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ENMET
680 Fairfield Court
Ann Arbor, MI 48108
734.761.1270 Fax 734.761.3220
www.enmet.com
ISA-300RAL
Operation and Maintenance Manual

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Summary of Contents for ENMET ISA-300RAL

  • Page 1 ENMET 680 Fairfield Court Ann Arbor, MI 48108 734.761.1270 Fax 734.761.3220 www.enmet.com ISA-300RAL Operation and Maintenance Manual...
  • Page 2: Table Of Contents

    ECHNICAL ATA AND PECIFICATIONS 7.0 R .................................. 28 EPLACEMENT UMBERS 7.1 ENMET part numbers for sensors and replacement parts: ........................28 7.2 ENMET part numbers for Calibration equipment: ........................... 28 A ........................................29 PPENDIX 8.0 T ..................................... 30 ERMS AND ONDITIONS 8.1 Ordering Information ....................................
  • Page 3 Figure 3: ISA-300RAL Mounting Dimensions ............................7 Figure 4: ISA-300RAL Operational Display ............................11 Figure 5:ISA-300RAL Operation Menu Flow Chart ..........................13 Figure 6: ISA-300RAL Maintenance Menu Flow Chart ......................... 15 Figure 7: Connection of Calibration Gas Cylinder ..........................17 Figure 8: Shorting Clip .................................... 26 Figure 9: Location Gas Sensor Manifold ..............................
  • Page 4: Introduction

    1.2 Check Order Check, the contents of the shipment against the purchase order. Verify that the ISA-300RAL is received as ordered. If there are accessories on the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any discrepancy immediately.
  • Page 5: Instrument Features

    A five-foot-long hose to conduct a sample of the air from the source to the instrument. The hose has a Female quick release fitting and regulator. See Figure 1A. Regulator To connect to the compressed air line. Sample pressure to the ISA-300RAL should be set to 55 . See note Figure 1A.
  • Page 6: Figure 1: Features Of Isa-300Ral External

    : Typical facility airline pressures range from about 55 to 125 . The outlet pressure of the regulator supplied with the monitor, which is connected to ± the inlet of ISA-300RAL the, should be set at 55 Female Quick Release to Inlet Port to ISA-300RAL ¼” NPT...
  • Page 7: Figure 2: Isa-300Ral Interior Features

    Aux Terminals Optional (2 places) Fuse Holders 0.630 Amp (2 places) Audio Ground Screw Alarm Power Input Terminal J23 Figure 2: ISA-300RAL Interior Features Manual Revision Date – June 9, 2017 P a g e Manual Part No. – 80002-043...
  • Page 8: Installation

    3.1 Mounting of Instrument The ISA-300RAL should be located near the pipe or tank containing the air to be monitored, and upstream from where the air is being used. The ISA-300RAL must be installed such that it samples the compressed air before it reaches the users.
  • Page 9: Sample Air Supply

    The instrument may go into alarm briefly, but the sensors stabilize quickly. If the instrument persists in alarm, acknowledge the alarm by pressing the switch. If alarm persists longer than 30 minutes, call ENMET AUDIO DEFEAT ALARM ACKNOWLEDGE customer service personnel.
  • Page 10: Relay Contacts

    ISA-300RAL ENMET 3.4.1 Relay Contacts Relay contacts are available for each alarm; these are SPDT, rated at 10Amp at 110V , and may be latching or non-latching as required by the application. They are accessed on the terminals next to each relay see Figure 2 & 2A. The contact positions are noted on the circuit board next to each terminal.
  • Page 11: Optional 4-20Ma Outputs

    ISA-300RAL ENMET 3.4.2 Optional 4-20mA Outputs Isolated 4-20 mA outputs are available for data logging or other purposes. An output is supplied for each sensor supplied in an instrument, and can be added when a sensor is added in the field. These outputs are available on the Connector 1 for channels 1 &...
  • Page 12: Operation

    4.1 Normal Operation Condition With the ISA-300RAL installed as described in section 3, and in clean air, the POWER green LED is on, the display is lit and the information on the display is as shown in Figure 4 Display, for the sensor(s) installed in the ISA-300RAL. The red alarm and fault LEDs are not lit.
  • Page 13: Alarm Latching

    Differential Setting  The Alarm 1 differential value is the delay of the ISA-300RAL staying in alarm condition until after the measured reading has returned past the alarm point by the differential value. Example: If the alarm point is Λ 10 and the differential is 2, the ISA-300RAL will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
  • Page 14: Operational Menu

    ALARM1 Delays (Seconds) Function mASPAN 30.0 5000 Function Enter Maint Menu Enter Password See Maintenance Menu Diagram Figure 5:ISA-300RAL Operation Menu Flow Chart Manual Revision Date – June 9, 2017 P a g e | 13 Manual Part No. – 80002-043...
  • Page 15: Maintenance

    : Never spray a cleaning solution on the surfaces of the ISA-300RAL devices. AUTION Clean the exterior of the ISA-300RAL enclosures with a mild soap solution on a clean, damp cloth. Do not soak the cloth with solution so that moisture drips onto, or lingers on, external surfaces.
  • Page 16: Maintenance Menu Flow Chart

