Sil certified, guided wave radar level transmitter (16 pages)
Summary of Contents for Magnetrol PULSAR R86
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Installation and Operating Manual for Pulsar Model R86 ® with HART output ® Software Version 1.x High Performance 26 GHz Pulse Burst Radar Level Transmitter 2014/68/EU...
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MAGNETROL will repair or replace the control at no cost could result in serious injury or death. to the purchaser (or owner) other than transportation.
QuickStart Installation The QuickStart Installation procedures provide an overview of the key steps for mounting, wiring, and configuring the PULSAR Model R86 radar level transmitter. These proce- dures are intended for experienced installers of electronic level measurement instruments. See Section 2.0, Complete Installation, for detailed installation instructions.
1.1.2 Configuration Information A helpful SETUP WIZARD, which will guide you through the simple configuration (with parameter explanations), is available in the PULSAR Model R86. Located in the local user interface menu under MAIN MENU/WIZARDS/ SETUP WIZARD, some key information is required for configuration.
QuickStart Mounting NOTE: Confirm the configuration style and process connection (size and type) of the PULSAR Model R86 radar transmitter. Ensure it matches the requirements of the installation before continuing with the QuickStart installation. ➀ Confirm the model and serial numbers on the nameplates of PULSAR Model R86 electronics and antenna are identical.
QuickStart Wiring WARNING! Explosion hazard. Do not remove covers unless power has been switched off or the area is known to be non- Black (-) Red (+) hazardous. NOTE: Ensure that the electrical wiring to the PULSAR Model R86 radar transmitter is complete and in compliance with all regula- tions and codes.
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3. The push buttons offer multiple forms of functionality for menu navigation and data entry. (See Section 2.6 for com- STEP 4 plete explanation.) UP moves up through the menu or increases a displayed value. DOWN moves down through the menu or decreases a displayed value.
1.4.1 Setup Wizard Menu Options Level Units Select the Units of measurement for the level output: • Inches • Feet • Millimeters • Centimeters • Meters Tank Height Enter tank height (in Level Units selected) Antenna Model • RB1-x — 1 1/2” horn •...
Sensor Reference Point Top Blocking Distance Sensor Safety Level Zone Distance Measurement Region Tank Height Level = Tank Height – Distance Bottom Blocking Distance 1.4.1.1 Setup Wizard Numerical Data Entry To make numerical entry changes to Tank Height: UP moves up to the next highest digit (0,1,2,3,..,9 or the decimal point).
Serial Number Electrostatic Discharge (ESD) Handling Procedure MAGNETROL electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.
Before You Begin 2.3.1 Site Preparation Each PULSAR Model R86 Radar transmitter/antenna is built to match the physical specifications of the required installation. Ensure that the antenna process connection is correct for the threaded or flanged mounting on the vessel where the transmitter will be placed.
2.3.3.1 Maximum Distance The chart below shows the maximum measuring range (Distance) of each antenna based on fundamental conditions of Dielectric, Distance and Turbulence. Distance is measured from the Sensor Reference Point (bottom of NPT thread, top Sensor of BSP thread or face of a flange). Reference Point R86 Maximum Recommended Measuring Range in meters (feet)
Echo Rejection. Mount in a location equal to 1/2 the radius of tank top. Do not mount in center of vessel nor closer than 45 Beam Spread, W @-3dB; m (ft) cm (18") of tank wall. Contact Magnetrol Technical Support Antenna when mounting closer than 45 cm (18") is required.
2.4.1.3 Obstructions Almost any object that falls within the beam pattern will cause reflections that may be misinterpreted as a false liquid level. Although PULSAR Model R86 has a powerful Echo Rejection routine, all possible precautions should be taken to minimize false target reflections with proper installation and orientation.
NOTE: ALWAYS RUN THE ECHO REJECTION ROUTINE AFTER MAKING CHANGES TO MENU ITEMS (Antenna Model, Antenna Extension, Antenna Mount, Tank Height, Blocking Distance, Dielectric, Turbulence, Rate of Change, Foam). 2.4.2.1 Low Echo Margin Echo Margin is a parameter that, when used with Echo Strength, can be a very useful troubleshooting tool.
Wiring Caution: HART versions of the PULSAR Model R86 transmitter operate at voltages of 11–36 VDC. F Fieldbus ™ OUNDATION versions operate at 9–17.5 VDC. Higher voltages will dam- age the transmitter. Wiring connections between the power supply and the PULSAR Model R86 Radar Transmitter should be made using 0.5 1 mm...
