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Related Manuals for Dover WILDEN TURBOFLO T8
Summary of Contents for Dover WILDEN TURBOFLO T8
- Page 1 mo tralec 4 rue Lavoisier . ZA Lavoisier . 95223 HERBLAY CEDEX Tel. : 01.39.97.65.10 / Fax. : 01.39.97.68.48 Demande de prix / e-mail : service-commercial@motralec.com EOM-T8&A8P 2/00 www.motralec.com REPLACES EOM-T8&A8P 4/99...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE # SECTION #1 — PUMP DESIGNATION SYSTEM........SECTION #2 — HOW IT WORKS (PUMP & AIR SYSTEMS) ..SECTION #3 — CAUTIONS..................SECTION #4 — DIMENSIONAL DRAWINGS Model T8 PLASTIC Air-Controlled..................Model A8 PLASTIC Accu-Flo™ ..................SECTION #5 —... -
Page 3: Section #1 - Pump Designation System
SECTION 1 WILDEN PUMP DESIGNATION SYSTEM T or A8 / XXXX / XX / XX / XXX / (xxx) O-RINGS MODEL VALVE SEAT VALVE BALLS DIAPHRAGMS AIR VALVE CENTER BLOCK OR CENTER SECTION SPECIALTY AIR CHAMBERS OR CENTER SECTION CODE (IF APPLICABLE) WETTED PARTS MODEL T8 OR A8 PLASTIC... -
Page 4: Section #2 - How It Works (Pump & Air Systems)
SECTION 2 THE WILDEN PUMP — HOW IT WORKS The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. OUTLET OUTLET OUTLET... -
Page 5: Section #3 - Cautions
SECTION 3 WILDEN MODEL T8 PLASTIC CAUTIONS – READ FIRST! TEMPERATURE LIMITS: CAUTION: Blow out air line for 10 to 20 seconds before Polypropylene 0°C to 79°C 32°F to 175°F attaching to pump to make sure all pipe line debris is PVDF –12°C to 107°C 10°F to 225°F... -
Page 6: Section #4 - Dimensional Drawings A. Model T8 Plastic Air-Controlled
SECTION 4A DIMENSIONAL DRAWING WILDEN MODEL T8 PLASTIC CHAMP DIMENSIONS – T8 CHAMP (PLASTIC) 19.0 mm (3/4") FNPT ITEM METRIC (mm) STANDARD (inch) AIR INLET 491.4 19 11/32 77.0 3 1/32 693.0 27 9/32 770.0 30 5/16 19.0 mm (3/4") FNPT AIR EXHAUST 455.6 17 7/16... -
Page 7: Model T8 Plastic Rubber-Fitted
SECTION 5A PERFORMANCE CURVES MODEL T8 PLASTIC RUBBER-FITTED Height ......770.0 mm (30 ⁄ ") Width ......491.3 mm (19 ⁄ ") FEET PSIG Depth........254 mm (10") (20) [34] Ship Weight ..Polypropylene 35.4 kg. (77 lbs) AIR CONSUMPTION PVDF 44.6 kg (97 lbs.) (40) [68] (SCFM) [Nm Air Inlet........1.91 cm (... -
Page 8: Model T8 Plastic Tpe-Fitted
SECTION 5C PERFORMANCE CURVES MODEL T8 PLASTIC TPE-FITTED Height ......770.0 mm (30 ⁄ ") Width ......491.3 mm (19 ⁄ ") PSIG FEET Depth........254 mm (10") (20) [34] Ship Weight ..Polypropylene 35.4 kg (77 lbs.) AIR CONSUMPTION PVDF 44.6 kg (97 lbs.) (40) [68] (SCFM) [Nm Air Inlet........1.91 cm (... -
Page 9: Model A8 Plastic Accu-Flo™ Rubber/Tpe-Fitted
SECTION 5E PERFORMANCE CURVES MODEL A8 PLASTIC ACCU-FLO™ RUBBER/TPE-FITTED Height ......770.0 mm (30 ⁄ ") Sec / Stroke Width ......491.3 mm (19 ⁄ ") FEET PSIG Interval Depth........254 mm (10") [SPM] (20) [34] Ship Weight .Polypropylene 33.8 kg (74.6 lbs.) [67] AIR CONSUMPTION PVDF 42.9 kg (94.6 lbs.) -
Page 10: Model A8 Plastic Accu-Flo™ Ultra-Flex™/Teflon -Fitted
SECTION 5G PERFORMANCE CURVES MODEL A8 PLASTIC ACCU-FLO™ ULTRA-FLEX™/TEFLON ® -FITTED Height ......770.0 mm (30 ⁄ ") Width ......491.3 mm (19 ⁄ ") Sec / Stroke FEET PSIG Interval Depth........254 mm (10") [SPM] Ship Weight .Polypropylene 33.8 kg (74.6 lbs.) (20) [34] [67] PVDF 42.9 kg (94.6 lbs.) -
Page 11: Section #6 - Suction Lift Curves & Data
SECTION 6A SUCTION LIFT CURVES & DATA T8 Plastic Suction Lift Capability FT H Meter Rubber Diaphragms Diaphragms Teflon ® Diaphragms Ultra-Flex™ Diaphragms PSIG 90 100 [BAR] [0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9] Inlet Air Pressure Suction lift curves are calibrated for pumps operating at 305 m viscosity of pumping fluid, elevation (atmospheric pressure) and (1,000') above sea level. -
