Table of Contents
Related Manuals for MANN+HUMMEL ProVent Series
Summary of Contents for MANN+HUMMEL ProVent Series
- Page 1 MANN + HUMMEL ProVent - Oil Separator for Open and Closed Crankcase Ventilation Systems Models 100, 150, 200, 400, 800 Installation and Maintenance Manual Model 200 Model 100 Model 150 Model Model 400 Model 800 1961131011 Release 0911...
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Page 2: Table Of Contents
It intended to help become familiar with the oil must be kept in a safe place and remain with separators of the ProVent series and their the equipment in the event of resale. proper use. -
Page 3: Safety
MANN + HUMMEL ProVent 2 Safety 2.3 Intended use The various models of the ProVent series are 2.1 Warning notes and symbols exclusively intended mechanical separation of blow-by-gas or for crankcase This symbol appears in all the ventilation of diesel and gas engines. Any... -
Page 4: Function Description
The ProVent series separates the blow-by On turbocharged engines, air can also flow gases containing oil which result during fuel into the crankcase via the oil return of the combustion by means of an oil separating turbocharger. - Page 5 MANN + HUMMEL ProVent ProVent 100 ProVent 150 ProVent 200 10/12 ProVent 400 ProVent 800 ® Fig. 1 Overview of ProVent series MANN+HUMMEL Industrial Filters...
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Page 6: Assembly
Pay attention to the direction of flow. Health hazard due to escaping oil! Carry out fixations conscientiously. Wear safety goggles and gloves. (Also refer to the material safety data sheet for diesel fuel) MANN+HUMMEL Industrial Filters... -
Page 7: Requirements For Installation Location
This opening on the crankcase must be persons or objects. connected to the inlet fitting (7) of the ProVent system. MANN+HUMMEL Industrial Filters... -
Page 8: Connecting Oil Return Fitting
MANN+HUMMEL always recommends the use of a non-return valve for all ProVent installations. Fig. 2 Minimum distance from oil level to oil return fitting MANN+HUMMEL Industrial Filters... -
Page 9: Installing Provent
Do not turn the outlet to the 90° position (2) Ensure locking of the retaining groove! Pos. variable • Mount the holder in the vertical position. Recommended tightening torque for M8 Fig. 4 Positions of outlet for ProVent 150 screws: 10 Nm. MANN+HUMMEL Industrial Filters... - Page 10 Connect the oil return hose (and non-return valve if necessary) to the oil sump. • To ensure proper functioning, the ProVent should be protected against dirt (mount splash guards if necessary). Fig. 6 Holder for ProVent 200 MANN+HUMMEL Industrial Filters...
- Page 11 Connect the oil return hose (and non-return valve if necessary) to the oil sump. Fig. 8 Holder for ProVent 400 • To ensure proper functioning, the ProVent should be protected against dirt (mount splash guards if necessary). MANN+HUMMEL Industrial Filters...
- Page 12 Adjusting holder of ProVent 800 • Connect the oil return hose (and non-return valve if necessary) to the oil sump. • To ensure proper functioning, the ProVent should be protected against dirt (mount splash guards if necessary). MANN+HUMMEL Industrial Filters...
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Page 13: Maintenance
• Detach the hose on the outlet fitting (1) if necessary. • Loosen the 4 screws (3 mm Allen head) The screws cannot be lost. • Remove the lid (2). Fig. 10 Detaching lid of ProVent 100 MANN+HUMMEL Industrial Filters... - Page 14 Detach the hose on the outlet fitting (1) if necessary. • Turn the lid up to the fold recess ("Service" position, Fig. 12) and remove the lid upward with the element (see Fig. 12). Fig. 12 Detaching lid of ProVent 150 MANN+HUMMEL Industrial Filters...
- Page 15 Mount the new replacement element in the ProVent. Ensure correct seating. • Lay on the lid and turn it opposite the direction of the arrow on the lid marking until it engages. Fig. 15 Changing oil separator of ProVent 200 MANN+HUMMEL Industrial Filters...
- Page 16 If the lid is difficult to remove, use a suitable aid (see Fig. 17). Fig. 17 Opening lid of ProVent 400 (2) • Remove the lid with the oil separator element. Fig. 18 Removing oil separator of ProVent 400 MANN+HUMMEL Industrial Filters...
- Page 17 Fig. 20 Marking on ProVent 400 ProVent 800 • Open the 4 quick-connect couplings Attention Danger of clamping bar pinching and striking fingers. Fig. 21 Opening quick-connect couplings of ProVent MANN+HUMMEL Industrial Filters...
- Page 18 Pull the oil separator element off the lid fitting (see Fig. 24) Dispose of the old oil separator element properly. • Mount the new replacement element on the lid fitting. Fig. 24 Fitting oil separator of ProVent 800 MANN+HUMMEL Industrial Filters...
- Page 19 Place the lid with the oil separator on the housing. When doing so, watch the position of the inlet and outlet fitting (marking) (see Fig. 25). • Close the quick-connect couplings. Fig. 25 Marking on ProVent 800 MANN+HUMMEL Industrial Filters...
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Page 20: Seal Change
(2). Fig. 28 Seal for lid, inlet and outlet of ProVent Fig. 29 Seals for inlet and outlet of ProVent 800 Fig. 30 Seal for lid of ProVent 800 MANN+HUMMEL Industrial Filters... -
Page 21: Troubleshooting
Dispose of according to local regulations oil/unused PA-GF, metal elastomers, oil, Housing parts, contain oil Dispose of according to local regulations soot Oil non-return valve, contains oil Aluminium, PA-GF, oil, soot Dispose of according to local regulations MANN+HUMMEL Industrial Filters... -
Page 22: Technical Data
PA GF Holder Steel sheet Resistant to Diesel fuel, engine oil, lubricating oil, cold cleaner Weight 0.25 kg 0.33 kg 0.39 kg 1.20 kg 5.41 kg Possible use of parallel connection of two ProVent of same size MANN+HUMMEL Industrial Filters... -
Page 23: Dimensions
MANN + HUMMEL ProVent 6.1 Dimensions ProVent 100 Min. element removal height Outlet Inlet Oil return Holder Rotation in 90° steps possible MANN+HUMMEL Industrial Filters... - Page 24 MANN + HUMMEL ProVent ProVent 150 Min. element removal height Outlet Inlet Oil return Position variable MANN+HUMMEL Industrial Filters...
- Page 25 MANN + HUMMEL ProVent ProVent 200 Min. element removal height Inlet Outlet Oil return Holder Rotation in 30° steps possible MANN+HUMMEL Industrial Filters...
- Page 26 MANN + HUMMEL ProVent ProVent 400 Min. element removal height Inlet Outlet Oil return MANN+HUMMEL Industrial Filters...
- Page 27 MANN + HUMMEL ProVent ProVent 800 Min. element removal height Inlet Outlet Oil return Position variable 360° MANN+HUMMEL Industrial Filters...
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Page 28: Related Documents
MANN + HUMMEL ProVent 7 Related Documents The following documents must also be observed and applied in addition to this Operating and Maintenance Manual: • Technical data in accordance with respective order drawing. MANN+HUMMEL Industrial Filters... - Page 29 MANN + HUMMEL ProVent MANN+HUMMEL, locations Joint enterprises MANN + Hummel Industrial Filters The MANN+HUMMEL Group is an internationally Filters for the international spare parts market are active business with its company headquarters in sold under the names of internationally renowned...