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Trane CCE-Compact Series Installation Operation & Maintenance

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Installation
Operation
Maintenance
CCE-Compact
Air Handling Unit
July 2019
AH-SVX007A-GB

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Summary of Contents for Trane CCE-Compact Series

  • Page 1 Installation Operation Maintenance CCE-Compact Air Handling Unit July 2019 AH-SVX007A-GB...
  • Page 2 In addition to the instructions in this guide, subject-specific standards, as well as local, national and international regulations must be observed. After completion of the work, please give this instruction man- ual to the operating staff. Please keep the complete instruc- tion and operating manual filed with your other documents.

  • Page 3: Table Of Contents

    Table of contents Introduction ..........................7 Model code ......................... 7 Intended use / foreseeable misuse ..................8 1.2.1 Intended use ........................8 1.2.2 Foreseeable misuse ......................8 Modular design ........................9 Documentation ........................9 Safety instructions / Guidelines to conformity to laws and directives ......10 CE-conformity / installation instructions for safe operation ..........
  • Page 4 EC motors ........................43 Main switch (emergency stop switch) ................43 Electric heaters ........................ 44 7.4.1 AHUs equipped from TRANE with control ................. 45 Frost protection for plate heat exchanger ................ 47 Lighting ..........................47 Commissioning ........................48 Preliminary steps ......................48 8.1.1...
  • Page 5 14.1.1 Operating mode of the fan control ..................66 Airflow rate control ......................66 Pressure control ......................67 Speed control ......................... 68 14.2 Temperature setpoints ..................... 68 14.2.1 Operating mode of the temperature control ............... 68 Return air cascade (RetCasc) ..................69 Supply air ........................
  • Page 6 22.2.4 LON ............................ 97 22.2.5 Modbus RTU/ IP controller interfaces ................98 23 Data points AHU ........................100 Figure index ..........................113 Table index ........................... 115 Original Instructions - 6/115 V07-19.0...

  • Page 7: Introduction

    Introduction This is the instruction and operation manual for an air handling unit, hereinafter designated as ‘AHU’. Model code CCE C 15/6 – 15/6 AHU type (standard) AHU execution AHU size supply air AHU size exhaust air Legend used for AHU type CCE C casing type with thermal separation profile CCE B...

  • Page 8: Intended Use / Foreseeable Misuse

    AHU is for a nominal density of the air of 1,20 kg/m³. Components provided by the customer If it is planned and agreed, that TRANE installs components in the AHU, which are provided by the customer, TRANE only accepts liability, if there are significant mistakes in construction.

  • Page 9: Modular Design

    The operation of an AHU equipped with an electric heater while the fan-motor is cut off, or if the fan is working at a limited airflow, for example, caused by closed dampers or similar and with the electric heater in operation produces an imminent fire risk. The operation in an explosive atmosphere is prohibited.

  • Page 10: Safety Instructions / Guidelines To Conformity To Laws And Directives

    CE-conformity / incorporation declaration according to Machinery Directive 2006/42/EC An AHU (or any part thereof) supplied by TRANE is by definition of Machinery Directive 2006/42/EC an incomplete machine, because it is limited in function and is only a part of the building system.
  • Page 11 Siphons Connecting according to chapter 6.2 (Drain for condensate and excess water). Flexible connection Installations (if not supplied by TRANE) refer to chapter 6.3 (Duct connection – airside connec- tion to AHU). Heat exchanger For all heat exchangers which are connected on-site, irrespective of the medium used (water, water- glycol mixture) it must be ensured by the customer that the resulting assembly meets the pressure equipment directive, PED '2014/68 / EU.

  • Page 12: Indications For Minimizing Specific Hazards

    Indications for minimizing specific hazards 2.2.1 General indications An improperly performed maintenance can pose a security risk! Risk of thin sheets, when working on AHU During work on AHU (or on parts), there is a substantial risk of cutting with thin sheets as e.g.
  • Page 13 and that the switch is locked in position 'off' in order to effectively prevent a re-activation during the work. The housing of the AHU interior lighting (can have separate supply) is not current-car- rying. all moving parts, especially the fan wheel, motor and heat wheel have come to a standstill; wait at least 5 minutes after switching off before opening the doors.

  • Page 14: Conformity To Laws And Directives

    Manometer for filter monitoring According VDI 6022 at a volume flow > 1000 m³/h manometer have to be installed for filter monitor- ing. These could be ordered at TRANE as an option. However, the filter monitoring has to be en- sured on site.

  • Page 15: Erp Conformity According To Directive (Eu) 1253/2014

    They will be triggered if the pressure drop at the filter exceeds the maximum permissible value. See chapter 9.3 (air filters). If above mentioned equipment is not included in delivery by TRANE, it has to be provided on site. Staff selection and qualification All persons, who are authorized to work on the air conditioner, must have read and understood the complete manual - in particular chapter 2 (Safety instructions).

