Magnetrol PULSAR R96 Installation And Operating Manual
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Magnetrol PULSAR R96 Installation And Operating Manual

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Installation and Operating
Manual for Pulsar
Model R96
®
with HART
output
®
Software Version 1.x
High Performance 6 GHz
Pulse Burst Radar
Level Transmitter
2014/68/EU

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Summary of Contents for Magnetrol PULSAR R96

  • Page 1 Installation and Operating Manual for Pulsar Model R96 ® with HART output ® Software Version 1.x High Performance 6 GHz Pulse Burst Radar Level Transmitter 2014/68/EU...
  • Page 2 In this manual, a warning indicates an MAGNETROL will repair or replace the control at no cost imminently hazardous situation which, if not avoided, to the purchaser (or owner) other than transportation.

  • Page 3: Table Of Contents

    Pulsar Model R96 ® Pulse Burst Radar Level Transmitter Table of Contents 1.0 QuickStart Installation 1.1 Getting Started............5 2.6.2.2 Data Selection........22 1.1.1 Equipment and Tools ........5 2.6.2.3 Entering Numeric Data Using 1.1.2 Configuration Information......6 Digit Entry ...........23 1.2 QuickStart Mounting..........7 2.6.2.4 Entering Numeric Data Using 1.2.1 Antenna ............7 Increment/Decrement ......23...
  • Page 4 3.5 Agency Approvals............49 3.5.1 Agency Drawing & Entity Parameters..50 3.6 Parts ................52 3.6.1 Replacement Parts ........52 3.7 Specifications ............53 3.7.1 Functional – Transmitter ......53 3.7.2 Functional – Environmental......54 3.7.2.1 Safe Operating Area ......55 3.7.2.2 Supply Voltage ........55 3.7.3 O-ring (seal) Selection Chart......55 3.7.4 Functional –...

  • Page 5: Quickstart Installation

    QuickStart Installation The QuickStart Installation procedures provide an overview of the key steps for mounting, wiring, and configuring the PULSAR Model R96 radar level transmitter. These proce- dures are intended for experienced installers of electronic level measurement instruments. See Complete Installation, Section 2.0, for detailed installa- tion instructions.

  • Page 6: Configuration Information

    1.1.2 Configuration Information To utilize the QuickStart menu available on the PULSAR Model R96, some key information is required for configuration. Gather the information and complete the following operating parameters table before beginning configuration. NOTES: The QuickStart menu is available for Level Only applications. 1.

  • Page 7: Quickstart Mounting

    QuickStart Mounting ➀ NOTE: Confirm the configuration style and process connection (size and type) of the PULSAR Model R96 radar transmitter. Ensure it matches the requirements of the installation before continuing with the QuickStart installation. ➀ Confirm the model and serial numbers on the nameplates of PULSAR Model R96 electronics and antenna are identical.

  • Page 8: Quickstart Wiring

    QuickStart Wiring Warning! Explosion hazard. Do not remove covers unless power Black (-) Red (+) has been switched off or the area is known to be non- hazardous. NOTE: Ensure that the electrical wiring to the PULSAR Model R96 radar transmitter is complete and in compliance with all regula- tions and codes.
  • Page 9 3. The push buttons offer multiple forms of functionality for menu navigation and data entry. (See Section 2.6 for com- STEP 4 plete explanation.) UP moves up through the menu or increases a displayed value. DOWN moves down through the menu or decreases a displayed value.

  • Page 10: Quickstart Menu Options

    1.4.1 QuickStart Menu Options Level Units Select the Units of measurement for the level readout: • Inches • Feet • Millimeters • Centimeters • Meters Tank Height Enter tank height (in Level Units selected) Antenna Model Select the Antenna Model to be used with Model R96 (refer to antenna nameplate): •...

  • Page 11: Quickstart Numerical Data Entry

    1.4.1.1 QuickStart Numerical Data Entry To make numerical entry changes to Tank Height: UP moves up to the next highest digit (0, 1, 2, 3,..,9 or the decimal point). If held down the digits scroll until the push button is released.

  • Page 12: Complete Installation

    Serial Number Electrostatic Discharge (ESD) Handling Procedure MAGNETROL electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.

  • Page 13: Before You Begin

    Before You Begin 2.3.1 Site Preparation Each PULSAR Model R96 Radar transmitter/antenna is built to match the physical specifications of the required installation. Ensure that the probe process connection is correct for the threaded or flanged mounting on the vessel where the transmitter will be placed.

