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Summary of Contents for Magnetrol pulsar RX5
- Page 1 ® Model RX5 RX5 software v2.1a Installation and Operating Manual Pulse Burst Radar Level Transmitter...
- Page 2 MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Safety Messages...
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Page 3: Table Of Contents
Pulsar Pulse Burst Radar Level Transmitter ® Table of Contents 1.0 QuickStart Installation 2.6.5.1 Radar Transmitter Menu Table....21 1.1 Getting Started............4 2.7 Configuration Using HART ® ........25 1.1.1 Equipment and Tools ........4 2.7.1 Connections ..........25 1.1.2 Configuration Information......5 2.7.2 Display Menu..........25 1.2 QuickStart Mounting..........6 2.7.3 HART Revision Table ........25 1.2.1 Antenna ............6... -
Page 4: Quickstart Installation
QuickStart Installation The QuickStart Installation procedures provide the key steps for mounting, wiring, and configuring the PULSAR radar level transmitter. These procedures are intended for experienced installers of electronic level measurement instruments. See Complete Installation, Section 2.0, for detailed installation instructions. Getting Started Before beginning the QuickStart Installation procedures, have the right equipment, tools, and information available. -
Page 5: Configuration Information
1.1.2 Configuration Information Some key information is needed to configure the PULSAR radar transmitter. Complete the following operating param- eters table before beginning configuration. NOTE: The transmitter will already be configured if this information was provided with the order. Display Question Answer Units... -
Page 6: Quickstart Mounting
ΠQuickStart Mounting NOTE: Confirm the configuration style and process connection (size and type) of the PULSAR radar transmitter. Make sure it matches the requirements of the installation before continuing with the QuickStart installation. ΠConfirm the model and serial numbers on the nameplates of PULSAR electronics and antenna are identical. -
Page 7: Quickstart Configuration
1. Remove the cover of the wiring compartment. 2. Attach a conduit fitting and mount the conduit plug in the spare opening. Pull the power supply wire through the con- Black (-) Red (+) duit fitting. 3. Connect shield to an earth ground at power supply and leave floating at the transmitter. - Page 8 The following configuration entries are the minimum required for configuration. The default password is 0. Sensor Offset Blocking Distance 14 15 Tank Height Level Offset Select the Units of measurement Enter the Level Offset; the distance Units LevlOfst for the level at the bottom of the vessel where (select) xxx.x...
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Page 9: Complete Installation
• Record the model and serial numbers for future reference when ordering parts. Electrostatic Discharge (ESD) Handling Procedure MAGNETROL electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. -
Page 10: Before You Begin
Before You Begin 2.3.1 Site Preparation Each PULSAR Radar transmitter is built to match the specific physical specifications of the required installation. Make sure the antenna connection is correct for the threaded or flanged mounting on the vessel or tank where the transmitter will be placed. -
Page 11: Maximum Distance
The chart below shows the maximum measuring range 2.3.3.1 (Distance) of each antenna based on fundamental condi- Sensor Reference tions of Dielectric, Distance and Turbulence. Maximum Sensor Point distance is calculated as Tank Height + Sensor Offset Reference Point (see page 20). It is measured from the Sensor Reference Point (bottom of NPT thread, top of BSP thread or face of a flange). -
Page 12: Mounting
2.4 Mounting > 18" (45 cm) Radius The PULSAR Radar transmitter can be mounted to a vessel using a variety of process connections. Generally, either a threaded or flanged connection is used. 2.4.1 Installing the Antenna Before installing, make sure: •... -
Page 13: Obstructions
2.4.1.3 Obstructions Almost any object that falls within the beam pattern will cause reflections that may be misinterpreted as a false liquid level. Although PULSAR has a powerful False Target Rejection routine, all possible precautions should be taken to minimize false target reflections with proper installation and orientation. -
Page 14: Standpipes And Stillwells
2.4.1.5 Standpipes and Stillwells PULSAR can be mounted in a standpipe or stillwell but certain considerations should be given: • Metal stillwells only: Sizes 3–8 inches (80–200 mm). • Diameter must be consistent throughout length; no reducers. • Use only horn antennas sized to pipe ID; 3–6" (80–150mm);... -
Page 15: Initial Installation
2.4.2.2 Initial Installation Ideally, the transmitter should be mounted half the radius from the tank wall. Align the index mark so it is at an angle of 45 degrees to a line from the radar unit to the nearest tank wall. For horizontal cylindrical vessels, align the launcher (index mark) so it is facing along the long axis of the vessel. -
Page 16: Wiring
NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTER MAKING CHANGES TO MENU CHOICES (Antenna Type, Antenna Mount, Sensor Offset, Tank Height, Blocking Distance, Dielectric, Turbulence, Rate Change, Foam) or when launcher is repositioned. Wiring Caution The PULSAR Radar transmitter operates at voltages of 16–36 VDC (GP), 16-28.6 VDC (IS) and 16–36 VDC (XP). -
