectors are on the bottom surface of the actuator require no looping. Side Mount Mount Loop Loop Figure 5-12 Cable Routing for Top and Side Facing Connectors Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-7 •... -
Page 25: Ethernet Cable
T is the total length of horizontal, patch and equipment cords. The maximum stranded cable length is limited to 85mm for the channel with the standard 20% derating for standard stranded cables. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-8 •... -
Page 26: Table 5-12 Cable Wire Type Versus Cable Length
PAtCH tOtAl lEnGtH HORIzOntAl tOtAl lEnGtH CABlE PAtCH PAtCH OF PAtCH, lEnGtH PAtCH And GAUGE dERAtInG lEnGtH EqUIPMEnt And (H+C<=100M) EqUIPMEnt HORIzOntAl Table 5-12: Cable Wire Type versus Cable Length Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 5-9 •... -
Page 27: Specifications And Wiring
0.4mA Update Rate (maximum) Table 6-1: Opto-Isolated Digital Input Specifications 6.1.2 typical wiring diagrams INPUT 24V POWER SUPPLY INPUT COMMON Figure 6-2: Input Source (switched) Connection INPUT SOURCED (SWITCHED) CONNECTION Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-1 •... -
Page 28: Digital Outputs
The outputs are protected against over current and short circuit conditions. Once an over current condition is present, the output turns off until the load is removed. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-2 •... -
Page 29: Typical Wiring Diagrams
24V POWER SUPPLY OUTOUT Figure 6-7: Digital Output Sinking Connection DIGITAL OUTPUT SINKING WIRING DIAGRAM OUTPUT OUTOUT 24V POWER SUPPLY LOAD Figure 6-8: Digital Output Sourcing Connection DIGITAL OUTPUT SOURCING WIRING DIAGRAM Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-3 •... -
Page 30: Analog Input
Current Mode Input Current (min) Current Mode Input Current (max) Current Mode Input impedance (nom) Resolution Bits Table 6-3: Analog Input Specifications 6.3.2 Equivalent Circuit Figure 6-9: Analog Input Equivalent Circuit Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-4 •... -
Page 31: Analog Output
ANALOG IN ANALOG GROUND ANALOG GROUND Figure 6-10: Analog Output Equivalent Circuit IMPORTANT! The devices sharing analog inputs and outputs must have their grounds connected together for proper and reliable operation. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-5 •... -
Page 32: Input Power
MAIN POWER and inductance to prevent dangerous peak currents from occurring. 24V POWER SUPPLY POWER GROUND CASE GROUND Figure 6-12: ACS Drive Single Supply – Main Power SINGLE SUPPLY MAIN POWER Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-6 •... -
Page 33: Power Supply Selection
NEMA 23 ground line connected. Table 6-6: Maximum Power Supply Current for Tolomatic Motors To size the power supply, the following formula can also be used to estimate maximum current required: Motor Current (amps rms) * 2.2 + 0.1 For example, if the motor is rated at 1 Arms, the calculation would look like: 1 Arms * 2.2 + 0.1 = 2.3A... -
Page 34: Suggested Power Supplies
Power Output Acopian PN: U24Y500 120W Acopian PN: U24Y350 Table 6-9: Recommended Linear Unregulated Power Supplies Fuses (Slow Blow type) Bus Fuse: 4A Logic Power Fuse: 1A Table 6-10: Fuses Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 6-8 •... -
Page 35: I/O Timing Diagrams
SYSTEM STARTUP TIMING E-STOP 2ms min ENABLE 10ms min INPUT START MOTION 2ms min MOTION SELECT LINES 2ms min 2ms max OUTPUT MOTION COMPLETE Figure 7-3 Jog Move Timing JOG TIMING Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 7-1 •... -
Page 36: Move Timing Rules
1. While the Motion Complete signal is low, the drive will ignore Start Motion pulses and Motion Selection lines. 2. If the enable signal is low or E-stop signal is high, the drive will ignore start motion pulses. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 7-2 •... -
Page 37: Move Select Logic
NOTE 2: 1 = On; 0 = Off 4 Move Commands Mode logic table MOVE Table 8-1: 4 Move Commands Mode Logic 8 Move Commands Mode logic table MOVE Table 8-2: 8 Move Commands Mode Logic Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 8-1 •... -
Page 38: Table 8-3 16 Move Commands Mode Logic
8: M o v e S e l e c t l o g i c 16 Move Commands Mode logic table MOVE Table 8-3: 16 Move Commands Mode Logic Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 8-2 •... -
Page 39: Led Codes And Faults
The fault will be cleared once the negative limit switch input is no longer active and there is motion in the positive direction. Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 9-1 •... -
Page 40: Table 9-2 Safety Faults
Drive temperature is greater than the maximum allowed temperature (75˚C). drive Over Voltage Main power voltage exceeds the maximum voltage. drive Under Voltage Main power voltage below the minimum voltage. Table 9-3: Critical Faults Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 9-2 •... -
Page 41: Troubleshooting
1. Check EtherNet cables. 2. Verify EtherNet cable is plugged in securely. 3. Incorrect combination of IP address, subnet mask & gateway. Check with your network administrator. Table 10-1: Troubleshooting Descriptions Tolomatic Hardware & Installation Guide: ACS Drive/Controller • 10-1 •... -
Page 42: Appendix 1
Appendix 1 Motors There are currently three different motor selections available from Tolomatic–a NEMA 11, NEMA 17 and NEMA 23–available for operation with the ACS Drive. Each motor is available with an optional differential incremental encoder. All motors come with a short 150mm cable and connector on the motor body. -
Page 43: Table A-4 Nema 11 Motor Connection Pinouts
Molex Mating Connector: 510221-0600; Molex Contacts: 50079-8100 wIRE COlOR MOlEX PIn SIGnAl Blue ENC A+ Orange ENC A- Yellow ENC B+ Gray ENC B- Black Signal Ground +5VDC Table A-7: Encoder Connections and Connector pinouts Tolomatic Hardware & Installation Guide: ACS Drive/Controller • A1-2 •... -
Page 44: Product Warranty
Tolomatic. If, within this period, any product is proven to be defective by Tolomatic, the product will either be repaired or replaced at Tolomatic’s option. - Page 45 Copyright © 2012 Tolomatic, Inc. All rights Reserved. All brand and product names are trademarks of their respective owners. Information in this document is believed to be accurate at time of publication. 201209051312...
- Page 46 3800 County Road 116, Hamel, MN 55340 Phone: 763.478.8000 Toll Free: 1.800.328.2174 Fax: 763.478.8080 Email: help@tolomatic.com www.tolomatic.com...
Need help?
Do you have a question about the 3604-9651 and is the answer not in the manual?
Questions and answers