Technical Data - REMS Power-Press SE Instruction Manual

eng
● Always position the radial press with pressing tongs, Mini pressing tongs,
pressing ring with adapter tongs on the press fi tting at a right angle to the
pipe axis. If the radial press is positioned askew to the pipe axis, its high drive
force will pull it to a right angle to the pipe axis. This could crush hands or other
parts of the body and/or there is a risk of fracture whereby fl ying parts can cause
serious injuries.
● Do not start radial presses without pressing tongs, Mini pressing tongs or
pressing ring with adapter tongs. Do not start the pressing process except to
make a press joint. Unless counter pressure is applied by the press fi tting, the
drive unit, pressing tongs, Mini pressing tongs, pressing ring and adapter tongs drive unit, pressing tongs, Mini pressing tongs, pressing ring and adapter tongs drive unit, pressing tongs, Mini pr
will be needlessly stressed.
● Before using pressing tongs, pressing rings with adapter tongs (pressing
jaws, pressing slings with adapter jaws) from other manufacturers, check
whether these are suitable for the REMS radial presses. Pressing tongs,
pressing rings with adapter tongs of other makes can be used in REMS Power-
Press SE, REMS Power-Press, REMS Power-Press ACC, REMS Power-Press
XL ACC, REMS Akku-Press, REMS Akku-Press ACC and REMS Akku-Press
22 V ACC if they are designed for the necessary thrust force of 32 kN , fi t
mechanically in the REMS drive unit, can be properly locked and break without
danger, e.g. without the risk of fl ying parts of the press jaws, at the end of their
life or when overloaded. It is recommended to only use pressing tongs and
pressing rings with adapter tongs which are designed with a safety factor ≥ 1.4
against permanent fracture, i.e. withstand a necessary thrust force of 32 kN up
to a thrust force of 45 kN. Also read and observe the instruction manuals and
safety instructions of the respective manufacturer/supplier of the pressing tongs,
pressing rings with adapter tongs and the installation and assembly instructions
of the manufacturer supplier of the press fi tting system to be pressed and observe
any restrictions for use that are specifi ed there. Failure to do so could lead to
fracture and fl ying parts can cause serious injuries.
● Only operate the axial press with pressing heads fully inserted. Failure to
do so could lead to fracture and fl ying parts can cause serious injuries.
● Always screw expanding heads as far as they will go onto the expander.
Failure to do so could lead to fracture and fl ying parts can cause serious injuries.
● Use only undamaged pressing tongs, Mini pressing tongs, pressing rings,
adapter tongs, pressing heads and expanding heads. Damaged pressing
tongs, Mini pressing tongs, pressing rings, adapter tongs, pressing heads and
expanding heads can jam or fracture and/or the press fi tting will be faulty. Do not
attempt to repair damaged pressing tongs, Mini pressing tongs, pressing rings,
adapter tongs, pressing heads and expanding heads. Failure to do so could lead
to fracture and fl ying parts can cause serious injuries.
● Pull out the plug or remove the battery before assembly/disassembly of
pressing tongs, Mini pressing tongs, pressing rings, adapter tongs, pressing
heads and expanding heads. There is a risk of injury.
● Position the rotary sleeve (27) of Power-Press XL ACC according to the
pressing tongs/adapter tongs being used, see 2.2. There is a risk of injury.
● Comply with the maintenance regulations for the power tool and follow the
maintenance instructions for pressing tongs, Mini pressing tongs, pressing
rings, adapter tongs, pressing heads and expanding heads. Following the
maintenance instructions has a positive effect on the life of the power tool, the
pressing tongs, Mini pressing tongs, pressing rings, adapter tongs, pressing
heads and widening heads.
● Never let the power tool operate unattended. Switch off the power tool
during longer work breaks, pull out the mains plug/battery. Electrical devices
can cause hazards which lead to material damage or injury when left unattended.
● Place maximum 3 XL 64–108 (PR-3S) pressing rings in the XL-Boxx system
case with inlay for XL 64–108 (PR-3S) pressing rings (accessory art. no.
579603). Compliance with the maximum load capacity of 3 XL (PR-3S) pressing
rings reduces the risk of material damage and injury.
● Check the power cable, extension leads of the power tool and the power
supply regularly for damage. Have these renewed by qualifi ed experts or an
authorised REMS customer service workshop in case of damage.
● Only allow trained persons to use the power tool. Apprentices may only use
the power tool when they are over 16, when this is necessary for their training
and when they are supervised by a trained operative.
● Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the power tool
safely may not use this power tool without supervision or instruction by a
responsible person. Otherwise there is a risk of injury due to false operation.
● Only use approved and appropriately marked extension leads with a suffi -
cient cable cross-section. Use extension leads up to a length of 10 m with
cable cross-section 1.5 mm², from 10 – 30 m with cable cross-section 2.5 mm².
DANGER DANGER
● Observe the operating instructions "Cable shears and E01 pressing tongs"
when using the radial presses with REMS cable shears (art. no. 571887) as
well as with REMS Mini Basic E 01 pressing tongs (art. no. 578618) or REMS
Basic E 01 pressing tongs (art. no. 571855) with pressing inserts (see also
www.rems.de → Downloads → Operating Instructions). Failure to heed the
safety notes and instructions increases the risk of electric shock.
● Observe the operating instructions "Fall protection systems" when using the
radial presses with REMS Basic E 01 pressing tongs (art. no. 571855) with T
12 pressing inserts (art. no. 570891) (see also www.rems.de → Downloads
→ Releases). Failure to heed the safety notes and instructions increases the
risk of falling.
18
Safety notes for batteries, rapid chargers,
power supply units
WARNING WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided
with this power tool. Failure to follow all instructions listed below may result in
electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
See also www.rems.de → Downloads → Instruction Manuals.
Explanation of symbols
DANGER DANGER Danger with a high degree of risk which results in death or
severe injury (irreversible) if not heeded.
WARNING WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Danger
Falling
Electrical voltage
Read the operating manual before starting
Use eye protection
Use ear protection
Electrical device complies with protection class II
Not suitable for using outdoors
Switched-mode power supply (SMPS)
Short-circuit-proof safety transformer (SCPST)
Environmental friendly disposal
CE conformity mark

