Related Manuals for Yazoo/Kees ZELKH6125
Summary of Contents for Yazoo/Kees ZELKH6125
- Page 1 Operator Manual ZELKH6125 / 966509601 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
- Page 2 To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
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Page 3: Table Of Contents
CoNTENTS INTRoDUCTIoN ............5 MAINTENANCE ............37 Driving and Transport on Public Roads .....5 Maintenance Schedule ........37 Towing ..............5 Battery ..............39 operating ............5 Safety System ...........40 Good Service .............6 Fuel Filter ............40 Manufacturing Number .........6 Tire Pressures ...........40 SYMBoLS AND DECALS .........7 Parking Brake ...........41 SAFETY ..............9 Deck Belt ............42... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTRODUCTION Congratulations Towing Thank you for purchasing a Yazoo/Kees ride-on If machine is equipped with a tow hitch, use extreme mower. This machine is built for superior efficiency caution when towing. Never allow children or others in to rapidly mow primarily large areas. A control panel or on the towed equipment. -
Page 6: Good Service
INTRODUCTION Good Service When you need spare parts or support in service Yazoo/Kees’s products are sold only in specialized questions, warranty issues, etc., please consult retail stores with complete service. This ensures that you as a customer receive only the best support and the following professional: service. -
Page 7: Symbols And Decals
symbOls aND DeCals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxxxxx. - Page 8 symbOls aND DeCals Read Shut off engine and Keep a safe Use on slopes No passengers operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up, Careful going...
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Page 9: Safety
saFeTy Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE oF AMPUTATING HANDS AND FEET AND THRoWING oBJECTS. - Page 10 saFeTy • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Always wear eye protection when operating machine. • Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
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Page 11: Personal Safety Equipment
saFeTy Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. - Page 12 saFeTy Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain out of the path of danger. •...
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Page 13: Safe Handling Of Gasoline
saFeTy WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. -
Page 14: General Maintenance
saFeTy General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 saFeTy Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following...
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Page 16: Transport
saFeTy Transport WARNING! • The machine is heavy and can cause serious Escaping hydraulic oil under crushing injuries. Be extra cautious when it is pressure can have sufficient force loaded on or unloaded from a vehicle or trailer. to penetrate the skin, causing •... -
Page 17: Controls
CONTROls This operator’s manual describes the Yazoo/Kees Transmission from the engine is made via belt-driven Zero Turn Rider. The rider is fitted with a Kohler four- tandem hydraulic pump. Using the left and right stroke overhead valve engine developing 25 horse steering controls, the flow is regulated and thereby the power*. -
Page 18: Motion Control Levers
CONTROls Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 19: Hour Meter
CONTROls Hour Meter The hour meter displays the total operating time. It will flash CHG oIL (Change oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG oIL icon will come on and shut off automatically. -
Page 20: Parking Brake
CONTROls Parking Brake The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it. IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. - Page 21 CONTROls Release the key to the RUN position when the engine has started. 8066-014 Ignition switch - RUN position For using “accessory”, turn the key counter clockwise. 8066-013 Ignition switch - accessory...
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Page 22: Fuses
CONTROls Fuses Fuses are located on the right hand side of the machine. They are accessed by tilting the seat forward. Fuses are flat pin fuses type as used in automobiles. There are three fuses with ratings and functions: 20 A, Primary fuse. 7.5 A, Mower deck coupling. -
Page 23: Seat Adjustment Lever
CONTROls Seat Adjustment Lever The seat can be adjusted lengthways. The lever is located at the front side of the seat. When making adjustments the lever is moved to the left or upward depending on model. 8066-006 Lengthways adjustment Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat. -
Page 24: Refueling
CONTROls Refueling Read the safety instructions before refueling. The machine has one fuel tank, just behind the seat. The tank capacity is 5.7 gallons (22 liters). Regularly check the gas cap gasket for damage and keep the cap properly tightened. The engine will run on a minimum of 87-octane unleaded gasoline (no oil mix). -
Page 25: Operation
OPeRaTION Read the Safety Instructions section and the moved forward or backwards, the mower will not following pages if you are unfamiliar with the machine. move. Slowly move both control levers forward slightly. This will allow mower to start moving forward in a Training straight line. -
Page 26: Before Starting
OPeRaTION Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the daily maintenance before starting (see maintenance schedule in the Maintenance section). • Check that there is sufficient fuel in the fuel tank. •... -
Page 27: Starting The Engine
OPeRaTION Starting the Engine Sit on the seat. Raise the mower deck to the transport position. Activate the parking brake. 8066-019 Set mower deck to the transport position Disengage the mower blades by depressing the blade switch. 8066-012 Press the control for disengaging the mower deck Move the steering controls outward to the locked (outer) neutral position. - Page 28 OPeRaTION Move the throttle to the middle position. 8066-020 Set the throttle If the engine is cold, the choke control should be pulled outward to the choke position. 8066-020 Set the choke control open the fuel tank valve. 8065-013 Fuel valve in the OPEN position...