Page 17: Explosion Proof
To install Intrinsically Safe wiring: 1. Make sure the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the barrier to the Radar transmitter. 2. Remove the cover to the wiring compartment of the trans- mitter. -
Page 18: Configuring The Transmitter
Configuring the Transmitter The Radar transmitter comes factory-calibrated and can be configured in minutes for specific applications. Before configuring the transmitter, collect the operating parameters information. Then, power-up the transmitter on the bench and follow through the step-by-step proce- dures for the menu-driven transmitter display. Information on configuring the transmitter using a HART communica- tor is given in Configuration Using HART (Section 2.7). -
Page 19: Password Protection (Default = 0)
The keypad has three arrows used to scroll through the displays and to calibrate the transmitter – the Up and Down Arrow ( ) keys and the Enter ( ) key. Function in Function in Arrows Display Mode Configuration Mode Up and Down Moves forward and backward Increases or decreases the in the configuration program... -
Page 20: Menu: Step-By-Step Procedure
Connection Connection Use of the included PACTware ™ PC program is highly recommended and invaluable for troubleshooting and advanced calibration. A HART RS232 or USB modem (purchased separately) is required. See MAGNETROL Sensor Reference PACTware ™ bulletin 59-101. Point ANSI or DIN Flange (Welded) -
Page 21: Radar Transmitter Menu Table
2.6.5.1 Radar Transmitter Menu Table Note: Press UP arrow 3 times to reach screen where menu language can be chosen. Display Action Comment Transmitter default display. Level, Signal Quality, %Output, *Level* and Loop values cycle every 5 seconds. All screens *Quality* Transmitter Display *%Output*... - Page 22 Display Action Comment Select the Dielectric range of the medium. Choices are: 1.7–3.0; 3.0–10.0; 10.0–100.0 (typical values: Dielctrc Select the Dielectric range value (select) Hydrocarbons 1.9–3, Glycol 32, Water-based 80. See Technical Handbook 41-600 for complete listing) None, Light, Medium, Heavy. Increase choice if Quality Select amount of Turbulence Turbulnc value is consistently <20.
- Page 23 Display Action Comment During normal operation, mA value will never read into the Set 20mA Enter the value for the 20 mA point area defined by the Blocking Distance value. Refer to #14. xxx.x units A damping factor (0–45) may be added to smooth a noisy Damping Enter the Damping factor display and/or output due to turbulence.
- Page 24 Display Action Comment Disp Fact Review Factory parameters Select YES to reveal Factory parameters; NO to hide A cumulative review of all diagnostic messages Diagnost Review Diagnostic messages Press ENTER twice to clear Review Target Rejection Level Shows level where the last Target Rejection routine was run TrgRjLvl None, do not adjust Diagnostic, factory setting...
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Page 25: Configuration Using Hart
HART hand-held does not contain the current Junction DDs (device description) for the PULSAR Radar transmitter. Contact your local HART Service Center and specify a MAGNETROL PULSAR Model RX5 device descriptor. > 250 Ω See HART Revision Table, Section 2.7.3. 2.7.1 Connections... -
Page 26: Hart Menu
1 Trim Loop Current 17 20 mA Set Point 2 Enter Password 18 Damping 3 Factory Settings 19 System Fault State 4 Magnetrol S/N 20 LOE Fault State 5 New User Password 21 LOE Delay 6 Device ID 22 SZ Fault State... -
Page 27: Reference Information
3.0 Reference Information This section presents an overview of the operation of the PULSAR Radar Level Transmitter, information on trou- bleshooting, common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional and performance specifications. -
Page 28: Equivalent Time Sampling
The exact level measurement is extracted from false target reflections and other background noise via the use of sophisticated signal processing. The new PULSAR circuitry is extremely energy efficient so no duty cycling is necessary to accomplish effective measurement. For this reason, PULSAR can track high rates of change that were heretofore impossible with existing loop-powered radar transmitters. -
Page 29: Troubleshooting
Use of the included PACTware ™ PC program is highly recommended and invaluable for troubleshooting and advanced calibration. A HART RS232 or USB modem (purchased separately) is required. See MAGNETROL PACTware ™ bulletin 59-101. 3.3.1 Troubleshooting System Problems Symptom... -
Page 30: Error Messages
3.3.2 Error Messages The PULSAR Radar transmitter utilizes a 3-section hierarchy for reporting diagnostic conditions: FAULTS, WARNINGS, and INFORMATION. This information can be reviewed at the STATUS screen in the user menu. This screen captures only current conditions. Historical information can be viewed at the DIAGNOSTIC screen in the Factory menu. - Page 31 ERROR MESSAGES Symptom Problem Solution Echo Lost Target peak cannot be found Increase Turbulence setting • Decrease Dielectric setting • Increase ROC setting • Increase LOE delay • Confirm valid False Target Rejection; re-run if necessary • Possible multipath if lost repeatedly at same point in tank (See •...
