Eaton Diesel Plus 4A55737H01 O & M Manual

Eaton Diesel Plus 4A55737H01 O & M Manual

Diesel engine fire pump controller
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O & M Manual IM05805019K
Effective June 2011
EATON Diesel Plus
Diesel Engine Fire Pump Controller
Powering Business Worldwide

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Summary of Contents for Eaton Diesel Plus 4A55737H01

  • Page 1 O & M Manual IM05805019K Effective June 2011 EATON Diesel Plus Diesel Engine Fire Pump Controller Powering Business Worldwide...
  • Page 2: Table Of Contents

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 Contents Description Page Description Page 1. INTRODUCTION ............. 3 4.4 Output Relays............. 10 1.1 Safety................. 3 4.4.1 Relay Functions ..........10 1.2 Warranty ..............3 4.4.2 Future #1 - Future # 2 ........
  • Page 3: Introduction

    The connection should be installed as per NFPA, 20. regarding the information, recommendations and descriptions contained herein. In no event will EATON be responsible to the The pressure sensor and internal plumbing components are purchaser or user in contract, in tort (including negligence), rated for a maximum of 500 PSI.
  • Page 4: Wire Sizes

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 The maximum current draw that the chargers will draw when CAUTION operating at 100% charging rate is: Do not apply an AC voltage to these terminals.
  • Page 5: Ac Input Fuse Protection

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 3.1.4 AC Input Fuse Protection To select 24 Volt battery charger cycle with NiCad batteries, set DIP switches 3 and 6 to the ON position and all other DIP The AC Supply is protected by a 6 amp fuse which will blow in switches to the OFF position.
  • Page 6: The L Eds

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 The Diesel Plus Controller front panel serves two primary The fourth line of the display indicates the time remaining on functions: output and input. The output function consists of: any active timers, alarms without an associated LED, and custom messages.
  • Page 7: Pushbuttons

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 3.3 Display Board Access Area • Low Fuel - This red LED will be illuminated when the controller receives a signal from the fuel level switch The display board is housed in a protective case that is indicating there is low fuel.
  • Page 8: Start Sequence

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 4.2 Start Sequence STOP Modes The Stop Mode is programmable for Auto Shutdown - On or Off In the Automatic Mode the Diesel Plus controller will (see Appendix C).
  • Page 9: Program Descriptions

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 If water requirements call for more than one pumping unit  jumper is factory installed. The jumper must be removed in to operate, the units shall start at intervals of 5 to 10 seconds.
  • Page 10: Power Failure Alarm

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 4.3.6 Audible Alarm Silencing High Engine Temperature Indicates that the coolant temperature in the water jackets is A separate audible alarm silence switch is provided which can extremely hot.
  • Page 11 English, French, or Spanish. A fourth language can be pressure stop point, low pressure alarm, and high pressure added utilizing the USB port. Consult Eaton for available alarm set-points will be removed from the menu system. languages. Refer to for programming.
  • Page 12 RESTRICT STARTING OR STOPPING OF THE FIRE PUMP UNLESS REQUIRED above the pressure start point, the timer will stop timing and BY THE AHJ. EATON CORPORATION ASSUMES NO LIABILITY WHEN THIS the starting sequence will discontinue. When the SST is FUNCTION IS USED.
  • Page 13 EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 outputs can be programmed for. Following is a description of Table 2. Generic Custom Input Labels the menu items in the Custom Outputs menu.
  • Page 14: History, Diagnostics, Statistics, Configuration

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 6.1 System History • Latched Until Reset - Output relays can be set as latching relays. Pressing the ACK/ALARM or RESET buttons will The Diesel Plus controller will record the last 10,000 alarm/ unlatch them.
  • Page 15: Controller Diagnostics

    Diagnostic values that are recorded are the current date and • Refer to Section 8 for the creation of the custom message file. time, the microprocessor’s firmware version, Eaton’s shop 7.1.3 Firmware Update order number, customer order number, voltage readings, pressure sensor readings, input status, and relay status.
  • Page 16: Custom Messages

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 8. CUSTOM MESSAGES NOTE In order to upload custom messages to the controller a file All cells need to be formatted as text. needs to be created. This section outlines the file format and trigger points required to use the custom messages.
  • Page 17: Appendix A: Main Menu Tree