- Page 29 OPeRaTION Press in and turn the ignition key to the start position. 8066-0021 Turn to START position When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time.
- Page 30 OPeRaTION Push the choke control in gradually when the engine has started. 8066-022 Push choke in after starting Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, “half throttle”, for 3-5 minutes before loading it too heavily.
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Page 31: Jumper Cables
OPeRaTION Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. -
Page 32: Running
OPeRaTION Running Release the parking brake by moving the lever downward. NoTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 33: Operating On Hills
OPeRaTION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions. WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. • The slowest speed possible should be used before starting up or down hills. -
Page 34: Stopping The Engine
OPeRaTION Stopping the Engine Move the throttle to the minimum position (tortoise symbol). If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping. To prevent fouling the spark plugs, avoid idling the engine for longer periods. -
Page 35: Mowing Tips
OPeRaTION Mowing Tips WARNING! • observe and flag rocks and other fixed objects to Clear the lawn of stones and other avoid collisions. objects that can be thrown out by the • Begin with a high cutting height and reduce it blades. -
Page 36: Manual Transport
OPeRaTION Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump Release Valves Pump release valves are located at the front and rear of the pump. They are used to release the system so the machine may be moved by hand when not running. -
Page 37: Maintenance
maINTeNaNCe Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation. - Page 38 maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ■...
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Page 39: Battery
maINTeNaNCe Battery STANDARD STATE APPRoXIMATE BATTERY CHARGING TIME* To FULL CHARGE AT 80 F / 27 The mower is equipped with a maintenance free BATTERY Maximum Rate at: battery and does not need servicing. However, CHARGE 50 Amps 30 Amps 20 Amps 10 Amps periodic charging of the battery with an automotive... -
Page 40: Safety System
maINTeNaNCe Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position. -
Page 41: Parking Brake
maINTeNaNCe Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. WARNING! Faulty adjustment results in reduced braking ability and can cause an accident. -
Page 42: Deck Belt
maINTeNaNCe Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. Remove foot plate and belt shields. Using a ratchet with a ” socket on the spring idler bolt to relieve the tension on the belt. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. -
Page 43: Pump Belt
maINTeNaNCe Pump Belt Replacing pump belt Park the mower on a level surface. Engage the parking brake. Belt removal Remove the deck belt (see Deck Belt Removal in this section of the manual). Remove clutch stop to access the belt. Disconnect clutch wire. -
Page 44: Cutting Blades
Install and tighten blade bolt securely. Torque blade bolt to 90 ft-lbs (122 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Yazoo/Kees bolt if required. 8065-028 1. Blade Do not use lower grade hardware than 2. Blade bolt (special) specified. -
Page 45: Adjusting The Mower Deck
maINTeNaNCe Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. -
Page 46: Anti-Scalp Rollers
maINTeNaNCe Anti-scalp Rollers Anti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be set in three positions: •... -
Page 47: Caster Wheels
maINTeNaNCe Caster Wheels Check every 200 hours. Check that wheels rotate freely. Removal and Installation Remove nut and caster bolt. Pull the wheel out of the fork. Install in reverse order. Tighten caster bolt. Torque to 45 ft-lbs (61 Nm), then back nut off ½ turn. NoTE: Tire should rotate freely but axle spacers should not. -
Page 48: Lubrication
lUbRICaTION Lubrication Schedule 8011-672-5 12/12 Every year Lubricate with grease gun Level check 1/52 Every Week oil change 1/365 Every day Filter change Change hydraulic drive filters. General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication. movements during lubrication. -
Page 49: Wheel And Deck Zerks
lUbRICaTION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Lubricate with a grease gun until the grease is forced out around the top washer. Front Wheel Bearings Lubricate 3-4 strokes with a grease gun on each set of wheel bearings. -
Page 50: Hydraulic Pump
lUbRICaTION Hydraulic Pump Fluid Change This transaxle is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended. The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground. -
Page 51: Troubleshooting Guide
TROUbleshOOTINg gUIDe Problem Cause Engine will not start. • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. • Battery is dead. • Contamination in the carburetor or fuel line. •... - Page 52 TROUbleshOOTINg gUIDe Problem Cause Machine vibrates. • Blades are loose. • Blades are incorrectly balanced. • Engine is loose. Engine overheats. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. •...