  • Page 14: Minimum Distance

    R96 Maximum Recommended Measuring Range in m (ft) Turbulence Turbulence Sensor Medium or Heavy None or Light Reference Point Sensor Dielectric > 1.7 - 3 3 - 10 10 - 100 1.7 - 3 3 - 10 10 - 100 Reference Point Antenna Type...

  • Page 15: Mounting

    2.4 Mounting >45 cm (>18") Radius The PULSAR Model R96 Radar transmitter can be mount- ed to a vessel using a variety of process connections. Generally, either a threaded or flanged connection is used. For information about the sizes and types of connections available, see Antenna Model Numbers, Section 3.8.2.

  • Page 16: Obstructions

    2.4.1.3 Obstructions Almost any object that falls within the beam pattern will cause reflections that may be misinterpreted as a false liquid level. Although PULSAR Model R96 has a powerful Echo Rejection routine, all possible precautions should be taken to minimize false target reflections with proper installation and orientation.

  • Page 17: Standpipes And Stillwells

    2.4.1.5 Standpipes and Stillwells The PULSAR Model R96 can be mounted in a standpipe or stillwell but certain items must be considered: • Metal stillwells only: Sizes 100–200 mm (4–8"). (Beyond 200 mm (8"), effects are negligible.) • Diameter must be consistent throughout length; no reducers. •...

  • Page 18: Initial Installation

    2.4.2.2 Initial Installation Ideally, the transmitter should be mounted half the radius from the tank wall. Align the index mark so it is at an angle of 45 degrees to a line from the radar unit to the nearest tank wall. For horizontal cylindrical vessels, align the launcher (index mark) so it is facing along the long axis of the vessel.

  • Page 19: Wiring

    NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTER MAKING CHANGES TO MENU CHOICES (Antenna Model, Antenna Extension, Antenna Mount, Tank Height, Blocking Distance, Dielectric, Turbulence, Rate Change, Foam) or when launcher is repositioned. Wiring Caution: HART versions of the PULSAR Model R96 transmitter operate at voltages of 11–36 VDC.

  • Page 20: Intrinsically Safe

    5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace and tighten the cover to the transmitter wiring compartment before applying power. 2.5.2 Intrinsically Safe An Intrinsically Safe (IS) installation potentially has flam- mable media present.

  • Page 21: Configuring The Transmitter

    To install an Explosion Proof transmitter: 1. Install Explosion Proof conduit from the safe area to the conduit connection of the PULSAR Model R96 transmit- ter (refer to local plant or facility procedures). 2. Remove the cover from the wiring compartment of the transmitter.

  • Page 22: Menu Traversal And Data Entry

    NOTE: When using a HART communicator for configuration, a mini- mum 250-ohm line load resistance is required. Refer to your HART communicator manual for additional information. NOTE: The transmitter can be configured without the antenna attached. Disregard any diagnostic indicators that may appear.

  • Page 23: Entering Numeric Data Using Digit Entry

    2.6.2.3 Entering Numeric Data Using Digit Entry This method is used to input numeric data, e.g., Tank Height, 4 mA setpoint and 20 mA setpoint. Push button Keystroke Action Moves up to the next highest digit (0,1,2,3,..,9 or decimal point). If held down the digits scroll until the push button is released.

  • Page 24: Entering Character Data

    2.6.2.5 Entering Character Data This method is used for parameters requiring alphanumeric character entry, such as for entering tags, etc. General Menu Notes: Push button Keystroke Action Moves to the previous character (Z...Y...X...W). If held down, the characters scroll until the push button is released.

  • Page 25: Menu: Step-By-Step Procedure

    dvanced Password Certain portions of the menu structure that contain more advanced parameters are further protected by an Advanced Password. This password will be provided, when necessary, by Factory technical support. Factory Password Calibration-related and other factory settings are further protected by a Factory Password.
  • Page 26 M IN MENU Pressing any key on the Home Screen will present the Main Menu, consisting of three basic menu labels shown in all capital letters. • DEVICE SETUP • DI GNOSTICS • ME SURED V LUES As shown, the reverse video represents a cursor identifying the selected item, which will appear in reverse video on the LCD.
  • Page 27 Sensor Reference Point Top Blocking Distance Distance Safety Sensor Zone Level Distance Measurement Region Tank Height Level Trim Level = Tank Height – Distance Bottom Blocking Distance R96 Level Model BE 58-602 Pulsar ® Model R96 Radar Transmitter...