2.5.2 Intrinsically Safe An Intrinsically Safe (IS) installation potentially has flam- mable media present. An approved IS barrier must be installed in the non-hazardous (safe) area to limit the avail- able energy out to the hazardous area. See Agency Drawing – Intrinsically Safe Installation, Section 3.5.1.
To install an Explosion Proof transmitter: 1. Install Explosion Proof conduit from the safe area to the conduit connection of the PULSAR Model R86 transmitter (refer to local plant or facility procedures). 2. Remove the cover from the wiring compartment of the transmitter.
NOTE: When using a HART communicator for configuration, a mini- mum 250-ohm line load resistance is required. Refer to your HART communicator manual for additional information. NOTE: The transmitter can be configured without the antenna attached. Disregard any diagnostic indicators that may appear during that time.
2.6.2.3 Entering Numeric Data Using Digit Entry This method is used to input numeric data, e.g., Tank Height, 4 mA setpoint and 20 mA setpoint. Push button Keystroke Action Moves up to the next highest digit (0,1,2,3,..,9 or decimal point). If held down the digits scroll until the push button is released.
2.6.2.5 Entering Character Data This method is used for parameters requiring alphanumeric character entry, such as for entering tags, etc. General Menu Notes: Push button Keystroke Action Moves to the previous character (Z...Y...X...W). If held down, the characters scroll until the push button is released.
dvanced Password Certain portions of the menu structure that contain more advanced parameters are further protected by an Advanced Password. This password will be provided, when necessary, by Factory technical support. Factory Password Calibration-related and other factory settings are further pro- tected by a Factory Password.
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M IN MENU Pressing any key on the Home Screen will present the Main Menu, consisting of three basic menu labels shown in all cap- ital letters. • DEVICE SETUP • DI GNOSTICS • ME SURED V LUES • WIZ RDS As shown, the reverse video represents a cursor identifying the selected item, which will appear in reverse video on the LCD.
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DEVICE SETUP Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left. The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key.
➪ ENTER key for two seconds. Use UP and DOWN for navigation. down the Home Screen Model (read only) Magnetrol S/N (read only) Main Menu Hardware Rev. (read only) Firmware Rev. (read only) Identity Device Setup Long Tag Measurement Type:...
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2.6.5 Model R86 Configuration Menu — Device Setup Home Screen Main Menu Identity Device Setup Measurement Type: Basic Config Level Only Volume Config Volume and Level I/O Config Flow Display Config Advanced Config SYSTEM UNITS Factory Config Stillwell I.D: Level Units: Antenna Model: ECHO REJECTION: 40 to 500 mm...
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2.6.5 Model R86 Configuration Menu — Device Setup Home Screen Main Menu dentity Device Setup Basic Config I/O Config Primary Variable (PV) 4 mA Set Pt (LRV): 0 to 40 meters (0 to 130 feet) 0 to 9999999 gals (Volume) 20 mA Set Pt (URV): 0 to 30 meters (0 to 130 feet)
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2.6.5 Model R86 Configuration Menu — Device Setup Home Screen Main Menu Device Setup Identity Basic Config I/O Config Display Config Advanced Config Factory Config Sensitivity: Failure Alarm Delay: ANALOG OUTPUT: 50 to 200 0 to 5 seconds HART Poll Address: 0 to 63 Top Blocking Distance: Level Trim:...
Configuration Using HART ® A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the PULSAR Model R86 transmit- ter. When connected to the control loop, the same system measurement readings shown on the transmitter are also shown on the communicator.
3.0 Reference Information This section presents an overview of the operation of the PULSAR Model R86 Radar Level Transmitter, information on troubleshooting, common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional and performance specifica- tions.
The exact level measurement is extracted from false target reflections and other background noise via the use of sophis- ticated signal processing. The new PULSAR Model R86 cir- cuitry is extremely energy efficient so no duty cycling is neces- sary to accomplish effective measurement. 3.2.2 Equivalent Time Sampling ETS, or Equivalent Time Sampling, is used to measure the high speed, low power EM (electromagnetic) energy.
Unique to the Model R86 transmitter is the ability for 125 cm 20 mA = 80 cm 80 cm MAGNETROL to fully “pre-configure” devices to customer Bottom Blocking requests. For that reason, the Reset function will return the Distance = 15 cm 4 mA device back to the state at which it left the factory.