  • Page 16: Lifting By Forklift / Lift Truck

    Figure 1: Do not climb on the AHU! Lifting by forklift / lift truck In accordance with the TRANE drawing the AHU will be delivered as monobloc or more delivery section(s). The AHU parts or the monobloc are delivered on pallets and can be unloaded and moved by forklift or lift truck.

  • Page 17: Lifting Of Cce Compact Ahus

    Center of gravity must be centrally located between the forks (see Figure 4). For large parts use several lift trucks. Figure 4: Center of gravity centrally between the forks For the overlifting directly by crane from the truck applies the following chapter 3.3 (Lifting of CCE Compact AHUs).

  • Page 18: Weight Specifications Of Cce Compact Ahus And Additional Parts

    In addition to the actions mentioned here, the instructions according to chapter 3.4 (Further necessary actions for the overlifting of both, delivery sec- tions on crane lugs as well as monoblocs) have to be observed. Parts of the AHU may only be lifted with lugs individually - never bolt parts to- gether before lifting.

  • Page 19: Lifting Of Cce Compact Ahu By Crane Lugs

    Figure 8: Crane lug mounted Bolts and nuts are delivered with the lifting lugs and must be tightened with the torque according to Table 2. If the lifting lugs are already mounted by TRANE, the bolts must be checked before lifting of the AHU.

  • Page 20: Further Necessary Actions For The Overlifting Of Both, Delivery Sections On Crane Lugs As Well As Monoblocs

    Figure 10: Guiding of load carrying equipment (schematic illustration) Further necessary actions for the overlifting of both, delivery sections on crane lugs as well as monoblocs The AHU sections or monoblocs must be lifted with appropriate equipment e.g. belt with hook. The recommended minimum load capacity per load carrying equipment is 50% of the total weight of the delivery section or monobloc.

  • Page 21: Storage

    max. 15° max. 15° Figure 11: Permitted angle for load carrying equipment guidance Storage The delivery sections generally are packed in nylon. This package is suitable to protect the AHU during loading and unloading from bad weather, but not for outdoor storage. The insertion into a dry area after unloading is therefore essential for the preservation of the AHU.

  • Page 22: Foundation / Erection

    Figure 12: Protection against dirt Foundation / erection Space requirements: At the location, proper maintenance and the removability of build in components shall be physically possible. Therefore, a free working space of AHU width + 300 mm shall be available. On the back site for mounting a 600 mm width passage should remain free.

  • Page 23: Erection

    Figure 13: Solid foundation and strip foundation The installation of underlayment with impact sound insulation properties and high specifications is highly recommended. It is recommended, depending on the location of the erection, to underlay the AHU with cork, Mafund plates or Sylomer strips. The used absorbent material must be adjusted to the load to achieve optimum noise insulation.

  • Page 24: Actions To Prevent Potential Risks

    In this context, it is recommended to con- clude an insurance against damage caused by water and other liquids. TRANE is not liable for damages that may arise due to leakage of the AHU, of fittings, of pipes or hoses or due to condensation.

  • Page 25: Assembly

    Assembly If climbing on the AHU is unavoidable during assembly, for example, for connect- ing the roof plates, it must be ensured by appropriate measures. For example, us- ing boards, that the weight is distributed evenly, in order to avoid bending of the roof panels.

  • Page 26: Standard Connections And Connection Components

    Figure 18: Applying the sealing agent Figure 17: Sealing agent (Sikaflex) Pulling together AHU sections The AHU sections must be aligned precisely and the front sides shall be exactly parallel to the other. If necessary, some minor corrections can be made by placing steel plates under the section. The AHU sections can be pulled together with belts which attach on the base frame, as shown on Figure 19 and Figure 20.

  • Page 27: Establishing The Screw Connection Of Ahu Parts

    Additionally, to the base frame, there are other possibilities for connecting AHU parts. These are listed below, ranked by the execution priority. CCE COMPACT: Easy Connection, see Figure 23 and Figure 24 Connection angle, see Figure 25 up to Figure 27 Figure 24: Connection via Easy Connection Figure 23: Easy Connection Figure 25: Hexagon bolt with locknut...

  • Page 28: Special Features For Roof Ahus And Device Separations At Wet Areas

    It is important, to tight initially the bolt connection at the base frame. This is to en- sure an exact connection of the AHU parts. Figure 28: Bolt connection base frame Figure 29: Bolt connection angles 5.1.4 Special features for roof AHUs and device separations at wet areas For roof AHUs as well as at device separations directly before or after a wet area (e.g.

  • Page 29: Securing The Position Of Ahus

    Joints Joint Access (door) Figure 33: Sealing the section con- Figure 32: AHU separation acces- nection (joint) with the sealing agent sible via door For roof AHUs, also the roof flange is to seal, refer to Figure 34. Figure 34: Sealing the roof flange 5.1.5 Securing the position of AHUs Floor AHUs must be fixed on the foundation to secure the position.