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Page 53: Storage
It is very flammable and can cause purchase year, model, type, and serial number. serious personal injury and property Always use genuine Yazoo/Kees spare parts. damage. Drain the fuel into an An annual check-up at an authorized service approved container outdoors and workshop is a good way to ensure that the machine far away from open flame. -
Page 54: Wiring Diagrams
WIRINg DIagRam... -
Page 55: Technical Data
TeChNICal DaTa Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs ft./lbs... - Page 56 TeChNICal DaTa ZELKH6125/966509601 Engine Manufacturer Kohler Type Courage Pro Power 25 hp* Lubrication Pressure with oil filter oil capacity excluding filter 1.6 qt / 1.5 liter oil capacity including filter 1.7 qt / 1.9 liter Engine oil (See viscosity diagram)
- Page 57 TeChNICal DaTa ZPKW5426 / 966494701 Frame Cutting Width 61" / 155cm Cutting Height 1.5 - 4.5" / 3.8 - 11.4 cm Uncut Circle Number of Blades Blade Length 21" / 533 mm Nose Rollers Sprung Seat Standard Hinged Arm Rests Hour Meter Blade Engagement 200 ft-lb Warner...
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Page 58: Conformity Certificates
CONFORmITy CeRTIFICaTes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. -
Page 59: Service Journal
seRVICe JOURNal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge and connect the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Check hydraulic oil level. 4. Check hydraulic hoses for kinking or leaks. 5. - Page 60 seRVICe JOURNal Action Date, mtr reading, stamp, sign After 10 hours 1. Change the engine oil. 2. Change the oil filter. 3. Check hydraulic oil level. 4. Inspect hydraulic hoses. 5. Inspect hydraulic belt 6. Inspect hydraulic filter. 7. Check neutral position. 8.
- Page 61 seRVICe JOURNal Action Date, mtr reading, stamp, sign Daily Service 1. Clean debris from mower. 2. Check engine oil level. 3. Check the tire pressures. 4. Check underside of deck. 5. Inspect deck pulleys. 6. Check/clean the engine’s cooling air intake. 7.
- Page 62 seRVICe JOURNal Action Date, mtr reading, stamp, sign 50-Hour Service 1. Clean debris from mower. 2. Change the engine oil and filter. 3. Check the tire pressures. 4. Clean the air filter. 5. Grease blade spindles. 6. Inspect deck belt and blades. 7.
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Page 63: Hour Service
seRVICe JOURNal Action Date, mtr reading, stamp, sign 250-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8. - Page 64 seRVICe JOURNal Action Date, mtr reading, stamp, sign 500-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8.
- Page 65 seRVICe JOURNal Action Date, mtr reading, stamp, sign At least once each year 1. Clean the engine’s cooling air intake. 2. Replace the air cleaner’s pre-filter (foam). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil. 5. Replace the engine oil filter 6.
- Page 66 seRVICe JOURNal Action Date, mtr reading, stamp, sign...
- Page 68 P/N 115 264927R1 11/10/09...