Page 12: Section #7 - Installation & Operation A. Installation - Air-Controlled Pumps
SECTION 7A INSTALLATION – T8 PLASTIC AIR-OPERATED PUMPS The Model T8 Plastic (“Champ”) pump has a 5.08 cm (2") inlet be eliminated. In addition, pump efficiency can be adversely and 5.08 cm (2") outlet and is designed for flows to 590.5 lpm affected if proper attention is not given to elevation (see pump (156 gpm). -
Page 13: Air-Controlled Operation And Maintenance
SUGGESTED INSTALLATION GAUGE SHUT OFF (OPTIONAL) VALVE FLEXIBLE COMBINATION CONNECTION FILTER, REGULATOR & LUBRICATOR FLEXIBLE CONNECTION DISCHARGE EQUALIZER SURGE DAMPENER (OPTIONAL) SHUT PIPE CONNECTION (STYLE OPTIONAL) Accu-Flo pumps: Accu-Flo pumps function with VALVE NEEDLE solenoid valves and require an electrical control VALVE circuit to supply pulses. -
Page 14: Accu-Flo™ Operating Principles
SECTION 7C OPERATING PRINCIPLES BEHIND ACCU-FLO™ PUMPS In Accu-Flo™ pump models, the standard air valve is replaced Although the speed of the pump is controlled electrically, the air with a two position, four-way solenoid valve that has a single pressure is important. Air pressure displaces the fluid, and if the operator and spring return. -
Page 15: Accu-Flo™ Operation And Maintenance
ACCU-FLO™ ELECTRICAL CONNECTIONS COMMON CONNECTION REPEAT CYCLE TIMER RELAY POWER SUPPLY FLICKER MODE RELAY OR BATCH CONTROLLER SWITCHED (CONTROL) CONNECTION GROUND (SAFETY) CONNECTION ACCU-FLO™ PLUMBING CONNECTIONS FLUID OUTLET COMBINATION FILTER AND REGULATOR FLEXIBLE CONNECTION AIR SUPPLY AIR INLET DISCHARGE LINE DISCHARGE FLEXIBLE SHUTOFF VALVE... -
Page 16: Troubleshooting Air-Operated Pumps
SECTION 7F – AIR-CONTROLLED TROUBLESHOOTING Pump will not run or runs slowly. occur. Replace ball check valves and O-rings with the proper elastomers. Check air inlet screen and air filter for debris. Check to make sure all suction connections are air tight, Check for sticking air valve, flush air valve in solvent. -
Page 17: Section #8 - Directions For Disassembly/Reassembly
SECTION 8A MODEL T8 PLASTIC DIRECTIONS FOR DISASSEMBLY/REASSEMBLY CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container. - Page 18 Step 4. Figure 4 Step 5. Figure 5 Remove the discharge valve balls, seats (Figure 4) from atop Remove the two small clamp bands, which fasten the intake the liquid chambers and inspect for nicks, gouges, chemical manifold to the liquid chambers, and lift away the intake mani- attack or abrasive wear.
- Page 19 Step 9. Figure 9 Step 10. Figure 10 Lift liquid chamber away from center section expose Using an adjustable wrench, or by rotating the diaphragm by diaphragm and outer piston. (Figure 9) hand, remove the diaphragm assembly. (Figure 10) Step 11A. Figure 11A Step 11B.
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Page 20: Turbo-Flo™ Air Valve - Disassembly, Cleaning, Inspection
SECTION 8B AIR VALVE / CENTER BLOCK DISASSEMBLY The air valve assembly consists of both the air valve body and piston and the center block. The unique design of the air valve relies only on differential pressure to effect the diaphragm shift. It is reliable and simple to maintain. - Page 21 Small nicks can usually be dressed out and the piston returned P/N 08-3300-07 Bronze Bushing can be pressed to service. Make sure that the guide pin is straight and smooth into a stainless steel or or the piston will not move freely in the cylinder. Clean out anti- cast iron center section.