  • Page 28: Configuration Menu: Device Setup

    HOLD (Last Output Value) -1** Nozzle ≤ 4" -2** Nozzle ≤ 8" -3** Nozzle ≤ 12" Home Screen Model (read only) Magnetrol S/N (read only) Main Menu Hardware Rev. (read only) Firmware Rev. (read only) Quick Start Device Setup Long Tag...
  • Page 29 2.6.5 Model R96 Configuration Menu — Device Setup Home Screen Main Menu Quick Start Device Setup Identity Measurement Type: Basic Config Volume Config Level Only I/O Config Volume and Level Display Config SYSTEM UNITS Advanced Config Factory Config Stillwell I.D: Level Units: Antenna Model: ECHO REJECTION:...
  • Page 30 2.6.5 Model R96 Configuration Menu — Device Setup Home Screen Main Menu Quick Start Device Setup Identity Basic Config I/O Config Primary Variable (PV) 4 mA Set Pt (LRV): 0 to 40 meters (0 to 130 feet) 0 to 9999999 gals (Volume) 20 mA Set Pt (URV): 0 to 130 feet (0 to 30 meters)
  • Page 31 2.6.5 Model R96 Configuration Menu — Device Setup Home Screen Main Menu Quick Start Device Setup Identity Basic Config I/O Config Display Config Advanced Config Factory Config Sensitivity: TIME VARIABLE GAIN: 50 to 200 TVG Start Value TVG End Value Top Blocking Distance: TVG Start Location -30 cm to 3 meters...
  • Page 32 2.6.5 Model R96 Configuration Menu — Device Setup Home Screen Main Menu Quick Start Device Setup Identity Basic Config I/O Config Display Config Advanced Config Factory Config Factory Reset FIDUCIAL ADJUSTMENT Fiducial Gain: 0 to 255 (read only) Fiducial Stength TVG Start Location Window Fiducial Ticks...

  • Page 33: Configuration Using Hart

    Configuration Using HART ® A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the PULSAR Model R96 transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are also shown on the communicator.

  • Page 34: Hart Menu

    9 Factory Identity 1 Manufacturer 6 Antenna Mount 4 Echo Strength 2 Model 7 Basic Config Diagram 5 Echo Margin 3 Magnetrol S/N 8 Tank Height 6 Temperature 4 Hardware Rev. 9 Stillwell I.D. 1 Level Units 5 Firmware Rev.
  • Page 35 2.7.4 HART Menu (continued) 1 PV 2 PV Loop Current 3 PV % Range 1 Enter Password 1 Level 4 Device Setup 1 Identity 2 Language 5 Setup Wizard 2 Distance 2 Basic Config 3 Status Symbol 3 Volume 6 Diagnostics 3 Volume Config 4 Long Tag 4 Echo Strength...

  • Page 36: Reference Information

    3.0 Reference Information This section presents an overview of the operation of the PULSAR Model R96 Radar Level Transmitter, information on troubleshooting, common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional and performance specifications.

  • Page 37: Equivalent Time Sampling

    The exact level measurement is extracted from false target reflections and other background noise via the use of sophisticated signal processing. The new PULSAR Model R96 circuitry is extremely energy efficient so no duty cycling is necessary to accomplish effective measurement. 3.2.2 Equivalent Time Sampling ETS, or Equivalent Time Sampling, is used to measure the high speed, low power EM (electromagnetic) energy.
  • Page 38 Example 2 (Bottom Blocking Distance = 25 cm): Level Units = cm Application calls for a Model R96 antenna in an 200-cm Antenna Model = RA6 tank with a flanged process connection. Antenna Mount = Flange The user wants the 4 mA Set Point (LRV) at 60 cm and the 20 mA Set Point (URV) at 150 cm as referenced Tank Height = 200 cm 20 mA...

  • Page 39: Echo Rejection

    Model R96 DTM and PACTware ™ Refer to Section 4.0 “Advanced Configuration/ Troubleshooting Techniques” or contact MAGNETROL Technical Support for additional instructions. 3.3.3 Volumetric Capability Selecting Measurement Type = Volume and Level allows the Model R96 transmitter to measure volume as the Primary Measured Value.
  • Page 40 Vessel Types Radius Radius Length HORIzONTAL/SPHERICAL SPHERICAL Ellipse Depth Radius Radius Radius Length HORIzONTAL/ELLIPTICAL Ellipse Depth Width VERTICAL/ELLIPTICAL VERTICAL/SPHERICAL Radius Radius Length RECTANGULAR Conical Height Radius VERTICAL/FLAT VERTICAL/CONICAL Length HORIzONTAL/FLAT BE 58-602 Pulsar ® Model R96 Radar Transmitter...