Model R86 DTM and PACTware ™ Refer to Section 4.0, Advanced Configuration/ Troubleshooting Techniques or contact MAGNETROL Technical Support for additional instructions. 3.3.4 Volumetric Capability Selecting Measurement Type = Volume and Level allows the Model R86 transmitter to measure volume as the Primary Measured Value.
3.3.4.2 Configuration using Custom Table If none of the nine Vessel Types shown can be used, a Custom Table can be created. A maximum of 30 points can be used to establish the level to volume relationship. The following table provides an explanation of each of the System Configuration parameters for volume applications where a Custom Table is needed.
3.3.5 Open Channel Flow Capability Selecting Measurement Type = Flow allows the PULSAR Model R86 transmitter to measure flow as the Primary Model R86 Measured Value. Flow Open channel flow is performed by using the Model R86 to measure the Head in a hydraulic structure. The hydraulic structure is the primary measuring element, of which the two most common types are weirs and flumes.
3.3.5.1 Configuration using Flume/Weir Equations The following table provides an explanation of each of the System Configuration parameters required for open channel flow applications using one of the Flow Elements that are stored in the firmware. Configuration Parameter Explanation A selection of Gallons/Minute (factory default Flow Unit), Gallons/Hour, Mil Flow Units Gallons/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meter/Hour, Cubic Ft/Second, Cubic Ft/Minute, and Cubic Ft/Hour are provided.
3.3.5.2 Configuration using Generic Equation The following table provides an explanation of each of the System Configuration parameters for Open channel flow applications using the Generic Equation. Configuration Parameter Explanation (Open Channel Flow — using the Generic Equation) A selection of Gallons/Minute (factory default Flow Unit), Gallons/Hour, Flow Units Mil Gallons/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meter/Hour, Cubic Ft/Second, Cubic Ft/Minute, and Cubic Ft/Hour are provided.
3.3.5.3 Configuration using Custom Table Concentrate points as follows: The following table provides an explanation of each of the A. At least two points at beginning (P1 and P2); B. At least two points at end (P9 and P10); C. Three points at approcimate average flow rate (for System Configuration parameters for open channel flow example, P3, P4, P5);...
Troubleshooting and Diagnostics The PULSAR Model R86 transmitter is designed and engi- neered for trouble-free operation over a wide range of operat- ing conditions. The transmitter continuously runs a series of internal self-tests and displays helpful messages on the large graphic liquid crystal display (LCD) when attention is required.
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• Failure • Function Check • Out of Specification • Maintenance required These categories are shown by both symbols and colors, depending on the display capability. In essence, this approach ensures that the correct diagnostic information is available to the correct person-at the correct time.
ITEMS from the top level of the DIAG- NOSTICS tree. When Present Status is highlighted, the highest MAGNETROL priority active diagnostic indicator (numeri- cally lowest in Table 3.4) is displayed on the bottom LCD line. Pressing the ENTER key moves the active diagnostic...
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When the transmitter is operating normally and the highlight cursor is positioned on Present Status, the bottom LCD line displays “OK” because no diagnostic indicators are active. EVENT HISTORY – This menu displays the last twenty events related to configuration and diagnostic event logging. DV NCED DI GNOSTICS –...
Unrecoverable error occurred in stored Failure program. RAM Error Failure RAM (read/write) memory failing. ADC Error Failure Analog-to-digital converter failure. Contact MAGNETROL Technical Support. EEPROM Error Failure Non-volatile parameter storage failing. Analog Board Error Failure Unrecoverable hardware failure. Analog Output Actual loop current deviates from...
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Default Priority Indicator Name Explanation Remedy Category Config Changed If desired, reset Config Changed Function A parameter has been modified from indicator in ADVANCED CONFIG Check the User Interface. menu. Spare Indicator 6 Reserved for future use. High Elec Temp Electronics too hot.
3.4.5 Additional Diagnostic/Trouble Shooting Capabilities 3.4.5.1 Echo History Setup The Model R86 contains the unique and powerful feature that allows waveforms to be automatically captured based on Diagnostic Events, Time or both. This menu contains those parameters that configure that feature. Eleven (11) waveforms can be saved directly into the trans- mitter.
Agency Approvals These devices are in compliance with the RED-directive 2014/53/EU, the PED-directive 2014/68/EU, the ATEX directive 2014/34/EU and RoHS directive 2011/65/EU. Explosion Proof Non- Incendive US/Canada: US/Canada: FM17US0108X / FM17CA0055X FM17US0108X / FM17CA0055X Class I, Div 1, Group B, C, D, T4...T1 Class I, II, III, Div 2, Group A, B, C, D, E, F, G, T4...T1 Class I, Zone 0/1 AEx/Ex ia/db IIB i + H2 T4...T1 ga/Gb Class I, Zone 2 AEx nA ia IIC T4...T1...
