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Summary of Contents for Yazoo/Kees ZCBI48181
- Page 1 Models: Operators Manual ZCBI48181 Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 109994 REV. IR (09/01/04)
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Page 2: Good Service
GOOD SERVICE Yazoo/Kees products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual. -
Page 3: Table Of Contents
SYMBOLS & DECALS ... 4 SAFETY INSTRUCTIONS ... 5 General use and saftey rules ... 5 Driving on slopes ... 7 Children safety... 8 Service safety ... 8 Transportation ... 10 SPECIFICATIONS ... 11 ASSEMBLY ... 12 Tools Required ... 12 Unpacking ... -
Page 4: Symbols & Decals
SYMBOLS AND DECALS Reverse Neutral Fast Mower Mower deck deck disengaged engaged Parking brake Do not stand here Battery acid is corrosive, explosive, and flammable. Do not touch rotating parts. Shut off engine Keep a & remove key safe before perform- distance Read ing any... -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. General Use • Read all instructions in this operator’s manual and on the machine before starting it. - Page 6 SAFETY INSTRUCTIONS • Be careful when rounding fixed objects, so that the blades do not hit them. Never drive over foreign objects. • Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe distance from holes or other irregularities in the ground.
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Page 7: Driving On Slopes
SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip over, which can result in serious injury or death. All slopes require extra caution. If you cannot reverse up a slope or if you feel unsure, do not mow the slope. -
Page 8: Children Safety
SAFETY INSTRUCTIONS Children • Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing work. Never assume that children will stay put where you last saw them. -
Page 9: During Operation
SAFETY INSTRUCTIONS • Allow the engine to cool before refueling. Do not smoke. Do not fill fuel in the vicinity of sparks or open flames. • If leaks arise in the fuel system, the engine must not be started until the problem has been resolved. -
Page 10: Transportation
SAFETY INSTRUCTIONS • Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas. • Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting. -
Page 11: Specifications
GASOLINE CAPACITY AND TYPE OIL TYPE (SPI-SF-SJ): SPARK PLUG: GROUND SPEED (MPH): TIRE PRESSURE: CHARGING SYSTEM: BATTERY: BLADE BOLT TORQUE: CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your mower. •... -
Page 12: Seat Attachment
Your new mower has been assembled at the factory with the exception of those parts left un- assembled for shipping purposes. To ensure safe and proper operation of your mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. - Page 13 Adjustments may be required to get uniform positioning of the control lever. Refer to the "Service and Adjustment" section of this manual. NOTE: You may now roll or drive the mower off of the skid. Follow the appropriate instruction below to remove the mower from the skid. CONTROL FIGURE 2 TO ROLL THE MOWER OFF OF THE SKID...
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Page 14: Check Tire Pressure
CHECK THE TIRE PRESSURE Correct tire pressure is important for best cutting performance. • Check the tire pressure and adjust accordingly. Refer to the “SPECIFICATIONS” section in this manual. CHECKLIST PLEASE REVIEW THE FOLLOWING CHECKLIST • All assembly instructions have been completed •... -
Page 15: Operation
CONTROLS 1. PTO SWITCH – Used to engage or disengage the deck blades. 2. FOOT PEDAL – Used to raise, lower and select various cutting heights of the deck. 3. CONTROL LEVERS – the mower in both forward and reverse directions and turns the mower. -
Page 16: How To Use Your Mower
HOW TO USE YOUR MOWER TO SET PARKING BRAKE (See Fig. 3) Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the park brake will shut off the engine. - Page 17 NOTE: To begin motion the operator must be in the seat and the parking brake disengaged before the motion control levers can be moved from the neutral slots or the engine will kill. Fig. 4 and 4A. By moving the levers an equal amount forward or back the machine will move in a straight line in that direction.
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Page 18: To Operate On Hills
FOOT PEDAL HEIGHT PLATE FIGURE 5 TO ADJUST ANTI-SCALP ROLLERS (See Figure 6) Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. - Page 19 • The slowest speed possible should be used before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, pull drive levers into the neutral position and push to the outside of the unit and engage the park brake.