  • Page 41: Configuration Using Custom Table

    Model R96 transmitter configuration. Unique to the Model R96 transmitter is the ability for MAGNETROL to fully “pre-configure” devices to customer requests. For that reason, the Reset function will return the device back to the state at which it left the factory.

  • Page 42: Troubleshooting And Diagnostics

    Troubleshooting and Diagnostics The PULSAR Model R96 transmitter is designed and engi- neered for trouble-free operation over a wide range of oper- ating conditions. The transmitter continuously runs a series of internal self-tests and displays helpful messages on the large graphic liquid crystal display (LCD) when attention is required.
  • Page 43 • Failure • Function Check • Out of Specification • Maintenance required These categories are shown by both symbols and colors, depending on the display capability. In essence, this approach ensures that the correct diagnostic information is available to the correct person-at the correct time.

  • Page 44: Diagnostic Indication Simulation

    ITEMS from the top level of the DIAGNOSTICS tree. When Present Status is highlighted, the highest MAGNETROL priority active diagnostic indicator (numer- ically lowest in Table 3.4) is displayed on the bottom LCD line. Pressing the ENTER key moves the active diagnostic...
  • Page 45 When the transmitter is operating normally and the high- light cursor is positioned on Present Status, the bottom LCD line displays “OK” because no diagnostic indicators are active. EVENT HISTORY – This menu displays the parameters related to diagnostic event logging. DV NCED DI GNOSTICS –...

  • Page 46: Diagnostic Indicator Table

    Unrecoverable error occurred in stored Failure program. RAM Error Failure RAM (read/write) memory failing. ADC Error Failure Analog-to-digital converter failure. Contact MAGNETROL Technical Support. EEPROM Error Failure Non-volatile parameter storage failing. Analog Board Error Failure Unrecoverable hardware failure. Analog Output Actual loop current deviates from...
  • Page 47 Internal signal timing out of limits Check accuracy of Level reading. Failure causing inaccurate distance Replace transmitter electronics. measurement. Contact MAGNETROL Technical Support. High Elec Temp Electronics too hot. May compromise Shield transmitter from heat source or Out of Spec level measurement or damage increase air circulation.

  • Page 48: Additional Diagnostic/Trouble Shooting Capabilities

    3.4.5 Additional Diagnostic/Trouble Shooting Capabilities 3.4.5.1 Echo History Setup The Model R96 contains the unique and powerful feature that allows waveforms to be automatically captured based on Diagnostic Events, Time or both. This menu contains those parameters that configure that feature. Eleven (11) waveforms can be saved directly into the trans- mitter.

  • Page 49: Agency Approvals

    Agency Approvals These units are in compliance with the RED-directive 2014/53/EU, the PED-directive 2014/68/EU and the ATEX directive 2014/34/EU. Explosion Proof Non- Incendive US/Canada: US/Canada: Class I, Div 1, Group B, C, D, T4 Class I, II, III, Div 2, Group A, B, C, D, E, F, G, T4 Class I, Zone 1 A Ex db ia IIB + H2 T4 Class I, Zone 2 AEx nA ia IIC T4 Class I, Zone 1 Ex d ia IIB + H2 T4...

  • Page 50: Agency Drawing & Entity Parameters

    3.5.1 Agency (FM/CSA) Drawing and Entity Parameters HAZARDOUS LOCATION NON-HAZARDOUS LOCATION MODEL R96 LEVEL TRANSMITTER LIMITING VALUES oc < C > IN RINSICALL SAFE FOR I c < L > CLASS I II III I CLASS I EN I E OL A E AN C RREN E RANS I RANS I...
  • Page 51 3.5.1 Agency (FM/CSA) Drawing and Entity Parameters HAZARDOUS (CLASSIFIED) LOCATION UNCLASSIFIED LOCATION Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1 Any FM Approved Intrinsically Safe Associated Apparatus with Entity Pulsar Level Transmitter Parameters suitable for the Model R96-52XX-1XX FISCO FIELD DEVICE...