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Page 32: Agency Approvals
Agency Approvals AGENCY MODEL PROTECTION METHOD AREA CLASSIFICATION RX5-5X0A-1X0 Intrinsically Safe Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E, F, & G Class III, NEMA 4X, T4 @80°C Entity RX5-5X0A-3X0 Explosion Proof Class I, Div. -
Page 33: Agency Drawing And Entity Parameters
3.4.1 Agency (FM/CSA) Drawing and Entity Parameters 58-601 Pulsar ® Radar Transmitter... -
Page 34: Parts
Parts 3.5.1 Replacement Parts Item Description Part Number Œ Electronic Module 6.3 GHz Z31-2827-001 w/HART 5.8 GHz Z31-2827-003 w/HART Terminal Board General Purpose Z30-9143-001 Intrinsically Safe Explosion Proof Ž O-ring: Viton 012-2201-237 Housing cover without glass 004-9193-002 Housing cover with glass GP/IS Z36-4410-001... -
Page 35: Specifications
Specifications 3.6.1 Functional РTransmitter System Design Pulse burst radar @ 5.8 GHz (Europe), 6.3 GHz (U.S.) ΠMeasurement Principle Input Measured Variable Level, determined by the time-of-flight of a radar pulse from transmitter to product surface and back Span 0.5 to 65 feet (0.2 m to 20 m) Output Type... -
Page 36: Performance
Environment Operating Temperature -40 to +175° F (-40 to +80° C) LCD Operating Temperature Range -5 to +160° F (-20 to +70° C) Storage Temperature -50 to +175° F (-46 to +80° C) Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE Requirements: EN 50081-2, EN 50082-2 Surge Protection Meets CE Requirements: EN 61326 (1000 volts) Shock Class... -
Page 37: Functional - Dielectric Rod/Horn
3.6.4 Functional – Dielectric Rod / Horn Œ Dielectric Rod Dielectric Rod Dielectric Rod Model 3", 4", and 6" Horn Polypropylene All-Halar ® Antenna 316 SS (Hastelloy ® 316 SS (Hastelloy C 316 SS, Polypropylene, Materials Monel ® and Kynar ®... -
Page 38: Physical
3.6.6 Physical – Inches (mm) 4.02 3.34 4.05 (102) (85) (103) Transmitter 3.98 (101) 8.41 10.21 (214) (259) Dielectric Rod 3 (76) 3 (76) 3 (76) ∅ ∅ ∅ ANSI and DIN Flanges 0.68 (17) Thread Engagement (55) DIELECTRIC RODS Antenna Antenna Extension O.D. -
Page 39: Model Numbers
Model Numbers 3.7.1 PULSAR Radar Transmitter BASIC MODEL NUMBER AND OPERATING FREQUENCY Through-Air Radar Level Transmitter- 6.3 GHz Pulse Radar (North America) Through-Air Radar Level Transmitter- 5.8 GHz Pulse Radar (Europe) POWER 24 VDC, Two-wire SIGNAL OUTPUT 4–20 mA with HART ACCESSORIES Digital Display and Keypad MOUNTING/CLASSIFICATION... -
Page 40: Radar Antennas - Dielectric Rod
3.7.2 Radar Antennas – Dielectric Rod TECHNOLOGY / OPERATING FREQUENCY PULSAR radar antennas / 5.8/6.3 GHz CONFIGURATION / STYLE TFE (Material of Construction codes A, B, C, and K only) Polypropylene (Material of Construction codes A, G, K, and L only) Halar ®... -
Page 41: Radar Antennas - Horn
3.7.3 Radar Antennas – Horn TECHNOLOGY / OPERATING FREQUENCY PULSAR radar antennas / 5.8/6.3 GHz CONFIGURATION / STYLE 3" horn (for Standpipe/Stillwell use only; Materials of Construction codes A & K only 4" horn 6" horn MATERIAL OF CONSTRUCTION 316/316L stainless steel Hastelloy C 316/316L SS;... -
Page 42: Glossary
Glossary Accuracy The closeness of agreement between the result of DVM/DMM Digital Volt Meter/Digital Multimeter. measurement and the true value of the measure (inaccuracy Electromagnetic Energy The radiation that travels through equals the maximum positive and negative % deviation over the space as electric and magnetic fields varying with position and total span). - Page 43 Four Wire An electronic instrument design that uses one set of LOE Loss of Echo Condition where a level measurement is wires to supply power (120/240 VAC, 24 VDC) and another set impossible due to the absence of valid reflections from the liquid to carry the process measurement signal (4–20 mA).
- Page 44 Range The distance over which the transmitter scans for valid TDR (Time Domain Reflectometry) Uses a waveguide to carry return signals. EM energy to and from the surface of the media to measure dis- tance; similar to conventional through-air Radar but much more RateChng Rate of Change The maximum velocity of vertical efficient.
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Page 45: Model Rx5 Configuration Data Sheet
RX5 Radar Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Item (factory defaults) Value Value Vessel Name Display Factory Vessel # Diagnostics Media & Dielectric Target Rejection Level Tag # Launcher Electronics Serial # Factory Cal... - Page 46 Notes 58-601 Pulsar ® Radar Transmitter...
- Page 47 Notes 58-601 Pulsar ® Radar Transmitter...
- Page 48 US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com 145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306 Heikensstraat 6 •...
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