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX A: MAIN MENU TREE MENU PASSWORD SELECT LANGUAGE LANGUAGE   REGIONAL GO TO SETTINGS APPENDIX B   PRESSURE GO TO SETTINGS APPENDIX C ...
  • Page 18: Appendix B: Regional Settings Menu Tree

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX B: REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS SET DAY OF MENU CHANGE DATE SET MONTH SET DAY SET YEAR WEEK   NEXT MENU ITEM...
  • Page 19: Appendix C: Pressure Settings Menu Tree

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX C: PRESSURE SETTINGS MENU TREE PRESSURE SETTINGS PRESSURE SET PRESSURE MENU NEXT MENU ITEM TRANSDUCER TRANSDUCER   PRESSURE SET START MENU NEXT MENU ITEM...
  • Page 20: Appendix D: Timer Values Menu Tree

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX D: TIMER VALUES MENU TREE TIMER VALUES RUN PERIOD SET RUN MENU TIMER PERIOD TIMER   RPT START SET RPT START MENU...
  • Page 21: Appendix E: Custom Input/Output Menu Tree

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX E: CUSTOM INPUT/OUTPUT MENU TREE CUSTOM INPUT/ OUTPUT CUSTOM GO TO MENU INPUTS APPENDIX E(a)   CUSTOM GO TO MENU OUTPUTS APPENDIX E(b) ...
  • Page 22: Appendix E(A): Custom Inputs Menu Tree

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX E(a): CUSTOM INPUTS MENU TREE C U S T O M IN P U T S A C K M E N U...
  • Page 23: Appendix E(B): Custom Outputs Menu Tree

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX E(b): CUSTOM OUTPUTS MENU TREE CUSTOM OUTPUTS MENU SELECT RELAY SELECT ALARM MENU TYPE LATCHED SET LATCHED MENU NEXT MENU ITEM RELAY RELAY ...
  • Page 24: Appendix E(C): Custom Lights Menu Tree

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX E(c): CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS MENU SELECT LIGHT MENU SELECT TYPE EATON CORPORATION www.eaton.com...
  • Page 25: Appendix F: Main Menu Password Menu Tree

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX F: MAIN MENU PASSWORD MENU TREE MAIN MENU MENU PASSWORD SELECT SELECT SELECT SELECT SELECT PASSWORD BUTTON #1 BUTTON #2 BUTTON #3 BUTTON #4...
  • Page 26: Appendix G: Custom Message Load & Activation

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX G: CUSTOM MESSAGE LOAD & ACTIVATION SELECT CUSTOM DATA MESSAGES CUSTOM MESSAGES SELECT LOAD WILL BE UPLOADED SELECT CUSTOM DATA MESSAGES SELECT MESSAGE...
  • Page 27 EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX K: • For control wiring, use #14 AWG wire for all electrical connections except battery connections. • For battery connection, terminals 6, 7, 8 and 11, use the...
  • Page 28: Appendix L: Alarm/Status Messages

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX L: ALARM/STATUS MESSAGES Message Description AC Fail Controller has detected AC Power Failure AC Failure Start The controller has started due to the loss of AC power. Starting delay is an adjustable menu item.
  • Page 29: Initial Start Up

    EATON Diesel Plus O & M Manual IM05805019K Diesel Engine Fire Pump Controller Effective June 2011 APPENDIX L: ALARM/STATUS MESSAGES (Continued) Message Description RPT Timed Out The running period timer has finished its timing cycle RPT Stopped The Run Period Timer has finished timing or been cleared.
  • Page 30: Weekly Exerciser Test

    O & M Manual IM05805019K EATON Diesel Plus Diesel Engine Fire Pump Controller Effective June 2011 9.4 Weekly Exerciser Test Turn the mode selector switch to the “OFF” position. To test the Weekly Exerciser, preprogram the controller to initiate the test at a time suitable to the user.
  • Page 31 COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will EATON be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any...
  • Page 32 Eaton Corporation  10725 - 25th Street NE, # 124   Calgary, Alberta, Canada  T3N 0A4  © 2011 Eaton Corporation Phone: +1-403-717-2000  All Rights Reserved Fax: +1-403-717-0567  Printed in Canada email: chcfirepump@eaton.com  Publication No. IM05805019K...

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