  • Page 30: Doors

    Figure 35: Securing the position on the foundation If AHUs will be erected on roofs, a structural engineer must design the attachment of the AHU, based on the local situation and weather conditions. Doors Doors with hinged lock Door panels with hinged lock can be opened optionally to the right or to the left. Additionally, this lock mechanism enables the easy removal of the door panel from the door frame.

  • Page 31: Dampers

    Beside the hinged doors, the access to the inside of AHUs with C-casing is also possible by remov- able panels. At this casing execution, the door panels will be fixed at the door frame by screw con- nections (see figure beneath). Figure 39: fixing screw with clamp- Figure 40: fixing mechanism at door Figure 41: fixed door panel (ZIB)

  • Page 32: Airfilters

    During the installation it must be noted, that the filter bags will not be clamped or damaged. Each filter bag must freely adjust itself in the airstream. If the filters are not included in the scope of delivery of TRANE, it must be considered that the used filters fulfills the requirements of VDI 6022.
  • Page 33 Figure 43: Loosen the clamps Figure 44: Slide in the filters Figure 45: Clamping the filters Attention: For soft bags the lower bags of the filter cells need to lift up in order to prevent damage with the clamping system (Figure 46)! Figure 46: Lifting the filter bags Attention: If different widths of filter are planned for one filter frame with clamp- ing mechanism, then the order of the insertion has to be according to the filter...

  • Page 34: Installation

    Attention: Filters must be pushed completely to the back, so that all filters fit closely to the filter frame and an air bypass is avoided. Important: Examine if the first filter fits closely to the sealing. (Figure 51) Figure 50: pushing and clamping of the fil- Figure 51: check, if filter lie on the sealing ters to the rear wall Installation...
  • Page 35 (STRAUB coupling) is recommended (Figure 55). This coupling could be included optionally in the scope of delivery from TRANE, if not, then it must be provided on site. In order to avoid a damage of the copper pipe of the heat exchanger due to mechanical force, a ring is used to reinforce the cop- per pipe (Figure 53 and Figure 54).
  • Page 36 Other types of connections, for example welding or soldering are not recommended by TRANE, be- cause of risk of fire to neighboring materials. If one of those types of connections are chosen, the acting assembler is fully responsible for this task.

  • Page 37: Drain For Condensate And Excess Water

    Figure 59: Drain valve Figure 60: Vent valve Drain for condensate and excess water Each drain must be equipped with a siphon. Siphons are available as accessories from TRANE. 6.2.1 Standard siphons A space-saving design of the necessary siphon height can be completed by TRANE on request.

  • Page 38: Ball Siphons

    6.2.2 Ball siphons If ball siphons with the below shown design are supplied by TRANE, then the following instructions should be observed during installation: Depending on the suction side or pressure side mounting position, the siphon body has to be in- stalled so that the direction of the arrow (see Figure 63) corresponds to the flow direction.
  • Page 39 Siphon on suction side (in direction of airflow before the fan) Figure 64: Suction side execution Siphon on pressure side (in direction of airflow after the fan) The black plug must be removed for the pressure side installation (see Figure 66). Figure 65: Pressure side execution V07-19.0 39/115...

  • Page 40: Duct Connection - Airside Connection To Ahu

    Figure 66: Pressure side installation: remove the black closing plug Duct connection – airside connection to AHU Depending on the customer's requirements, TRANE devices are equipped with various accessories and options for attaching air duct elements like dampers, flexible connections, frames, panel flanges, etc.

  • Page 41: Insulation Of Fresh Air Damper

    The duct components are screwed as follows, each at a distance of 120 mm from the corner additional number of screws see Table 3 and Figure 67. Additional number of Length or width screws < 915 >= 915 <= 1220 >= 1372,5 <= 1830 >= 1982,5...

  • Page 42: Freeze Protection Measures

    TRANE. Furthermore, each electrical component must be connected to the protective conductor system. The connection to the external protective earth system has to be executed according to EN 60204- 1, pt.

  • Page 43: Ec Motors

    Figure 68: Rotation marking of EC fans Fastening torque for electrical connections on the control panel refer to Table 4: Thread M4 M5 M6 Ø min. 0,8 1,8 2,7 max. 1,2 2,5 Table 4: Torques for the motor terminal board Before connecting to the local power network, check that the local power supply coincides with the motor requirements from the nameplate.

  • Page 44: Electric Heaters

    An electric heater is designed to heat the airflow, which is stated on the technical data sheet, from the specified air inlet temperature to the air outlet temperature. TRANE provides electric heaters with one or more stages according to customer requirements.

