Related Manuals for Yazoo/Kees ZPKW5426
Summary of Contents for Yazoo/Kees ZPKW5426
- Page 1 Operator Manual ZPKW5426 / 966494701 ZPKW6029 / 966494801 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
- Page 2 To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
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Page 3: Table Of Contents
INTRoDUCTIoN ...5 Driving and Transport on Public Roads ...5 Towing ...5 operating ...5 Good Service ...6 Manufacturing Number ...6 SYMBoLS AND DECALS ...7 SAFETY ...9 Safety Instructions ...9 Personal Safety Equipment ...11 Slope operation ...11 Safe Handling of Gasoline ...13 General Maintenance ...14 Transport ...16 Rollover Protection System (RoPS)...17... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
Congratulations Thank you for purchasing a Yazoo/Kees ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance. -
Page 6: Good Service
Good Service Yazoo/Kees’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator’s manual. -
Page 7: Symbols And Decals
These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. - Page 8 Read Shut off engine and operator’s remove key before Manual performing any maintenance or repair work Whole body Severing of fingers exposure to and toes thrown objects Moving sharp blades under cover symbOls aND DeCals Keep a safe distance from the machine Do not open or remove safety...
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Page 9: Safety
Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE oF AMPUTATING HANDS AND FEET AND THRoWING oBJECTS. - Page 10 • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Always wear eye protection when operating machine. • Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
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Page 11: Personal Safety Equipment
Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. - Page 12 Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain out of the path of danger. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
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Page 13: Safe Handling Of Gasoline
WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. -
Page 14: General Maintenance
General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following...
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Page 16: Transport
Transport • The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer. • Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting. -
Page 17: Rollover Protection System (Rops)
Rollover Protection System (ROPS) The RoPS increases the basic weight of the unit by 73 lbs/33 kg. • Do not use RoPS as a lifting, attaching or anchoring point. • Do not use RoPS for wrecking or towing. • Do not exceed Max GVW: 2822 lbs/1283 kg. •... -
Page 18: Controls
This operator’s manual describes the Yazoo/Kees Zero Turn Rider. The rider is fitted with a Kawasaki four-stroke overhead valve engine developing 26-29 horse power*. Control Locations Motion control levers Left tracking bolt Parking brake Left fuel tank Fuses *The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/ISO1585. -
Page 19: Motion Control Levers
Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 20: Hour Meter
Hour Meter The hour meter displays the total operating time. It will flash CHG oIL (Change oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG oIL icon will come on and shut off automatically. -
Page 21: Parking Brake
Parking Brake The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it. IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. - Page 22 CONTROls Release the key to the RUN position when the engine has started. 8066-010 Ignition switch - RUN position For using “accessory”, turn the key counter clockwise. 8066-005 Ignition switch - accessory...
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Page 23: Fuses
Fuses Fuses are located on the right hand side of the machine. They are accessed by tilting the seat forward. Fuses are flat pin fuses type as used in automobiles. There are three fuses with ratings and functions: 20 A, Primary fuse. 7.5 A, Mower deck coupling. -
Page 24: Seat Adjustment Lever
Seat Adjustment Lever The seat can be adjusted lengthways. The lever is located at the right side of the seat (as seen by the driver in the seat). When making adjustments the lever is moved to the left or upward depending on model. -
Page 25: Refueling
Refueling IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up. Read the safety instructions before refueling. The machine has two fuel tanks, one on each side just behind the seat. The capacity for each tank is 6 gallons (11.4 liters). -
Page 26: Operation
Read the Safety Instructions section and the following pages if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power. -
Page 27: Roll Bar And Safety Belt
Roll Bar and Safety Belt operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits. -
Page 28: Starting The Engine
Starting the Engine Sit on the seat. Raise the mower deck to the transport position by setting the lift pedals fully forward. Activate the parking brake. Disengage the mower blades by depressing the blade switch. Move the steering controls outward to the locked (outer) neutral position. - Page 29 Move the throttle to the middle position. If the engine is cold, the choke control should be pulled outward to the choke position. open the fuel tank valve. OPeRaTION Set the throttle Set the choke control Fuel valve in the OPEN position 8066-007 8066-002 8065-013...
- Page 30 Press in and turn the ignition key to the start position. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying.
- Page 31 Push the choke control in gradually when the engine has started. Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, “half throttle”, for 3-5 minutes before loading it too heavily. USE FULL THRoTTLE WHEN MoWING (no choke).