1. Technical Data

Intended use
WARNING WARNING
REMS radial presses are intended for making press joints of all common pressfi tting
systems for the manufacture of connections for electric cables, for the manufacture of
connections for fall protection systems, for cropping threaded bars and for cropping
electric cables (radial presses with 32 kN).
REMS Mini M cropping tongs and REMS M cropping tongs are intended for the
purpose of cropping threaded bars up to the strength class 4.8 (400 N/mm²).
REMS cable shears are intended for cropping electric cables ≤ 300 mm² (Ø 30 mm).
REMS Mini Basic E01 pressing tongs, REMS Basic E01 pressing tongs are intended
for pressing Klauke connection material for electric cables ≤ 300 mm², in connection
with suitable Klauke Series 22 pressing inserts, narrow pressing.
REMS Basic E01 pressing tongs with T12 pressing inserts are intended for pressing
approved fall protection systems.
REMS axial presses are intended for the purpose of making compression sleeve
connections.
REMS pipe expanders are intended for the purpose of expanding and calibrating pipes.
REMS batteries, rapid chargers, power supply units are intended for use in accord-
ance with the guidelines for use (fi g. 22).
All other uses are not for the intended purpose and are prohibited.
1.1. Scope of Supply
Electrical radial presses/pipe expanders: Drive unit, operating instructions, steel
case/L-Boxx/XL transport crate/XL-Boxx.
Cordless presses/pipe expanders: Drive unit, Li-Ion battery, rapid charger,
operating instructions, steel case/L-Boxx/XL-Boxx.
eng