  • Page 45: Ahus Equipped From Trane With Control

    7.4.1 AHUs equipped from TRANE with control Units, which are supplied from TRANE with control, are limiting the supply air temperature to a de- fault value of 35 °C. The execution and function, as specified below, is supplied by TRANE.
  • Page 46 The 2 safety thermostats are equipped with manual reset. After triggering, the reason for stopping must be detected and eliminated before the reset of the thermostat! Thermostat 1 (Figure 70 and Figure 71) Position of thermostat body: fastened on the electric heater at the connection side, is accessible by removing the electric heater access panel.

  • Page 47: Frost Protection For Plate Heat Exchanger

    At low temperatures and high air speeds, the condensate in the plate heat exchanger can freeze and cause its icing. For devices supplied by TRANE with control, this is prevented by pressure monitoring of the plate heat exchanger and the temporary adjustment of the supply air volume flow.

  • Page 48: Commissioning

    > 1 <= 4 Lamp 1 switch, 1 junction box > 4 <= 8 Lamp 1 switch, 2 junction box > 8 <= 12 Lamp 1 switch, 3 junction box The lamps are mounted and supplied with one side connected and one side with loose cables, suffi- cient in length to be routed to the nearest junction box or the next switch.
  • Page 49 Formula A Formula B In this formula, the respective air density at In this formula, a variable air density is not taken into the fan is taken into account. account. The air density must be determined as a Instead, a "fixed" air density of 1.20 kg/m is as- function of air temperature, air humidity, sea sumed.

  • Page 50: Heat Exchanger

    8.1.2 Heat exchanger The heat exchangers, fittings and valves shall be tested for tightness. Water heat exchangers Normal heating, cooling coils filled with water and additives for freeze and corrosion protection: Open vent valve. Water valve is initially only to open slightly, so that the coil will be slowly filled with water. To avoid heat stress.

  • Page 51: Resonance At Fans

    If the airflow is incorrect and if you require support on this matter, please contact TRANE. 8.2.1 Resonance at fans The operation of fans at the resonant frequency (and multiples of it) must be avoided, in order to prevent high vibration loads. The resonant frequency must be determined at the AHU on site.

  • Page 52: Maintenance

    Maintenance TRANE AHUs are built mostly maintenance free and easy to maintain when required. The mainte- nance intervals (see Table 6) are indicative for normal operating conditions. Widely differing appli- cations may require different intervals, ask TRANE for details. The execution of the described checks and maintenance needs are necessary to ensure a permanent safety operation and func- tionality of the AHU.

  • Page 53: Fan / Motor Group

    All filters should be checked for tightness, because otherwise they could be sucked in and could lead to damage. If AHUs are equipped with TRANE control, then a corresponding warning message is displayed on the HMI (see Figure 76) when the differential pressure limitation is reached.

  • Page 54: Panel Filters

    Figure 76: Warning message filter If such a warning message is displayed, then appropriate actions have to be taken immediately (e.g. change of air filters). 9.3.1 Panel filters Dry panel air filters (cleanable). The contamination level of the filter can be controlled by the differ- ential pressure drop (check every 14 days to 1 month).

  • Page 55: Electric Heater

    Check built-in safety devices and electrical parts for proper functioning. Dampers TRANE dampers of type J are nearly maintenance free. Check for dirt, damage and corrosion, clean if necessary with compressed air or steam jet. Check the function and correct rotation. Spray the wheels with silicone spray if necessary.

  • Page 56: Energy Recovery Systems

    Energy recovery systems The manual of the component manufacturer must be read and considered for cleaning works. 9.7.1 Plate heat exchangers Plate heat exchangers are made of highly corrosion-resistant high-grade aluminum and have no drive or moving parts. The lifetime is nearly unlimited, as long as the differential pressure between the plates does not exceed the maximum allowed.

  • Page 57: Information On Airborne Noise Emitted By The Ahus - On Request

    Component Action Section month ¼ year ½ year year Reference chapter Housing Ch / Cl Housing inside and outside Fan / motor Corrosion check 9.2.1 Fan Flexible connection Protection grid Ch / Cl / M Motor, general 9.2.2 Motor Check current consumption Filter Ch / Cl / M...

  • Page 58: Disassembly And Disposal

    11 Disassembly and disposal 11.1 Disassembly At disassembly, the safety instructions of chapter 2 (Safety instructions) must be considered. It also apply the instructions in chapter 3 (Reception control / unloading / transportation to instal- lation site). The housing can be disassembled relatively easy: Disassembly of the housing: Disassembly of the external panels and removal of the insulation.

  • Page 59: Disposal

    11.2 Disposal The operator is responsible for the disposal of the shipment (packing material), operation (filters, tools, spare parts etc.), and for the disposal of the AHU itself. The disposal of the material must be done by qualified technicians according to the international, national and local regulations.
  • Page 60 User manual COMPACT V0.03 April 2018 Hotline +39 335 1334212 60/115 V07-19.0...

