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Safety Inspection; Troubleshooting; Maintenance - AC Hydraulic B25-2 User Manual

Portable air-hydraulic jack

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  • EN

Available languages

  • ENGLISH, page 3
B25-2
GB
WARNING -
safe usage instructions
1. Study, understand and follow all instructions before
operating this jack.
2. Do not exceed rated capacity.
3. Use only on hard level surfaces.
4. It is recommended to brake and chock the vehicle.
5. Lifting device only. Immediately after lifting, support
the vehicle with support stands.
6. Lift only on areas of the vehicle as specified by
the vehicle manufacturer, and only centrally on the
lifting saddle.
7. No person should remain in, on, or get bodily
under a load that is being jacked or is supported
only by a jack.
8. Do not use more than 2 standard extensions in
sequence.
9. No alterations shall be made to this jack.
10. Maximum air pressure: 12 bar/170 psi.
11. Failure to follow these warnings may result in
personal injury and/or property damage.
Assembly
Oil mechanical parts before first use.
Air connection: ¼" WRG.
Full capacity from 9 bar/125 psi. Maximum air
pressure:12 bar/170 psi.
Use of the jack
Lifting: Turn the control valve clockwise until the pump
starts.
Lowering: Turn the control valve counter clockwise.
Always lower the jack completely in order to protect
the lifting cylinder.
The handle offers 3 different positions: step on the
pedal and tip as required.
Transit locking device (option): Make sure that the
guidepin on the cylinder bottom fits safely into the hole
in the locking device.

Maintenance

Maintenance and repair must always be carried out by
qualified personnel.
The air-motor requires oil to lubricate the mechanical
parts. It is recommended to use air supply with water
separator/filter and oil lubricator.
Daily: Lubricate the air-motor by injecting a little oil
into the air connection on the handle and then lift to
max. position. Disconnect the air hose, inject further
oil into the air connection, reconnect the air hose and
turn the control valve counter clockwise to lubricate the
cylinder walls.
Monthly: Empty water separator/filter and fill oil
lubricator with oil. Lubricate all mechanical parts with
a few drops of oil. At the same time inspect jack and
extensions for damage and wear and tear.
Refilling of oil: Demount the cabinet and unscrew the
filling plug on the reservoir. Correct oil level is to the
lower edge of the hole with the jack horizontal and the
cylinder completely lowered.
Quantity of oil: 1,25 l.
Any good hydraulic oil of viscosity ISO VG 15 can be
used.
Never use brake fluid!

Safety Inspection

According to national legislation - minimum once
a year though - the jack must be inspected by a
professional: Damages, wear and tear, adjustment
of the safety valve, cylinder and pump for leakages.
Furthermore that all safety labels are legible.

Troubleshooting

1. The jack does not lift to maximum postion even
though the air motor is running: refill with oil.
2. The air motor runs slowly or stops: the air filter
(handle drawing, 02 511 00) in the air connection is
blocked and needs cleaning or change.
3. The load is dropping: change valve cores in pump.
Please observe that the valve cores are to be
tightened only slightly (torque setting of 10 Nm)
- or they might break.
4. The cylinder is leaking (including oil from Ø2 hole in
middle cylinder): Change cylinder seals.
Spare parts
Replace worn or broken parts with genuine jack
manufacturer supplied parts only. All major parts may
not be provided after discontinuation of a model.
Destruction
Oil must be drained off and legally disposed of.
(Translation of original text)

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