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Page 22: Reassembly Hints & Tips
SECTION 8C REASSEMBLY HINTS & TIPS • Ensure proper alignment on the sealing surfaces of intake ASSEMBLY: and discharge manifolds. Upon performing applicable maintenance to the air distribution • Liquid chambers are easier to attach when the diaphragm is system, the pump can now be reassembled. Please refer to the inverted. -
Page 23: Gasket Kit Installation
SECTION 8D GASKET KIT INSTALLATION Only Teflon ® -fitted T8 PVDF and polypropylene pumps come stan- diaphragm bead and all mating surfaces. If necessary, smooth or dard with expanded Teflon ® Gasket Kits (P/N 08-9501-99 for deburr all sealing surfaces. Mating surfaces must be properly PVDF and 08-9500-99 for polypropylene). -
Page 24: Section #9 - Exploded View/Parts Listing
SECTION 9A EXPLODED VIEW/PARTS LISTING PLASTIC CHAMP AIR- CONTROLLED Standard Assembly Ultra-Flex™ Assembly™ WILDEN PUMP & ENGINEERING CO. - Page 25 WILDEN MODEL T8 PLASTIC CHAMP RUBBER-FITTED PAPB PSSB PWPB PCPC-502 KAPB KSSB KWPB KCPC-502 Item Part Description Qty. Air Valve Assembly 08-2000-07 08-2000-07 08-2000-07 08-2000-05 08-2000-07 08-2000-07 08-2000-07 08-2000-05 Air Valve Screen 08-2500-07 08-2500-07 08-2500-07 08-2500-07 08-2500-07 08-2500-07 08-2500-07 08-2500-07 Air Valve End Cap w/Guide (Top) 08-2300-23 08-2300-23...
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Page 26: Fitted
SECTION 9B EXPLODED VIEW/PARTS LISTING PLASTIC CHAMP TEFLON ® FITTED WILDEN PUMP & ENGINEERING CO. - Page 27 WILDEN MODEL T8 PLASTIC CHAMP TEFLON ® -FITTED T8/PAPB/ T8/PSSB/ T8/PWPB/ T8/PCPC/ T8/KAPB/ T8/KSSB/ T8/KWPB/ T8/KCPC/ TF/TF/PTV TF/TF/PTV TF/TF/PTV TF/TF/PTV-502 TF/TF/KTV TF/TF/KTV TF/TF/KTV TF/TF/KTV-502 Item Part Description Qty. Air Valve Assembly 08-2000-07 08-2000-07 08-2000-07 08-2000-05 08-2000-07 08-2000-07 08-2000-07 08-2000-05 Air Valve Screen 08-2500-07 08-2500-07 08-2500-07...
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Page 28: Model A8 Plastic Accu-Flo
SECTION 9C EXPLODED VIEW/PARTS LISTING PLASTIC ACCU-FLO™ Standard Assembly Ultra-Flex™ Assembly™ WILDEN PUMP & ENGINEERING CO. - Page 29 WILDEN MODEL A8 PLASTIC ACCU-FLO™ Rubber-Fitted Teflon ® -Fitted A8/PAPA A8/PSSA A8/KAPA A8/KSSA PAPA-150 PSSA-150 KAPA-150 KSSA-150 TF/TF/PTS-150 TF/TF/PTS-150 TF/TF/KTV-150 TF/TF/KTV-150 Item Part Description Qty. Solenoid Valve Assembly 08-2000-99-150 08-2000-99-150 08-2000-99-150 08-2000-99-150 08-2000-99-150 08-2000-99-150 08-2000-99-150 08-2000-99-150 Main Valve Body 08-2000-01-150 08-2000-01-150 08-2000-01-150 08-2000-01-150...
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Page 30: Elastomer Options
SECTION 10A ELASTOMER OPTIONS T8 PLASTIC Traditional Ultra-Flex™ Valve Seat* Manifold Valve Ball Material Diaphragms (2) Diaphragms (2) O-Rings (4) O-Rings (4) Polyurethane 08-1010-50 08-1200-50-500 08-1300-50-500 08-1080-50 Neoprene 08-1010-51 08-1020-51 08-1080-51 Buna-N ® 08-1010-52 08-1020-52 08-1200-52-500 08-1300-52-500 08-1080-52 Nordel ® (EPDM) 08-1010-54 08-1020-54... - Page 31 MAINTENANCE RECORD DATE SERVICE RENDERED SERVICED BY WILDEN PUMP & ENGINEERING CO.
- Page 32 NOTES WILDEN PUMP & ENGINEERING CO.
- Page 33 NOTES WILDEN PUMP & ENGINEERING CO.
- Page 34 NOTES WILDEN PUMP & ENGINEERING CO.
- Page 35 WILDEN PUMP & ENGINEERING CO.
- Page 36 “Revolutionizing the way you solve your toughest pumping problems” Plastic Metal • Polypropylene • PVDF • Aluminum • Cast Iron Plastic Metal • Carbon-Filled • Teflon ® PTFE • 316 S.S. • Hastelloy Acetal • Teflon ® • Teflon ® USDA •...
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