  • Page 61: Display

    12 Display 12.1 Push buttons, rotary button Figure 81: Display The operation takes place via the elements described below: • Info-button return to the main / start page or application info page AHU off green AHU on green flashing AHU is starting (preheating) or stopping orange only one fan is running •...

  • Page 62: Display

    12.2 Display The display is divided into several areas: Headline 29.07.11 13:32 Stop/Alarm Password level Line All settings current / total Operating mode Outdoor temp. 13.2°C Submenu Further lines Supply temp. 21.7°C Return temp. 20.3°C Values, states Supply flow 5301m3/h Return flow 5298m3/h Figure 82: Start page...

  • Page 63: Line With Submenu

    Line with submenu An arrow right next to the line indicates a submenu; the line can be selected with the rotary button and the submenu can be entered with Ok. Value, setpoint Select the line of the setpoint to be changed and confirm with Ok; a new page displays the setpoint with the limits and the location of the setpoint within the limits with an arrow on the bar.

  • Page 64: Adjustability

    Adjustability If a line is selected, the text appears on the left white on a black background. Is also the value white on black background, then the value is adjustable, otherwise not. An adjustment is not possible without registration. Temperature setpoints 8/13 Supply temp.min 16.0°C...

  • Page 65: All Settings

    • Air flow rate, duct pressure and fan speed • Power of the recovery • Valve positions and pumps for heating and cooling batteries • Humidifier The state display shows the current operating mode / operating mode source of the AHU: •...

  • Page 66: Fan Setpoints

    Setpoints/settings Flow rate Temperature Humidity Air quality Night setback Figure 89: Setpoints/settings 14.1 Fan setpoints The air flow rate, duct pressure, fan stage or fan speed is set via this page of the display; depending on the operating mode, more or less or no settings can be changed. 14.1.1 Operating mode of the fan control The fan control has 3 possible operating modes;...

  • Page 67: Pressure Control

    In the night setback mode, the rooms can be cooled with the cool outdoor air outside normal work- ing hours; all heating batteries, cooling batteries, recovery systems, humidity and air quality control are disabled. The setting is made in the menu Night setback, which can be entered directly. If a room unit or remote switch is connected, the airflow can be changed via this with a correspond- ing configuration (offset).

  • Page 68: Speed Control

    Speed control Similar to the airflow rate control the speed for economy, comfort and night setback mode can be set. The fans are operated at the set speed, regardless of airflow rate or duct pressure. In addition, the speed is increased by air quality control or dehumidification when the air quality is poor or the humidity is high.

  • Page 69: Return Air Cascade (Retcasc)

    Return air cascade (RetCasc) The return air temperature is used as a control variable. The supply air setpoints for the heating bat- teries and cooling batteries are calculated by the deviation between the current return air tempera- ture and the setpoints. The activation of the valves and the recovery is performed based on the de- viation between the current supply air temperature and the calculated supply air setpoints.

  • Page 70: Room Cascade (Roomcasc)

    fluctuations. The limiting function of the supply air tries to limit the battery power to comply with the specified minimum and maximum values. A dead zone can be defined between the setpoints for heating and cooling, by which a deactivation of the heating batteries and cooling batteries can be achieved (energy saving).

  • Page 71: Supply Air Limitation

    can be controlled, whereby the setpoint for this measurement point is lowered at a dehumidification requirement. The lowest setpoint can be set in the access level 5. This function is only possible when: • 2 heating batteries and 1 cooling battery are present •...

  • Page 72: Setpoint And Control Variable

    Setpoint Description Default Summer compensation Start Outdoor temperature start point for shift 25 °C Outdoor temperature end point for shift 30 °C Delta Shift value of the cooling setpoints at the end point 0 °C Calculated Shift due to the current outdoor temperature …...

  • Page 73: Humidity Setpoints

    been configured). For example: recirculation damper requirement = 50%, i.e. with a base time of 60 minutes, the ventilator operates 30 minutes in fresh air mode and 30 minutes in recirculated air mode (in this mode, the return fan is at a standstill). In case of an additional air quality control by the recirculation damper, the air quality has a higher priority.

  • Page 74: Dehumidification With Recirculation Damper

    14.3.5 Dehumidification with recirculation damper For the dehumidification by means of the recirculation damper, the absolute humidity of the supply air and of the exhaust air is compared. In case of a higher supply air humidity (corresponds to the fresh air humidity in the fresh air mode), it is switched to recirculated mode as a function of the de- humidification requirement (see chapter 14.2.6 for more information), in order to not increase the absolute humidity content.

  • Page 75: Sensor Type, Control Procedures

    Air quality setpoints CO2 Eco 1200 ppm CO2 Comfort 800 ppm Control signal 0.00% ----------------------------- Supply max 5000m3/h Return max 5000m3/h Figure 95: Air quality 14.4.1 Sensor type, control procedures One type of sensor and one control procedure come into use, depending on the execution of the AHU.