  • Page 52: Parts

    Parts 3.6.1 Replacement Parts CURRENT LOOP Electronics: Partn°: Serial n°: See nameplate, always provide complete part number and Digit in partn°: 8 9 10 serial number when ordering spares. X = product with a specific customer requirement E X P E D I T E S H I P P L A N ( E S P ) Several parts are available for quick shipment, within max.

  • Page 53: Specifications

    Specifications 3.7.1 Functional – Transmitter System Design Measurement Principle Pulse burst radar 6 GHz Input Measured Variable Level, determined by the time-of-flight of radar pulse reflections Span 0,2 to 40 m (0.5 to 130 ft) Output Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43) Fieldbus ™...

  • Page 54: Functional - Environmental

    Specifications 3.7.2 Functional – Environment BE 58-602 Pulsar ® Model R96 Radar Transmitter...

  • Page 55: Safe Operating Area

    Safe Operating Area 3.7.2.1 Safe Operating Area Loop Ω Typical HART 4-20 mA Digital Solar Mode Operating Area Vsupply 11 V 16.25 V 24 V 36 V 3.7.2.2 Transmitter Terminal Voltage Operational Mode Current Consumption Vmin Vmax HART 16.25V General Purpose 20mA 16.25V 28.6V...

  • Page 56: Functional - Antenna

    3.7.4 Functional – Antenna Model Dielectric Rod TFE Dielectric Rod Polypropylene 4" and 6" Horn Materials 316 SS (Hastelloy ® C opt.), Viton ® O-rings 316 SS, Polypropylene, Viton ® O-rings 316 SS (Hastelloy C opt.), Viton ® O-rings Process Connection "...

  • Page 57: Physical

    3.7.6 Physical – Inches (mm) Transmitter (3.38) (4.18) (4.03) (3.77) (8.34) (9.30) Dielectric Rod ⌀ ⌀ ⌀ ASME and EN Flanges 17 (0.68) thread engagement (2.8) DIELECTRIC RODS – mm (inches) ∅ Antenna Antenna Extension O.D. Model # Extension Dimension D (maximum “L”...

  • Page 58: Model Numbers

    Model Numbers 3.8.1 PULSAR Radar Transmitter 1 | BASIC MODEL NUMBER Through-Air Radar Level Transmitter- 6 GHz Pulse Radar 4 | POWER 24 V DC, Two-wire 5 | SIGNAL OUTPUT 4–20 mA with HART Fieldbus OUNDATION 6 | SAFETY OPTIONS None (F Fieldbus only) (5th digit = 2) OUNDATION...

  • Page 59: Radar Antennas - Dielectric Rod

    3.8.2 Radar Antennas – Dielectric Rod 1 - 2 | TECHNOLOGY / OPERATING FREQUENCY 3 | CONFIGURATION / STYLE Polypropylene (Material of Construction codes A and K only) 4 | MATERIAL OF CONSTRUCTION 316/316L stainless steel Hastelloy C 316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications) 5 -6 | PROCESS CONNECTION - SIZE/TYPE ➀...

  • Page 60: Radar Antennas - Horn

    3.8.3 Radar Antennas – Horn 1 - 2 | TECHNOLOGY / OPERATING FREQUENCY PULSAR radar antennas / 6 GHz 3 | CONFIGURATION / STYLE 4" horn 6" horn 4 | MATERIAL OF CONSTRUCTION 316/316L stainless steel Hastelloy C 316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications) 5 - 6 | PROCESS CONNECTION - SIZE/TYPE (metal flanges welded to antenna) ASME Flanges EN Flanges...

  • Page 61: Advanced Configuration/Troubleshooting Techniques 4.1 Echo Rejection

    Model R96 transmitter. These diagnostic options are best suited for use with PACTware and the Model R96 DTM, and should be implemented only after contacting Magnetrol Technical Support. Echo Rejection In addition to proper mounting location and antenna polar- ization, another way to ignore unwanted signals within the measuring range is by utilizing the Echo Rejection feature.
  • Page 62 Click on NEXT at the loop warning message. On the next screen, enter the actual location of the level to be measured and then click on NEXT. A password window will then appear (unless the password was previously entered or is inactive). Enter the password and click OK.
  • Page 63 A warning screen is shown that the loop can be returned to automatic control. At this point the echo rejection curve can be viewed by selecting Rejection Curve as Curve 2 in the lower left corner of the Echo Curve screen. The Rejection curve will then be displayed as shown in the screenshot below.
  • Page 64 SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other th n tr nsport tion cost if: a.

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