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Operators and Maintenance Manual
To our valued customer
Thank you for choosing the HARDI FTZ Force Boom with your sprayer. This operation and maintenance manual
covers the Force Boom and it's associated components supplied with your sprayer.
This manual forms part of the complete reference documentation supplied with your sprayer and contains
essential information for the safe and effi cient operation of this equipment. Please read all the booklets carefully
before operating the sprayer, paying close attention to the safety sections in each publication.
Visit our web site at: www.hardi.com.au for more information about our product range, spraying and crop
protection. For sales, service and spare parts information contact your local HARDI dealer.
Caution: All operators intending to use this equipment, or any of its systems must read this entire publication and
it's accompanying manuals prior to attempting operation. The safety sections and warnings must be thoroughly
read and understood. Failure to do so may result in personal injury, death or damage to the equipment, property,
crops or the environment.
Please note: The technical data contained herein is to the best knowledge of HARDI Australia Pty Ltd correct
at the time of printing. HARDI Australia Pty Ltd reserves the right to make changes in design, features,
accessories, specifi cations and instructions at any time without prior notice and is without obligation in relation to
products purchased before or after such changes and assumes no responsibility for any errors, inaccuracies or
omissions.
Copyright: Design, text, illustrations and layout in this manual are produced and published by HARDI Australia
Pty Ltd and are protected by copyright law. Printed in Australia. Copyright © 2005 HARDI Australia Pty Ltd.
FTZ Force Boom
P/No: 67020704-AU-09/05
HARDI Australia
Cross Keys Road Cavan South Australia
Document type
Subject
Number of pages
Date produced
Produced by
B.O.M. included
Part number
Operator's Manual
FTZ Force Boom
35
01 / 09 / 2005
Tech Services
No
67020704
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Table of Contents
Related Manuals for Hardi FTZ Force Boom
Summary of Contents for Hardi FTZ Force Boom
- Page 1 P/No: 67020704-AU-09/05 To our valued customer Thank you for choosing the HARDI FTZ Force Boom with your sprayer. This operation and maintenance manual covers the Force Boom and it’s associated components supplied with your sprayer. This manual forms part of the complete reference documentation supplied with your sprayer and contains essential information for the safe and effi...
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Page 2: Table Of Contents
FTZ boom centre lubrication points.......5. 3 Boom cylinder lubrication point ........5. 3 2 Description Paralift lubrication point ..........5. 3 FTZ Force Boom ............2. 1 Boom adjustment ............5. 4 Terminology, 28 metre boom .........2. 1 Centre and inner section alignment ......5. 4 Terminology, 30/32/36 metre boom .......2. -
Page 3: Introduction
1 - Introduction Safety Information Beware of overhead power lines Warning: Operating agricultural machinery near powerlines presents a potentially fatal hazard. It is the responsibility of the operator to ensure that minimum safe clearances are strictly observed, in particular when transporting the implement, spraying, raising, tilting or lowering the boom. Also be aware that during hot or windy weather sagging or swaying of powerlines can reduce safe working clearances. -
Page 4: Safety Alert Icons
Note: Specifi c safety warnings appear at the beginning of each chapter where applicable. Read them carefully. If any portion of this instruction book is unclear contact your HARDI dealer for further information. 1. 3... -
Page 5: Chemical Safety
Warning: Agricultural chemicals can be dangerous. Always read chemical labels and carefully follow safety recommendations Intended Use The FTZ Force Boom is designed for the application of agricultural chemicals and liquid fertilizers. HARDI Australia does not condone or endorse the use of this product for any other purpose. 1. 4... -
Page 6: Description
General description The FTZ Force boom is available in 28, 30, 32, and 36 metre working widths but may also be operated partially folded if required producing a working width of approximately half it’s total length. Other features include 3 dimensional cross section steel construction, remote hydraulic movement control and coil spring suspension, and a sturdy welded steel boom centre assembly. - Page 7 2 - Description Hydraulic Venting System General description The purpose of this system is to seal the atmosphere side of the hydraulics against dust and moisture contamination and therefore protect the system from damage that could otherwise result. The system links the Lift, Tilt and Stabliser Cylinders via a common sealed chamber and should be checked for integrity as part of your regular service procedure.