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Page 32: Jumper Cables
Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. -
Page 33: Running
Running Release the parking brake by moving the lever downward. NoTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 34: Operating On Hills
Make sure the work area is free from objects that could be thrown by the rotating blades. WARNING! Ensure that no one is near mower when engaging blade switch. Engage the mower deck by pulling out the blade switch. Move throttle control to full throttle. The machine’s speed and direction are continuously variable using the two steering controls. -
Page 35: Stopping The Engine
Stopping the Engine Move the throttle to the minimum position (tortoise symbol). If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping. To prevent fouling the spark plugs, avoid idling the engine for longer periods. -
Page 36: Mowing Tips
Mowing Tips • observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3"... -
Page 37: Manual Transport
Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump Release Valves Pump release valves are located at the rear of each pump. They are used to release the system so the machine may be moved by hand when not running. -
Page 38: Maintenance
MAINTENANCE Check the parking brake Check the engine’s oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine’s cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine... - Page 39 MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace air filter (paper filter) Check the caster wheels (every 200 hours) Replace the air cleaner’s pre-filter Check the hydraulic oil in the oil tank Change the hydraulic oil (every 500 hours)
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Page 40: Battery
Battery The mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •... -
Page 41: Safety System
Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position. The parking brake is on. -
Page 42: Parking Brake
Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident. -
Page 43: Neutral Adjustments
Engage the park brake. Measure the distance between the D brake bolt and the brake swivel. The distance should be "-¼". If adjustments are needed, loosen C jam nut. Turn the brake bolt until the distance is correct. Retighten C jam nuts. Neutral Adjustments WARNING! Neutral adjustments are made with... -
Page 44: Deck Belt
Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. Remove foot plate and belt shields. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. -
Page 45: Pump Belt
Double check belt routing to make sure it matches the routing decal, and that the belt does not have any twist. Correct if needed. Adjust belt tension by turning the eyebolt until there is approximately " -1" of threads showing outside the nut. -
Page 46: Cutting Blades
Install and tighten blade bolt securely. Torque blade bolt to 90 ft-lbs (122 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Yazoo/Kees bolt if required. Do not use lower grade hardware than specified. maINTeNaNCe WARNING! Blades are sharp. -
Page 47: Adjusting The Mower Deck
Adjusting the Mower Deck Leveling Deck Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See Tire Pressures in Maintenance section. If tires are under or over inflated, the deck cannot be properly adjusted. -
Page 48: Anti-Scalp Rollers
Anti-scalp Rollers Anti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be set in three positions: •... -
Page 49: Caster Wheels
Caster Wheels Check every 200 hours. Check that wheels rotate freely. Removal and Installation Remove nut and caster bolt. Pull the wheel out of the fork. Install in reverse order. Tighten caster bolt. Torque to 45 ft-lbs (61 Nm), then back nut off ½ turn. NoTE: Tire should rotate freely but axle spacers should not. -
Page 50: Lubrication
Lubrication Schedule 12/12 Every year 1/52 Every Week 1/365 Every day Change hydraulic drive filters. p Change engine oil every 50 hours. General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. -
Page 51: Wheel And Deck Zerks
Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the grease is forced out around the top washer. -
Page 52: Hydraulic Drive
Hydraulic Drive Fluid Change The hydraulic drive is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life, an oil filter change interval of every 500 hours is recommended. The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground. -
Page 53: Purging Procedures
Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. -
Page 54: Troubleshooting Guide
TROUbleshOOTINg gUIDe Problem Engine will not start. Starter does not turn the engine over. Engine runs rough. Engine seems weak. Cause • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. •... - Page 55 TROUbleshOOTINg gUIDe Problem Machine vibrates. Engine overheats. Battery not charging. Machine moves slowly, unevenly, or not at all. Mower deck not engaging. Hydraulic drive leaks oil. Uneven mowing results. Cause • Blades are loose. • Blades are incorrectly balanced. • Engine is loose.
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Page 56: Storage
Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Yazoo/Kees spare parts. An annual check-up at an authorized service workshop is a good way to ensure that the machine performs its best the following season. -
Page 57: Wiring Diagrams
WIRINg DIagRam TImeR sChemaTIC... -
Page 58: Technical Data
Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressures TeChNICal DaTa ZPKW5426 / 966494701 Kawasaki FX730V 26 HP (19.4 Kw) @ 3600 rpm Pressure w/ oil Filter 1.9 qts (1.8 liters) 2.0 qts (2.0 liters) - Page 59 Base Machine Length Base Machine Height Base Machine Width overall Width, Chute Up overall Width, Chute Down overall Height, RoPS Up TeChNICal DaTa ZPKW5426 / 966494701 54" (137.2 cm) 1"-5" (2.5-12.7 cm) 19" / 48.2 cm 4 adjustable Suspension 250 ft-lb ogura...
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Page 60: Torque Specifications
The torque values shown should be used as a general guideline when specific torque values are not given. Grade SAE Grade 5 ft./lbs ft./lbs ¼ ½ ¾ ** Grade 5 - Minimum commercial quality (lower quality not recommended) Grade Grade 8.8 ft./lbs ft./lbs 13.5... -
Page 61: Conformity Certificates
CONFORmITy CeRTIFICaTes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. -
Page 62: Service Journal
Action Delivery Service 1. Charge and connect the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Check hydraulic oil level. 4. Check hydraulic hoses for kinking or leaks. 5. Check neutral position. 6. Fill with fuel and open the fuel shut off valve. 7. - Page 63 Action After 10 hours 1. Change the engine oil. 2. Change the oil filter. 3. Check hydraulic oil level. 4. Inspect hydraulic hoses. 5. Inspect hydraulic belt 6. Inspect hydraulic filter. 7. Check neutral position. 8. Check safety system. 9. Check seat belt. 10.
- Page 64 Action Daily Service 1. Clean debris from mower. 2. Check engine oil level. 3. Check the tire pressures. 4. Check underside of deck. 5. Inspect deck pulleys. 6. Check/clean the engine’s cooling air intake. 7. Check safety system. 8. Check seat belt. 9.
- Page 65 Action 50-Hour Service 1. Clean debris from mower. 2. Change the engine oil and filter. 3. Check the tire pressures. 4. Clean the air filter. 5. Grease blade spindles. 6. Inspect deck belt and blades. 7. Check hydraulic oil level. 8.
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Page 66: Hour Service
Action 250-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampers 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8. Change air filter 9. - Page 67 Action 500-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampers 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8. Change air filter 9.
- Page 68 Action At least once each year 1. Clean the engine’s cooling air intake. 2. Replace the air cleaner’s pre-filter (foam). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil. 5. Replace the engine oil filter 6. Check/adjust the cutting height 7.
- Page 69 seRVICe JOURNal Action Date, mtr reading, stamp, sign...
- Page 70 seRVICe JOURNal Action Date, mtr reading, stamp, sign...
- Page 72 P/N 115 263226R1 09/21/09...