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5. The risk of electrostatic discharge shall be minimized at installation, following the direction given in this instruction manual. 6. The Pulsar R86 includes flamepath joints. Consult Magnetrol if repair of flamepath joints is necessary. 7. Temperature class for the process temperature ranges is defined by the following table when digit 10 (seal option) is "N".
ENTITY "SEE NOTE 2" SPECIAL CONDITIONS OF USE: THE PULSAR R86 INCLUDES FLAMPATH JOINTS, CONSULT MAGNETROL IF REPAIR OF FLAMEPATH JOINTS IS NECESSARY. TEMPERATURE CLASS FOR THE PROCESS TEMPERATURE RANGES IS DEFINED BY THE FOLLOWING TABLE. PROCESS TEMPERATURE RANGE TEMPERATURE CODE...
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3.5.1 Agency Drawing and Entity Parameters BE 58-603 Pulsar® Model R86 Radar Transmitter...
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3.5.1 Agency Drawing and Entity Parameters BE 58-603 Pulsar® Model R86 Radar Transmitter...
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3.5.1 Agency Drawing and Entity Parameters BE 58-603 Pulsar® Model R86 Radar Transmitter...
Specifications 3.6.1 Functional – Transmitter System Design Measurement Principle Pulse burst radar 26 GHz Input Measured Variable Level, determined by the time-of-flight of radar pulse reflections Span 0,2 to 40 m (0.5' to 130') Output Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43) Fieldbus ™...
Specifications 3.6.2 Functional – Environment Operating Temperature General purpose: -40 °C to +80 °C (-40 °F to +175 °F); Agency approved: -40 °C to +70 °C (-40 °F to +160 °F); LCD viewable -20 °C to +70 °C (-5 °F to +160 °F) Storage Temperature -45 °C to +85 °C (-50 °F to +185 °F) Humidity...
3.6.4 Functional – Antenna Antenna Material 316 SS, Hastelloy C, Polypropylene or PTFE Process Seal Material PEEK, PTFE with O-rings or Alumina Maximum Process Temperature +400 °C @ 94,8 bar (+750 °F @ 1375 psi) Maximum Process Pressure -1,0 to 160 bar @ +20 °C (-14.7 to 2320 psi @ +70 °F) Vacuum Service Hermeticity to <5 ×...
Parts 3.7.1 Replacement Parts All replacement parts are for standard models only. Consult factory for replacement parts on modified units (model number pre- ceded by an X). E X P E D I T E S H I P P L A N ( E S P ) Several parts are available for quick shipment, within max.
Model Numbers 3.8.1 PULSAR Model R86 Radar Transmitter 1–3 | MEASUREMENT SYSTEM R 8 6 Through-Air Radar Level Transmitter - 26 GHz Pulse Burst Radar 4 | POWER 24 VDC, Two Wire 4-20 mA with HART Fieldbus ™ H1 (not available with 8th digit 3 or B) OUNDATION PROFIBUS PA (not available with 8th digit 3 or B) 6 | SAFETY OPTIONS...
3.8.2 PULSAR Model R86 Radar Antenna 1–2 | TECHNOLOGY PULSAR Radar Antennas - 26 GHz 3 | CONFIGURATION/STYLE 1 1/2" Horn 2" Horn 3" Horn 4" Horn Encapsulated – Polypropylene (available only when 4th and 5th digits = 31, 43, 53, 63, 73, DA, EA, FA, GA) Faced Flange –...
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3.8.2 PULSAR Model R86 Radar Antenna 8 | MATERIAL OF CONSTRUCTION 316SS/316L SS Hastelloy C 316SS/316L SS with Carbon Steel Flange Hastelloy C with Carbon Steel Flange 9 | FUTURE None ➀ 10 | O-RING MATERIALS/SEAL OPTIONS Viton VX065 Kalrez 4079 (not suitable for ATEX/IEC flameproof Zone 0) Simriz SZ485 (formerly Aegis PF128) —...
Model R86 transmitter. Some of these diagnostic options are best suit- ed for use with PACTware and the Model R86 DTM, and should be implemented only after contact- ing Magnetrol Technical Support. Echo Rejection After choosing a proper mounting location, another way to ignore unwanted signals within the measur- ing range is by utilizing the Echo Rejection feature.