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Page 8: Set-Up
Note: Due to risk of power surge, connection to a 12 volt power source other than the tractors battery circuit (ie: altenator / generator circuit) voids warranty. In the absence of a suitable 12 volt outlet we recommend installation of the HARDI electric distribution box, part number: 817925. 3 . 1... -
Page 9: Operation
4 - Operation FTZ Force Boom Operating the boom with the Joy stick control To unfold the boom using the Joy stick controller, raise the boom wings clear of the transport brackets by activating the auxiliary hydraulics lever and the left and right boom wing tilt control switches (C) and (D) simultaneously. -
Page 10: Boom Fold Speed Adjustment
4 - Operation FTZ Force Boom Boom fold speed adjustment To adjust the folding speed of the boom, locate the line restrictor valve (A) on the inner fold distribution block (B) at the top of the boom centre. With the boom folded in the transport position and the hydraulic... -
Page 11: Boom Transport Position
4 - Operation Boom functions continued Folding the boom for transport Note: In order to avoid unnecessary stress to components, it is recommended the folding and stowage procedure be carried out as follows. Read this section carefully, a little practice will help perfect the technique. -
Page 12: Lowering The Paralift To Engage The Tranport Hooks
4 - Operation Boom transport position Lowering the paralift to engage the transport hooks Next, lower the paralift to its transport position until the transport hooks engage with the transport stops on the lift cylinders (F). The operator can be sure the hooks are engaged when the paralift comes to rest without the boom contacting the mudguards. -
Page 13: Boom Support Wheels
4 - Operation Boom support wheels Boom support wheels (standard) The boom is equipped with a boom wheel on each wing for use when spraying with low boom settings, for example on bare ground or crops in the fi rst stages of growth. In later growth stages the wheels should remain folded up. Boom support wheels - air bag suspended (optional) An optional heavy duty boom wheel has been developed which features robust steel construction (A), tapered roller bearing hubs... -
Page 14: Boom Wheel Operation
4 - Operation Boom support wheel air bag suspended Boom wheel operation When in use, the wheel is mounted to the boom wing inboard of the outer section fold as illustrated (right hand side shown). To fi t the wheel for spraying, remove it from the transport position, and using the same lynch and clevis pins, mount the wheel to the operating bracket in a similar way as previously described for transport, being sure to secure it with the lynch and clevis pins. -
Page 15: Maintenance Lubricants
5 - Maintenance Lubricants General information Always store lubricants in a clean, dry and cool place. Keep oil fi lling jugs, hoppers and grease guns clean. Wipe lubricating points thoroughly before lubricating. Avoid skin contact with mineral / petroleum based products for extended periods. Adhere to directions concerning recommended lubricants and quantities. -
Page 16: Ftz Boom Intermediate And Outer Fold Lubrication Points
5 - Maintenance Schedule FTZ boom intermediate and outer fold lubrication points Lubricant and service intervals for the FTZ intermediate and outer folds are as indicated in this illustration (see table this section for details of recommended lubricant). FTZ breakaway lubrication points Lubricant and service intervals for the FTZ boom breakaway sections are as indicated in the illustration (see table this... -
Page 17: Ftz Boom Centre Lubrication Points
5 - Maintenance Schedule continued FTZ boom centre lubrication points Lubricant and service intervals for the Twin boom centre are as indicated in the illustration (see table this section for details of recommended lubricants). Boom cylinder lubrication point Lubricant and service intervals for the Twin boom cylinders are as indicated in the illustration (see lubrication table this section). -
Page 18: Boom Adjustment
Adjustments Boom adjustment The FTZ Force boom is built to handle our tough Australian conditions and will deliver years of reliable service when correctly maintained and adjusted. Please note the following points prior to adjustments: 1. Ensure the boom is well lubricated (see maintenance / lubrication schedule for details). -
Page 19: Over Centre Lock Adjustment
Repeat the procedure for the other side as required. Boom response adjustment The FTZ Force boom centre is mounted to the paralift frame via four link arms (A) with a ball joint on each end (B). The ball joints... -
Page 20: Suspension
5 - Maintenance Adjustments Suspension The FTZ boom is suspended on coil springs (A). In order to obtain the best spray job, the boom wings must be parallel with the ground surface. If an abnormal condition exists the tension of the springs can be adjusted to improve the level of the boom. -
Page 21: Adjusting Breakaways
5 - Maintenance Adjustments Adjusting breakaways The breakaway clutch mechanism must release when a force of approximately 150 N (34 lb) is applied to the extremity of the breakaway section. To adjust the break away release point proceed as follows: 1. -
Page 22: Servicing Damping Cylinder
5 - Maintenance Adjustments Servicing Damping Cylinder The performance of the damping cylinder may be adversely affected by the presence of air space within the cylinder’s internal hydraulic circuit. This condition may be improved by the following ‘priming’ procedure but note that the cause of the condition should be investigated and rectifi... -
Page 23: Cleaning And Decontamination
5 - Maintenance Adjustments Cleaning and Decontamination Thorough sprayer cleaning is essential. It ensures the sprayer is ready for the next job. Even traces of some chemicals in machinery can contaminate the next chemical to be used and damage or destroy your next crop. It is therefore necessary to neutralise any chemical residues within the sprayer’s fl... - Page 24 5 - Maintenance Technical information 5. 10...
- Page 25 5 - Maintenance Technical information 5. 11...
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Page 26: Troubleshooting
6 - Troubleshooting Troubleshooting Boom hydraulic system Fault Possible cause Suggested action No boom movement Insuffi cient hydraulic pressure. Check oil pressure- min. 130 bar max. 160 bar Check tractor hydraulic oil level. Insuffi cient oil supply. Oil fl ow must be min.10 l/minute max. -
Page 27: Further Information
Ram not functioning. Restrictor or regulator valve blocked. Support the boom with appropriate rigging and service the suspect cylinder. Further information For further information please contact your local HARDI dealer, or visit our web site at www.hardi.com.au 6. 2... -
Page 28: Spare Parts
7 - Spare parts FTZ Hydraulics Optional boom wheel Kit part number: 83312204 28 metre (drawing 1) 30/32/36 metre (drawing 2) 7. 1... - Page 29 7 - Spare parts FTZ hydraulics 28 metre boom hydraulic diagram (drawing 1) 7. 2...
- Page 30 7 - Spare parts FTZ hydraulics 30/32/36 metre boom hydraulic diagram (drawing 2) 7. 3...
- Page 31 7 - Spare parts Hydraulics Control options 7. 4...
- Page 32 7 - Spare parts FTZ boom Hydraulic air bleed kit 7. 5...
- Page 33 7 - Spare parts FTZ boom Inner and intermediate section 7. 6...
- Page 34 7 - Spare parts FTZ boom FTZ boom centre 7. 7...
- Page 35 7 - Spare parts FTZ boom FTZ Outer Section 7. 8...
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