  • Page 76: Night Setback

    air quality decreases, then the airflow rate, speed or duct pressure increases to an adjustable maxi- mum value. This operating mode can only be used for airflow rate, speed or duct pressure control. The air flow rate, speed or operating stage specified by the economy or comfort mode is always kept and is increased by the air quality control.

  • Page 77: Operating Mode / Scheduler

    Night setback Room setpoint 22.0°C Min run time 30min Supply 5000m3/h Rturn 5000m3/h Figure 96: Night setback Setpoint Description Default Room setpoint Room temperature setpoint for night setback 22 °C Min run time Minimum operating time, even if the 30 minutes conditions are no longer met Supply Supply airflow rate, supply fan speed...

  • Page 78: Operating Modes

    Operating mode/scheduler 1/19 29.07.11 13:32 Operating mode Room unit Auto Auto Schedule Comfort Figure 97 : Operating mode / scheduler 15.1 Operating modes The AHU can be operated with different operating modes, whereby different setpoints for the fan, temperature and humidity control are active. •...

  • Page 79: Exception Day(S)

    Montay 1/14 Present value Comfort Day schedule Passive 1: Time 07:00 Mode Comfort 2: Time 18:00 Mode 3: Time ": " Figure 98: Scheduler - weekday Attention: • If only an entry for switching on and none for switching off is entered, then the AHU runs till midnight and then with the settings of the next day.

  • Page 80: Calendar Fix Off (Ahu Fix Off)

    • always the same weekday select a weekday in the line Period:Start, enter nothing in the line Period:End • always the same weekday for a month select a weekday and a month in the line Period:Start; if this exception is valid for only one month, then enter nothing in the line Period:End;...

  • Page 81: Date / Time Setting

    For each of these 10 programs adjust the settings in the line Choice ..., (Start)date, End date and Weekday; the settings match the settings in Period:Start and Period:End of the exception program of the scheduler. Setting Description Default Choice 1 1st entry –...

  • Page 82: Room Unit

    Line Description Default display Date, time Current date, time Operating mode Current operating mode Operating mode from the operating display / Room unit Operating mode from the room unit Operating mode from the building management system Scheduler Current operating mode from the scheduler Monday Set the scheduler for Monday Tuesday...

  • Page 83: Alarm State

    • Iindicated symbols - Room temperature, clock - Leaf (heat recovery active) - Heating symbol (heating active), cooling symbol/snow (cooling active) - Water drop (dehumidification active) - Alarm symbol (blinking = not acknowledged alarm, lights = active alarm) - Fans bar (offset active) - Each 30s temperature offset and overtime rest time becomes visible Alarm Figure 100: Room unit...

  • Page 84: Password Handling

    Alarm class Description Alarm(A) Serious alarm with priority A (high) Warning(B) Warning message with priority B (low) Maintain(C) Maintenance message with priority C; e.g. dirty filter Table 28: Alarm classes Alarms and warnings are provided as a potential-free contact via the signal module. Alarms of alarm class Danger and Alarm(A) are reported at the alarm contact, alarms of the alarm class Warning(B) and Maintain(C) are reported as a warning.

  • Page 85: Application Info

    20 Application info By pressing the Info-button, the display shows the main / start page; by pressing the Info-button you can switch from the main / start page to the application info page, which provides information about the software. Application info Euroclima Via San Lorenzo 36 39031 Brunico...

  • Page 86: Alarm List, Alarm List Detail

    • Press 4 times Setting of the sort order for the alarm list / alarm history, delete alarm list / alarm history A priority / alarm class is displayed for each alarm, which can be changed by a service engineer. With this priority is signalized, whether it is a very critical or non-critical event.

  • Page 87: Alarm History

    • If you cannot find the cause or you are unfamiliar with the meaning of the message, contact your AHU fitter, service engineer or call the TRANE hotline (see the title page of this document). 21.3 Alarm history All alarms are shown in this list, also the already corrected.

  • Page 88: Alarm Index

    Setting Description Default Sort order 1 1st sort order criteria Time Sort order 2 2nd sort order criteria Time Descending order Last occurred alarm on the top of the list Passive Alarm history: Reset Clear the entire alarm list Sort order 1 1st sort order criteria Time Sort order 2...
  • Page 89 Message Description Alarm class Supply humidity The supply air humidity sensor is broken Low(B) Call the service engineer for the replacement of the sensor Return humidity The return air humidity sensor is broken Low(B) Call the service engineer for the replacement of the sensor Room humidity The room humidity sensor is broken...
  • Page 90 Message Description Alarm class Electric battery Alarm message from the electric heating High(A) battery Check the power supply (electric protection) and the security thermostat Call the service engineer when this message occurs repeatedly Humidifier Alarm message from the humidifier High(A) Read the failure message on the humidifier Call the service engineer when this message occurs repeatedly...
  • Page 91 Alarm type Description LowLimit Measured value lower than the low limit; e.g. temperature too low Table 34: Alarm type V07-19.0 91/115...
  • Page 92 Data point list COMPACT V0.06 April 2018 Hotline +39 335 1334212 92/115 V07-19.0...

