Dover Wilden Advanced Series Engineering, Operation & Maintenance
Metal pumps
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- Engineering, operation & maintenance (39 pages) ,
- Engineering, operation & maintenance (27 pages) ,
- Engineering, operation & maintenance (27 pages)
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Summary of Contents for Dover Wilden Advanced Series
- Page 1 E n g i n e e r i n g O p e r a t i o n & ™ Advanced Series METAL Pumps M a i n t e n a n c e A d v a n c e y o u r p r o c e s s High Pressure WIL-11180-E-02...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE # SECTION 1 — PUMP DESIGNATION SYSTEM ......... SECTION 2 — HOW IT WORKS (PUMP) ............SECTION 3 — CAUTIONS — READ FIRST! ........... SECTION 4 — DIMENSIONAL DRAWING ............SECTION 5 — PERFORMANCE CURVE ............SECTION 6 —... -
Page 3: Section 1 - Pump Designation System
SECTION 1 WILDEN PUMP DESIGNATION SYSTEM MODEL H25/1600S MATERIAL CODES AIR VALVE VALVE SEATS MODEL S = STAINLESS STEEL A = ALUMINUM H25 = 6 mm (¹/ ⁴ ") CONNECTIONS VALVE SEAT O-RINGS MAX. DISCHARGE PRESSURE LIQUID PISTON SEALS BN = BUNA-N 1600 = 110.3 BAR (1,600 PSIG) PU = POLYURETHANE SPECIALTY CODES... -
Page 4: Section 2 - How It Works (Pump)
SECTION 2 H25/1600S — HOW IT WORKS The Wilden piston pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. OUTLET OUTLET OPEN... -
Page 5: Section 3 - Cautions - Read First
SECTION 3 WILDEN MODEL H25/1600S CAUTIONS — READ FIRST! PUMP TEMPERATURE LIMITS CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure. -12.2°C to 65.6°C 10°F to 150°F CAUTION: The process fluid and cleaning fluids must CAUTION: The H25/1600S is designed for open loop be chemically compatible with all wetted components systems. -
Page 6: Section 4 - Dimensional Drawing
SECTION 4 DIMENSIONAL DRAWING WILDEN MODEL H25/1600S PUMP 6 mm (1/4") FNPT DISCHARGE Top View 13 mm (1/2") 10 mm (3/8") FNPT INLET FNPT AIR INLET Side View End View DIMENSIONS – H25/1600S ITEM METRIC (mm) STANDARD (inch) Bottom View... -
Page 7: Section 5 - Performance Curve
SECTION 5 PERFORMANCE CURVE WILDEN H25/1600S PUMP Height ........236 mm (9.3") Width ........188 mm (7.4") Depth ........183 mm (7.2") Ship Weight ....Aluminum 7 kg (16 lbs) Air Inlet........10 mm (³⁄₈") Inlet ...........13 mm (¹⁄ ² ") Outlet ..........6 mm (¹⁄ ⁴ ") Suction Lift......7.8 m Dry (25.5') 9.2 m Wet (30.1') Max. -
Page 8: Installation
SECTION 6A SUGGESTED INSTALLATION The H25/1600S has a 13 mm ( ₁ ⁄₂") inlet and 6 mm For best results, the pumps should use a 5µ (micron) air ( ₁ ⁄₄") outlet and is designed for discharge pressure to 110.3 filter, needle valve and regulator. -
Page 9: Installation - Wetted Path
SECTION 6B SUGGESTED INSTALLATION — WETTED PATH PRESSURE GAUGE NOTE: For electrical connections see Section 6E. SHUT OFF VALVE SHUT OFF VALVE PRESSURE OR VACUUM GAUGE DISCHARGE LINE SHUT OFF VALVE SHUT OFF VALVE SHUT OFF VALVE SUPPLY SUCTION LINE FLEXIBLE CONNECTION COMBINATION NEEDLE VALVE... -
Page 10: Operation & Maintenance
SECTION 6D SUGGESTED OPERATION AND MAINTENANCE INSTRUCTIONS OPERATION: The H25/1600S is pre-lubricated and does not MAINTENANCE AND INSPECTIONS: Since each applica- require in-line lubrication. Additional lubrication will not tion is unique, maintenance schedules may be different for damage the pump, however if the pump is heavily lubricated every pump. -
Page 11: Troubleshooting
SECTION 6F TROUBLESHOOTING Pump will not run or runs slowly. Air bubbles in pump discharge. Check for pressurized air at the inlet. Check for damaged or worn liquid piston seal. Check air inlet and filter for debris. Check tightness of fasteners, and the integrity of the O- rings, especially at intake manifold plate. -
Page 12: Section 7 - Directions For Disassembly/Reassembly
SECTION 7A MODEL H25/1600S PUMP DIRECTIONS FOR DISASSEMBLY/REASSEMBLY CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container. - Page 13 Chamber Plate O-ring Power Piston Step 5. Figure 5 Step 6. Figure 6 Step 7. Figure 7 After disconnecting nylon tube, lift air Using a 6mm (¹⁄ ⁴ ") hex head wrench, Lift the chamber plate away to expose valve away from the pump. remove the liquid chamber bolts that the chamber plate O-ring and the power connect the chamber cover to the liquid...
- Page 14 Outer Cup Seal Inner Cup Seal Step 11. Figure 11 Step 12. Figure 12 Step 13. Figure 13 Lift the liquid piston away from the Inspect the power piston O-rings for nicks, Inspect the liquid piston bore cup seals power piston. gouges, chemical attack or abrasive wear.
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Page 15: Reassembly Hints & Tips, Torque Specs
SECTION 7B REASSEMBLY HINTS & TIPS ASSEMBLY: Upon performing applicable maintenance to the air distrib- MAXIMUM TORQUE SPECIFICATIONS ution system, the pump can now be reassembled. Please Description of Part Torque refer to the disassembly instructions for photos and parts Inlet Manifold Plate 13.5 N•m [10 ft.-lbs.] placement. -
Page 16: Section 8 - Exploded View/Parts Listing
SECTION 8 EXPLODED VIEW/PARTS LISTING H25/ 1600S... - Page 17 H25/1600S Pump Item Qty. per Part Description Pump Part Number Solenoid Valve Assy (Includes Items 2-5) 95-2000-99-150 Main Valve Body (Includes item 3) 95-2000-01-150 Solenoid Operator 00-2120-99 Coil 00-2110-99-150 Terminal Connector (NEMA 4 Only) 00-2130-99 3/8" Muffler 95-3240-07 Tube & Fitting Assy. 95-9230-99 Liquid Chamber 95-5000-01...
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Page 18: Section 9 - Electrical Information
SECTION 9 ELECTRICAL INFORMATION NEMA 4 / UL / CSA Voltage ±10% Current (A) Power (W) Resistivity Part Number 60 Hz 50 Hz ±10% Inrush Holding 00-2110-99-150 00-2110-99-151 00-2110-99-155 NEMA 7 / UL / CSA Voltage ±10% Current (A) Power (W) Resistivity Part Number 60 Hz... - Page 19 TT5178...
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