INTRODUCTION Content User manual ..................1 Introduction ................. 5 Safety warnings ................7 Installation .................. 8 Checking the delivery ............8 Unpacking the UPS system ..........8 Checking the accessories ........... 9 Installation as tower, activating battery ....... 9 Installation in a rack, activating the batteries ....11 Getting started ..............
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INTRODUCTION Specification ..............37 Rear view ................39 CE confirmation ..............41 Warranty ................... 42 List of Illustrations Figure 1: Circuit diagram of principle ..........5 Figure 2: ZINTO 800 - 3000 in the rack ..........6 Figure 3: ZINTO 800 - 3000 as tower ..........6 Figure 4: Removing the frontpanel ...........
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INTRODUCTION List of tables Table 1: Package contents ..............9 Table 2: Descriptions of display ............16 Table 3: Display ................18 Table 4: Acoustic alarm ..............18 Table 5: Overview of operating status ..........19 Table 6: Configuration menu ............20 Table 7: Pin assignment for RS-232 interface ........
INTRODUCTION 1. Introduction ONLINE USV-Systeme AG (ONLINE) is one of the leading manufac- turers of uninterruptible power supplies (UPS). Since 1988, the Ger- man company has focussed on the development, production, sale and support of UPS systems. Based on unit numbers sold, ONLINE prod- ucts are the German number one in the UPS market and internation- ally recognised because of their top quality and excellent support.
INTRODUCTION The ZINTO also offers the following benefits: Rack-Tower-versatile model, only 2U Silent in normal operation Buck & Boost function for voltage regulation without battery Perfect sinewave output voltage Efficiency >97 % High active power due to Power factor 0.9 ...
SAFETY WARNINGS 2. Safety warnings This manual contains important instructions that you must follow dur- ing the installation and maintenance of the UPS system and the bat- teries. Please read all the instructions in the manual before working with the device. Keep the manual in a safe place. CAUTION ...
INSTALLATION 3. Installation 3.1 Checking the delivery Keep the transport box and the packaging material for the carrier or sales point. If parts of the system have been damaged in transit, sub- mit a transport damage complaint to your supplier within 24 hours. If you only discover damage after accepting the device, please submit a complaint for concealed damage.
INSTALLATION Figure 5: Connecting the battery Figure 4: Removing the frontpanel 2. Connect two foot components to one foot (see Figure 6) and push the UPS system into the two feet from above (see Figure 7). Make sure the distance between the two feet is as great as possible to ensure stability.
INSTALLATION 3.5 Installation in a rack, activating the batteries The UPS system is delivered fully assembled. CAUTION The casing is very heavy (see Chapter 8 Technical Data). Optional slide rails (article no. Rack Kit) are available for the rack model. The slide rails fit 48 cm (19 inch) racks with a depth of 48 to 78 Fit the rack kit (separate assembly instructions provided with the rack kit).
INSTALLATION Figure 10: Connect the battery Figure 11: Mounting the frontpanel Finally, fit the front panel by reversing the sequence. Align the mounting bracket (L = left and R = right) with the screw holes on either side of the UPS system and affix it using the M4 x 8 countersunk screws provided.
INSTALLATION 3.6 Getting started PLEASE NOTE Make sure that the overall rated performance of the load con- nected does not exceed the capacity of the UPS system. The power consumption of inductive loads or laser printers can be very high, please take this into consideration when specifying your UPS system.
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INSTALLATION Starting in battery mode 1. Hold the “ON / MUTE” button on the UPS system down until you hear a beep. 2. The UPS system is starting, the display then shows the battery statuses (see Chapter 4.4 Operating statuses) and supplies the load connected with reliable power.
OPERATION 4. Operation 4.1 Control panel The UPS system has a control panel with three buttons and a graph- ical display (see Figure 14). Figure 14: Control panel and display Button Function In standby mode: Press button for Switch on more than 2 seconds In battery mode: Press button for Alarm signal OFF...
OPERATION In normal mode: Switching the dis- play from input voltage and fre- Switch over quency, battery voltage and capacity, UPS internal temperature, output SELECT / voltage, frequency and current, load In standby mode: Press button for Configuration mode longer than 2 seconds to start config- uration mode Down In configuration mode: Back to menu...
OPERATION 4.2 Display and menu Symbol Description Function Pressing the SELECT button in normal mode Input, battery, displays the following measurements: temperature, out- Input voltage and frequency, battery voltage put, load and capacity, UPS internal temperature, out- put voltage, current and frequency, load in %. Autonomy time Display of remaining autonomy time Displays the current load.
OPERATION Symbol Description Function Output sockets Active UPS output Battery symbol in DC link: UPS system in bat- Battery tery mode Battery symbol in DC link: Battery in charging Battery charging mode The UPS system evens out low voltage in the Boost mode mains voltage without the battery The UPS system evens out high voltage in...