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Click on NEXT at the loop warning message. A password window will then appear. Click OK. The system calculates the curve, and then saves it. Click OK to confirm. BE 58-603 Pulsar® Model R86 Radar Transmitter...
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On the next screen, enter the actual location of the level to be measured. Press ENTER and then click on NEXT. Press NEXT to confirm. BE 58-603 Pulsar® Model R86 Radar Transmitter...
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The Live Curve and Rejection Curve will then be displayed as shown in the screenshot below. Actual Level A warning screen is shown that the loop can be returned to automatic control. BE 58-603 Pulsar® Model R86 Radar Transmitter...
Custom Echo Rejection INTRODUCTION The Pulsar Model R86 has a very unique feature that allows for a user to modify a Standard Echo Rejection curve. Custom Echo Rejection is a feature intended to allow a user to manually adjust the curve to account for undesirable waveform features (noise, disturbances, etc.) that may not have been captured by the initial Standard Echo Rejection curve.
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The Custom Echo Rejection curve can be modified in three ways: 1. Modify existing Echo Changing the amplitude or width of an existing echo in the Custom Rejection Curve is the most typi- cal use of this method. For example, it can be used to account for the variations in mixing blade opera- tion.
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Click on NEXT at the loop warning message. A password window will then appear. Click OK. BE 58-603 Pulsar® Model R86 Radar Transmitter...
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Click OK. Upon presentation of the Rejection echo list (including the echo amplitudes), along with a display of the present level, select the desired false echo to be modified. (The distance to the echo must be smaller than the distance to the level echo). BE 58-603 Pulsar®...
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Revise left location and press ENTER. (Right location and/or strength can also be revised.) Click OK. New Rejected Area BE 58-603 Pulsar® Model R86 Radar Transmitter...
Although previous versions of Magnetrol transmitters contain troubleshooting options for recording and saving diagnostic information such as Data Log, Event History, and Echo History, none contains a way for the device to automatically capture pertinent information for an entire fill and empty cycle.
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SETUP The Tank Profile can be initiated in the DTM in the following manner: 1. Use SET CLOCK button to ensure transmitter clock is set properly 2. Choose LIMIT UNITS of “Level” or “ % Range” 3. Choose INTERVAL, LIMITS and TIMES applicable to your needs. 4.
Press “Save” icon upon completion of cycle to save all pertinent data Status shown as “Running” Designated limits shown Progress can be conveniently viewed using the DTM Echo Strength Echo Margin 4.4 Echo Margin Echo Margin is a unique parameter that, when used along with Echo Strength can be a very useful trou- bleshooting tool.
Level Fiducial False Target Threshold By reporting the SMALLER value, Echo Margin does a better job of reporting which issue is most like- ly to become a problem: • False Target- if this echo becomes large enough to rise above the Threshold it will be mistakenly reported as the Level.
A number of points should be made in this example: • Curve 1 is showing the current Live echo • Curve 2 is showing “History 9”— the 9th echo stored in memory which was automatically captured at 5:40 p.m. on 4/5/2017 •...
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Value1 and Value2 entries have various meanings depending on the Event. (A comprehensive explana- tion of these entries is included in this section.) It is highly recommended to Set Clock (in transmitter) if actual Dates and Times are not shown. (Although Event History can be viewed via the Local User Interface, the DTM offers a more complete view of the information.) Press “Refresh Event History”...
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Event History – Value1/Value2 Look-up Table Event Value1 Value2 ALL DIAGNOSTIC INDICATORS 0 = No value (unused) Level value when capturead (unless otherwise noted below) Analog Board Error Error Code 0 = No value (unused) Analog Output Error Measured current Expected current Boundary Condition State (BCS) XX- 2-digit value...
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Configuration Parameters (continued) Event Value1 Value2 Echo Rejection Type Old value New Value 2 = Standard Echo Rejection 3 = Custom Echo Rejection Echo Reject State Old Value New Value 0 = Off 1 = Disabled 2 = Enabled FME Distance Threshold Old value New Value Foam...
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Complete Listing of Diagnostic Indicators including Analog Board Errors Error Code Diagnostic Explanation Software Error Instruction execution traversed an incorrect path RAM Error run-time volatile memory test failed ADC Error Run-time analog-to-digital converter test failed EEPROM Error Unrecoverable checksum error in non-volatile memory Analog Board Error Delay-locked loop malfunction Analog Output Error...
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SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other th n tr nsport tion cost if: a.
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