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Page 20: Before Starting The Engine
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your mower has been shipped from the factory, already filled with 10W-30 motor oil. • Check engine oil with the mower on level ground. • Refer to you Engine Owners Manual for correct oil level. -
Page 21: Mowing Tips
NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into the ignition and turn the key clockwise to “START” position and release the key as soon the engine starts. Do not run the starter continuously for more than 15 seconds per minute. -
Page 22: Customer Responsibilities
CUSTOMER RESPONSIBILITIES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter) Clean Air Filter Clean Air Screen... -
Page 23: Lubrication Chart
CUSTOMER RESPONSIBILITIES LUBRICATION CHART GREASE LUBE POINTS EVERY 25 HOURS. CHECK TIRE AIR PRESSURE FRONT TIRES - 15 PSI REAR TIRES - 15 PSI REFER TO ENGINE OPERATORS MANUAL PRIOR TO SERVICING THE ENGINE. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. - Page 24 CUSTOMER RESPONSIBILITIES IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON CUTTER HOUSING. • Install and tighten blade bolt securely (45-55 ft./lbs. torque). IMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED. BLADE CENTER HOLE BLADE BOLT (SPECIAL) FIGURE 8 TO SHARPEN BLADE (See Fig.
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Page 25: V-Belts
CUSTOMER RESPONSIBILITIES NOTE: Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. •... -
Page 26: Air Screen & Air Filter
CUSTOMER RESPONSIBILITIES Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as neces- sary. Make sure the cooling shrouds are rein- stalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/ or cooling shrouds removed will cause engine... -
Page 27: Service And Adjustment
SERVICE AND ADJUSTMENT WARNING BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Set park brake to engaged position. • Place PTO switch in the disengaged position (pressed down). • Turn ignition key "OFF" and remove the key. • Make sure the blades and all moving parts have completely stopped. -
Page 28: To Replace Deck Belt
SERVICE AND ADJUSTMENT FRONT-TO-BACK ADJUSTMENT (See Fig. 15). IMPORTANT: DECK MUST BE LEVEL SIDE- TO-SIDE. IF THE FOLLOWING FRONT-TO- BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT OR BOTH REAR LINKAGES EQUALLY SO THE DECK WILL STAY LEVEL. To obtain the best cutting performance, the deck should be adjusted so the front tip of the blades are approximately 1/8"... -
Page 29: Izt (Integraded Zeroturn Transaxle) Belt Replacement
SERVICE AND ADJUSTMENT DECK BELT INSTALLATION (See Figs. 16 and 17) NOTE: For ease in installing the deck belt, refer to the routing decal on the front edge of the deck. • Wrap the deck belt around the electric clutch that is located on the engine shaft. •... -
Page 30: To Remove Wheels For Repair
SERVICE AND ADJUSTMENT TO ADJUST THE SEAT (See Fig. 1) • Move the control levers into the neutral position and rotate to the outside of the machine. • Lift up on the back of the seat and rotate it forward. •... -
Page 31: Battery Replacement
SERVICE AND ADJUSTMENT TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal on each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of the fully charged battery. -
Page 32: To Adjust Park Brake
SERVICE AND ADJUSTMENT TO ADJUST PARK BRAKE Before making any adjustments: NOTE:Make sure the brake arm is engaged into brake sprocket on both sides. You can push the mower to make it engage into the sprocket. See Fig. 19. • With the park brake off the sping should measure 2 3/4”... -
Page 33: Storage
Immediately prepare your mower for storage at the end of the season or if the mower will not be used for 30 days or more. WARNING Never store the mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. - Page 34 CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Install plugs. • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER •...
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Page 35: Troubleshooting Points
TROUBLESHOOTING POINTS PROBLEM Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. - Page 36 TROUBLESHOOTING POINTS PROBLEM Engine continues to 1. Faulty operator-safety presence control system. run when operator leaves seat with attachment Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4.
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Page 37: Wiring Schematic
WIRING SCHEMATIC...
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