OPERATION Enable EPO / Emergency Power Off Temperature Table 5: Overview of operating status 4.3 Settings 1. Open configuration menu: Switch to standby mode and press button for 3 seconds. 2. Selection of menu options: Press button until you reach the menu option you want (see Table 6).
OPERATION 4.4 Operating statuses The status of the UPS system is displayed on the control panel. Normal operating mode Figure 15: Normal mode display In normal mode, “OK” is shown on the display and the UPS system is fed by the supply network. The UPS system monitors the batteries and charges them as required.
OPERATION If the supply network is restored after the UPS system has shut down, the UPS is automatically restarted. The batteries are charged up and the load connected are supplied with power. Standby mode If the UPS system is switched off and the power supply cable is con- nected, the UPS system works in standby mode.
COMMUNICATION AND INTERFACES 5. Communication and interfaces 5.1 RS-232 and USB interface In order to establish communication between the UPS system and a computer, connect the computer using a suitable data cable (USB ca- ble provided) to the RS-232 or USB interface on the UPS system (see Chapter 8.2 Rear view).
COMMUNICATION AND INTERFACES 5.2 Slot for interface cards The ZINTO features a slot (see Chapter 8.2 Rear view) for the follow- ing interface cards: Product no. Description DW7SNMP30 SNMP adapter Basic The SNMP adapter communicates via TCIP/IP with the load at- tached to the network.
COMMUNICATION AND INTERFACES CAUTION The emergency power off switch must not be connected to circuits which are connected to the supply network. Reinforced insulation from the network is required. The emergency power off switch must be designed for at least 60V DC / 30V AC and 20mA.
COMMUNICATION AND INTERFACES to the end device. The data connection protection cable protects net- works with a transfer rate of 10 to 1000 Mbit/s. 5.5 DataWatch software The ZINTO range is supplied as standard with DataWatch, a compre- hensive software solution for shutting down and managing the PC or server system and for monitoring the ZINTO and the power supply network.
COMMUNICATION AND INTERFACES Configure and enable/disable the emergency power off function (EPO) Manual restart of the UPS system Signalling battery failure Advanced display of the total battery runtime Display of the serial number Local server shutdown via RS-232 / USB-interface Multi server shutdown via TCP/IP SNMP-proxy-agent Send E-Mail, SMS, broadcastmessages...
MAINTENANCE 6. Maintenance 6.1 Care and maintenance To ensure a long service life for the system, the area around the UPS system should be kept clean and free of dust. If the area around the system is very dusty, clean the external surfaces of the system with a vacuum cleaner.
MAINTENANCE 6.4 Replacing the batteries PLEASE NOTE Do not replace the batteries while the UPS system is in battery mode. The hot-swap functionality means the batteries can be replaced with- out first shutting down the UPS system and disconnecting the load. If you would prefer to disconnect the UPS system before changing the batteries, read Chapter 3.6 Getting started.
MAINTENANCE CAUTION DANGER OF ELECTRIC SHOCK. Never make changes to the battery cabling or connections. Attempting to change the battery cabling yourself could lead to serious injury. The batteries of the UPS system are very heavy. Be careful when handling heavy batteries.
MAINTENANCE 2. Disconnect the battery connector (see Figure 22) Figure 22: Disconnecting the battery connector 3. Remove the battery cover (see Figure 23). Figure 23: Removing the battery cover 4. Carefully remove the battery insert using the handle. 5. Replace the batteries in the battery insert. PLEASE NOTE ...
MAINTENANCE CAUTION A small arc can occur when the batteries are connected to the UPS system. This is normal and represents no risk to person- nel. Insert the battery cable quickly and firmly into the battery plug connection in the UPS system. 7.
TROUBLESHOOTING 7. Troubleshooting The ZINTO is designed for autonomous operation and automatically reports and problems in the display. 7.1 Error codes Error code Event Error starting the DC link DC link voltage too high DC link voltage too low Error starting inverter Inverter voltage too high Inverter voltage too low Short circuit in inverter output...
TROUBLESHOOTING Warning sound every 2 Charger error seconds Warning sound every 2 Battery error seconds Warning sound every 2 Replace battery seconds Warning sound every 2 EEPROM Error seconds Table 11: Warnings 7.3 Troubleshooting Operating status Possible cause Measure The UPS system cannot The input cable is not Check that both connect- be switched on, although...
The alarm cannot be muted for alarm and error messages. 7.5 Support ONLINE USV-Systeme AG (ONLINE) is one of the leading manufac- turers of uninterruptible power supplies (UPS). Since 1988, the Ger- man company has focussed on the development, production, sale and support of UPS systems.
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TROUBLESHOOTING As a German provider, ONLINE guarantees direct approachability, simple processing and short response times. Comprehensive support is a matter of course - before and after purchase. ONLINE sets great store by reliable support and service. Free direct advice and support on: Software hotline: +49 (89) 242 39 90 - 13 Hardware hotline: +49 (89) 242 39 90 - 18...