  • Page 93: Introduction And Configuration

    22 Introduction and configuration The interfaces will be set up by the service technician and afterwards they will be ready for opera- tion. Subsequently, the configuration of the interfaces is described, in order to change the interface parameters. 22.1 Access levels The device has 5 access levels;...

  • Page 94: Modbus Rtu

    22.2.1 Modbus RTU This module provides two communication ports (channel 0, channel 1), in which only channel 0 can be used for communication to the superior system. Channel 1 is reserved for internal applications. Parameter Value Description State Display hardware state of the module Comm failure Display communication error Passive...

  • Page 95: Bacnet Ms/Tp

    Parameter Value Description Even Even parity Odd parity Response timeout Response timeout setting [5 s] Termination Enable termination resistor [Passive] Passive No termination Active Termination General Module configuration/info Software version Display software version Device ID Display device ID Module Display module information Use default Active Set back to the default settings...

  • Page 96: Bacnet Ip

    Parameter Value Description Termination Enable the termination resistor of the bus line [Passive] Baud rate Baud rate setting [76800] MX info frame MX info frame setting [1] Max master Max master setting [18] General: Module configuration/info Software version Display software version Device ID Display device ID Module...
  • Page 97 Parameter Value Description DHCP Enable DHCP [Active] Display effective DHCP state WINS name Display WINS name [POL908_..] IP address setting [127.0.0.1] Display effective IP address Mask IP mask setting [255.255.255.0] Display effective IP mask Gateway Gateway address setting [127.0.0.1] Display effective gateway address Save settings Save IP address, IP mask and gateway settings before reset General:...
  • Page 98 Parameter Value Description General: Module configuration/info Software version Display software version Device ID Display device ID Module Display module information Use default Active Set back to the default settings Table 40: LON configuration 22.2.5 Modbus RTU/ IP controller interfaces Directly on controller there are 2 communication ports available (1 for IP and 1 for RTU). The IP in- terface you can use for Web-Application (within your network), where you can monitor the same sit- uation like on the local HMI display.
  • Page 99 Parameter Value Description Password Password for WebVisu Modbus: Modbus RTU: State Displays hardware status of interface Slave address Adjustment slave address [1] Baudrate Adjustment baudrate [9600]; 1200, 2400, 4800, 9600, 19200, 38400 Baud Parity Parity setpoint [None] None No parity Even Even parity Odd parity...
  • Page 100 23 Data points AHU Description Unit Modbus BACnet Measured values: Outdoor- / fresh air temperature 0,1 °C OutDoorTemp nvoTemp01 Supply air temperature 0,1 °C SupplyTemp nvoTemp02 Supply air humidity 0,1 % SupplyHumidity nvoHum00 [%] Return air temperature 0,1 °C ReturnTemp nvoTemp03 Return air humidity 0,1 %...
  • Page 101 Description Unit Modbus BACnet Operating mode from HMI 0..4 Opmode_HMI 0=Off, 1=Night Setback, 2=Eco, 3=Comfort, 4=Auto Operating mode from room unit 0..4 Opmode_RoomUnit 0=Off, 2=Eco, 3=Comfort, 4=Auto Operating mode from BMS 0..4 Set_Opmode_BMS nviOpMode 0=Off, 1=Night Setback, 2=Eco, 3=Comfort, 4=Auto Operation mode from hardware contact 0..2 Opmode_HWcontact...
  • Page 102 Description Unit Modbus BACnet Supply speed smoke fan 0.1 % Set_SupplySpeedSmoke Supply speed fireman fan 0.1 % Set_SupplySpeedFire Return speed smoke fan 0.1 % H109 Set_ReturnSpeedSmoke Return speed fireman fan 0.1 % H110 Set_ReturnSpeedFire Supply fan request value 0.1 % SupplyFanSpeed Return fan request value 0.1 %...
  • Page 103 Description Unit Modbus BACnet Return airflow rate – request from air quality control m³/h H101 RetunFlowQAir Supply airflow rate – request from dehumidification m³/h H103 SupplyFlowDeHum Return airflow rate – request from dehumidification m³/h RetunFlowDeHum Supply airflow rate – current setpoint m³/h SupplyFlowSet Return airflow rate –...