    6 times or until; "Enter MAINTENANCE Menu" is displayed. OPTION O = Press Option S = Press Select Figure 6: ISA-300RAL Maintenance Menu Flow Chart Manual Revision Date – June 9, 2017 P a g e | 15 Manual Part No. – 80002-043...
  • Page 17: Calibration For Co, O

    Wait 24 hours after initially supplying air and power to the ISA-300RAL sensor before initial calibration. It is not necessary to open the Front Panel to make adjustment. The calibration functions are operated through the...
  • Page 18: Low Cal/Zero Cal Adjust

    5.3.1A Low Cal/Zero Cal Adjust A Low-Cal function should be performed only when the ISA-300RAL sensor are exposed to clean uncontaminated air. Use a cylinder of 20.9% oxygen to provide a clean air reference if necessary. Attach the cylinder to the calibration adapter, attach the adapter to the instrument and allow gas to flow over the sensor for up to 4 minutes.
  • Page 19: Set 4 -20Ma Transmitter Scale

    ISA-300RAL ENMET 5.3.2 Set 4 –20mA Transmitter Scale This section of the maintenance menu is installed when there are 4-20mA style sensors for other gases. This function is normally performed at the factory and is not usually required to be performed in the field unless a new transmitter is installed.
  • Page 20: Set Alarm Points

    Example: If the alarm set point is Λ 10 and the differential is 2, the ISA-300RAL will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
  • Page 21 ISA-300RAL ENMET Example: Set Alarms Flow Chart Displays are examples of Alarms O = Press Option Λ - Indicates alarm triggered on increasing value of reading S = Press Select v - Indicates alarm triggered on decreasing value of reading...
  • Page 22: Set Alarm Delay

    ISA-300RAL ENMET 5.3.4 Set Alarm Delay The alarms may be set to delay by 1 second increments, up to 255 seconds. Alarm delays are factory set to 5 seconds. To change an alarm delay, you must enter the maintenance menu. Press the switch until “Enter Maint Menu”...
  • Page 23: Relay Configuration

    ISA-300RAL ENMET 5.3.5 Relay Configuration To change a relay configuration, you must enter the maintenance menu. Press the switch until “Enter Maint Menu” is OPTION displayed then press switch for the Enter Password menu. Enter the valid password as described below.
  • Page 24: Failsafe Configuration

    R: 5 Failsafe ON 5.3.7 Set Output Span Range To change 4-20 mA output range. This range is set at the factory and should not be changed, contact ENMET for information.  Press the switch to continue to next section of maintenance menu.
  • Page 25: Set New Password

    When all four digits of the new password have been selected, "Set New Password" is displayed. Record the new password; without it, the maintenance menu cannot be reentered once you exit the Maintenance Menu. If the password is lost, call ENMET customer service personnel. From the "Password XXXX" position, ...
  • Page 26: Sensor Replacement

    Wait 24 hours after installing a new sensor and supplying air and power to the ISA-300RAL sensor before initial calibration. It is not necessary to open the Front Panel to make adjustment.
  • Page 27: Oxygen Sensor

    ISA-300RAL ENMET 5.4.2 Oxygen Sensor An oxygen sensor must be replaced when it can no longer be calibrated in clean air. To replace the sensor, follow the general steps given for the replacement of a gas sensor, but effect a replacement of the oxygen sensor. After sensor installation, wait four hours before re-calibrating, and again 1 month after replacement.
  • Page 28: Technical Data And Specifications

    ISA-300RAL ENMET 6.0 Technical Data and Specifications Electrical Power 15 Amp fused branch circuit 100-240 VAC 0.9 A 50/60 Hz Board Mounted Fuse FH2, 0.630A, 5 x 20mm Storage and (to also be included on shipping box) Transport Temperature: -20° to +60°C (-4° to +140°F) preferred 0°...
  • Page 29: Replacement Part Numbers

    ISA-300RAL ENMET 7.0 Replacement Part Numbers 7.1 ENMET part numbers for sensors and replacement parts: Part number Description 03053-000 Sensor, CO2 67025-1114 Sensor, Oxygen 67025-1200 Sensor, CO 73540-701 Orifice 73583-700 Orifice, pre-filter 64002-630 Fuse, 0.630 Amp 5x20mm 06008-004 Sensor Gasket...
  • Page 30: Appendixa

    20 ppm CO have been used as maximum limits and standard instrument alarm points. The ISA-300RAL has two preset alarm set points, at 10 ppm and 20 ppm CO, which are adjustable, but cannot be set below 5 ppm or above 100 ppm.
  • Page 31: Terms And Conditions

    ENMET, LLC for damages arising out of or in connection with the use or repair or performance of the product.
  • Page 32: Instructions For Returning An Instrument For Service

    ENMET charges a one hour minimum billing for all approved repairs with additional time billed to the closest tenth of an hour. All instruments sent to ENMET are subject to a minimum evaluation fee, even if returned unrepaired.
  • Page 33 ISA-300RAL ENMET Manual Revision Date – June 9, 2017 P a g e | 32 Manual Part No. – 80002-043...
  • Page 34 Mailing/Shipping Address: ENMET 680 Fairfield Court Ann Arbor, MI 48108 Phone: 734.761.1270 repair@enmet.com Fax: 734.761.3220 Service Request Form Product Name or Number: Product Serial Number: Describe Problem or Needed Service: Warranty Claim? ☐ Yes ☐ No CUSTOMER INFORMATION Billing Address:...

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