  • Page 104 Description Unit Modbus BACnet Fan control with duct pressure control: Supply duct pressure for Eco mode Set_SupplyPressEco nviPress_Flow00 Supply duct pressure for Comfort mode Set_SupplyPressCmf nviPress_Flow01 Supply duct pressure for Night Setback mode Set_SupplyPressNht nviPress_Flow04 Return air duct pressure for Eco mode Set_ReturnPressEco nviPress_Flow02 Return duct pressure for Comfort mode...
  • Page 105 Description Unit Modbus BACnet nviTemps Minimum supply air temperature 0,1 °C Set_MinSupplyTemp {standby_cool} nviTemps Maximum supply air temperature 0,1 °C Set_MaxSupplyTemp (standby_heat} Saturation temperature setpoint (low limit) 0,1 °C Set_SatTemp nviTemps Heating temperature setpoint for Eco mode 0,1 °C Set_HeatEco {unoccupied_heat} nviTemps Heating temperature setpoint for Comfort mode...
  • Page 106 Description Unit Modbus BACnet Current heating setpoint 0,1 °C CtrlHeatSet_act Current cooling setpoint 0,1 °C CtrlCoolSet_act Current heating setpoint for saturation temperature (HR, 0,1 °C CtrlSatHeatSet_act heating 1, cooling 1) Current cooling setpoint for saturation temperature (HR, 0,1 °C CtrlSatCoolSet_act heating 1, cooling 1) Minimal temperature difference cascade control 0,1 °C...
  • Page 107 Description Unit Modbus BACnet Electric heating battery – stage 0..1 EBatt_Stage nvoSwitch00 0=Off, 1=Stage 1 Electric heating battery – power request thyristor stage 1 0,1 % EBatt_Triac Electric heating battery – Request Stage 1 0,1 % EBatt_Stage1On Electric heating battery – Request shut down 0,1 % EBatt_StageDownHyst Heat recovery –...
  • Page 108 Description Unit Modbus BACnet Humidifier – power 0,1 % H140 Humidifier_Req nvoPerc08 Dehumidification – power request for dehumidification 0,1 % H145 Dehumidification Air quality control: CO2 – return air quality setpoint for Eco mode H165 Set_CO2Eco nviPpm00 CO2 – return air quality setpoint for Comfort mode H166 Set_CO2Cmf Minimum fresh air damper position (for air quality control)
  • Page 109 Description Modbus BACnet AHU: sensor alarms I300 AHU_SenAlm1 nvoAlarm 0=Outdoor / fresh air temperature OutDoorTemp Bit 0..15 1=Supply air temperature SupplyTemp 2=Return air temperature ReturnTemp 3=Saturation temperature SaturationTemp 4=Supply fan pressure (nozzle) SupplyFlow 5=Return fan pressure (nozzle) ReturnFlow 6=Supply air duct pressure SupplyDuctPressure 7=Return air duct pressure ReturnDuctPressure...
  • Page 110 Description Modbus BACnet AHU: alarm states I304 AHU_UnitAlm nvoAlarm 0=Alarm class 0, Danger AHU_Alarmclass0 Bit 24..31 1=Alarm class 1, High(A) AHU_Alarmclass1 2=Alarm class 2, Low(B) AHU_Alarmclass2 3=Alarm class 3, Warning(C) AHU_Alarmclass3 4=AHU stop (Alarm, configuration changed, ...) 5=Hardware error from controller Alm_Controller 6=Hardware error from expansion module 1 Alm_AHUModule1...
  • Page 111 Description Modbus BACnet AHU: digital outputs I310 AHU_OutSta1 nvoDO 0=Supply fan 1 SupplyFan_Stage Bit 0..15 1= Return fan 1 ReturnFan_Stage 2=Pump/enable heat recovery HeatRec_Pump 3=Pump heating battery 1 HeatBatt1_Pump 4=Pump heating battery 2 HeatBatt2_Pump 5=Pump cooling battery 1 CoolBatt1_Pump 6=Stage 1 electric battery 7=Humidifier pump/enable humidifier Humidifier_Pump 8=Humidifier filling valve...
  • Page 112 Flow rate setpoints valid with flow rate control Speed setpoints valid with speed control Pressure setpoints valid with duct pressure control Stage setpint valid with stage control Bit number 16Bit Unsigned Integer, 16Bit, the single bits are states/alarms 0= .. Bit 0 1= ..
  • Page 113 Figure index Figure 1: Do not climb on the AHU! ....................16 Figure 2: Transport correct ......................16 Figure 3: Transport incorrect ......................16 Figure 4: Center of gravity centrally between the forks ..............17 Figure 5: Delivery AHU monobloc ....................17 Figure 6: Right-side and left-side crane lifting lug ................
  • Page 114 Figure 54: copper pipe with inserted reinforcing ring ............... 35 Figure 55: STRAUB coupling ......................35 Figure 56: mounted STRAUB coupling .................... 35 Figure 57: Heat exchanger connection .................... 36 Figure 58: Hydraulic connection scheme ..................36 Figure 59: Drain valve ........................37 Figure 60: Vent valve ........................
  • Page 115 Table 42: Data point list AHU ......................112 Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sus- taining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts.

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