Mountz MDC Series Operation Manual
  1. Manuals
  2. Brands
  3. Mountz Manuals
  4. Control Systems
  5. MDC Series
  6. Operation manual

Mountz MDC Series Operation Manual

V2 dc torque control system, using controller's display
Hide thumbs Also See for MDC Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Dec 22, 2019
MDC V@
Using Controller's Display
th
mountztorque.com - 1080 N 11
St, San Jose CA 95112 - 408.292.2214
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MDC Series and is the answer not in the manual?

Questions and answers

Related Manuals for Mountz MDC Series

Summary of Contents for Mountz MDC Series

  • Page 1 Dec 22, 2019 MDC V@ Using Controller’s Display mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 2: Table Of Contents

    Table of Contents GENERAL SAFETY RULES ................................3 OPERATION ....................................5 ..................................5 PERATION CREEN PRESETS OR MODEL SELECT ..............................7 PARAMETERS .................................... 8 PARAMETER DETAILS AND FACTORY SETTING ........................11 MONITORING ..................................25 NETWORK SETTING ................................. 28 REMOTE ....................................28 OTHER SETTING ..................................

  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 4 Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool use and Care Use clamps or other practical way to secure and support the workplace to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

  • Page 5: Operation

    Operation Operation Screen Preset (Model) # (1 – 15) Fastening result OK/NG/Ready Menu Date & Time Torque target, Snug angle Speed target/Monitoring Fastening time Angle A1 / A2 Count Target / Count Monitoring angle/time Monitoring torque Operation screen is a default window when the controller power ON. The real time monitoring data and target settings are displayed together.
  • Page 6 Touch Screen field to move Preset # or Model Password Log In select Last count cancel Real time monitoring mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 7: Presets Or Model Select

    Presets or Model select To use Model, Controller 7 Model select ON setting required There are 15 presets of program. Each preset contains the following parameters Torque Speed verifying angles soft start duration time free speed tightening. Preset Preset Multi Advanced Advanced Fastening parameter...

  • Page 8: Parameters

    Parameters To program each Presets, Click and go to Parameter menu require password to log in the initial factory setting is “ 0 “ for password The password can be changed once log in. There are approx.. 500 address for each parameters.
  • Page 9 mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...
  • Page 10 mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 11: Parameter Details And Factory Setting

    Parameter details and factory setting ( Firmware version : MDC_New_F7_176_V2.00.4 ) Factory Preset # Parameter Adderss setting TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90...
  • Page 12 Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque...
  • Page 13 Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%)
  • Page 14 Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%)
  • Page 15 Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque...
  • Page 16 Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%)
  • Page 17 Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%)
  • Page 18 Sensor signal type 0 - 3 Time limit (if P122-->2) Screw Screw Count complete OUT manage count count Middle count no. 0 - 99 Sensor signal delay time (x10ms) Total count (screw no.) Crowfoot Crowfoot Run time limit / Forward (sec) Run time limit / Reverse (sec) Motor stall time limit (sec) Loosening speed (rpm)
  • Page 19 Protocol Auto speed on torque setting Judge fastening min turns Model select Fastening stop error Reverse Lock Trigger start (Handheld only) Reverse start (Handheld only) Auto data output Beep sound Preset change by Touch pannel COM port Baud rate Torque unit Screw type Auto update port Lamp on time...
  • Page 20 MS PG 4 MS PG 5 MS PG 6 MS PG 7 MS PG 8 MS PG 9 MS PG 10 MS PG 11 MS PG 12 MS PG 13 MS PG 14 MS PG 15 MS PG 16 MS PG 17 MS PG 18 MS PG 19 MS PG 20...
  • Page 21 Angle (degree) 0-3600 Angle start from thread tapping Speed (rpm) Engaging Torque(%) torque detection Angle limit (turn) 0 - 20 Time limit (sec) Angle start from engaging Speed (rpm) Angel after Angle (degree) 0-3600 torque up Direction Free Speed (rpm) reverse Angle (turn) 0 - 20 rotation...
  • Page 22 Speed (rpm) Engaging Torque(%) torque Angle limit (turn) 0 - 20 detection Time limit (sec) Angle start from engaging Speed (rpm) Angel after Angle (degree) 0-3600 torque up Direction Firmware Auto Version Alarm no. 3100 Alarm data Waring no. 3101 Event count no.
  • Page 23 Barcode data 5 3218 Barcode data 6 3219 Barcode data 7 3220 Barcode data 8 3221 Barcode data 9 3222 Barcode data 10 3223 Barcode data 11 3224 Barcode data 12 3225 Barcode data 13 3226 Barcode data 14 3227 Barcode data 15 3228 Barcode data 16...
  • Page 24 Currnet step count 3317 Currnet Preset # 3318 Function 3319 Model Complete 3320 TC/AM_AC/TM 3500 Torque 3501 Torque min/max (%) 3502 Target angle(degree) 3503 Min angle(degree) 3504 Max angle(degree) 3505 Temporary Virtual parameter Preset #1 Snug torque(%) 3506 in RAM Speed (rpm) 3507 Free fastenig angle(degree)

  • Page 25: Monitoring

    Preset # change (Not available on RUN) Data : 1 - 15 for preset #1 - 15 4004 for Multi sequence A for Multi sequence B Forward / Loosening ( F=0, L=1 ) 4005 Output test only ( 0 : off, 1 : on) ( MSB=OUT 8, LSB=OUT 1) 4006 ex) 0xff : output 1 - 8 port all on...
  • Page 26 ◆ Graph (Torque curve) monitoring Two channel data curve for Current, Torque, Angle, Speed The sampling rate is 1ms (0.001second) for maximum 400 data display. The latest 400 data display will be refreshed by moving left from right. Auto scale will display all data on one single screen by changing real-time sampling rate automatically.
  • Page 27 [ Input ] Remark Set origin : Create the absolute home position by the encoder. Move origin point : Bit socket position goes back to the home position [ Output ] mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 28: Network Setting

    Network setting Remote Remote menu provides remote tool operation, Auto customizing parameters to have highest cycle time and resets. Click , and mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...
  • Page 29 The tool and output signal can be operated remotely by click the screen. It is useful feature to simulate the tools in automation integration. Easy to find the output wiring and tool test without PLC - Preset selection - Remote start tool in Fastening or Loosening direction - Providing Output signals ◆...
  • Page 30 MD tool has the auto speed setting feature against torque setting not to provide any over torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually. Auto customizing feature provides most optimized parameter settings for saving cycle time on the real application.

  • Page 31: Other Setting

    ◆ Power reset Power reset provide the equal effect of system rebooting by power OFF and ON of the controller. It refresh the booting by the software without real power off. ◆ Factory reset All parameters are reset to the factory setting. Other Setting To modify Date, Time and backlight brightness , Click , and...
  • Page 32 ◆ Date and time System date and time can be modified. yyyy-mm-dd hh:mm:ss ◆ Options LCD Backlight brightness is adjustable between 1 to 100%. In order to save the fastening data, Select ON of SD card and select the items to be saved on the SD card ;...

  • Page 33: Sd Memory Card

    System creates the folders of YEAR, MONTH automatically. And it creates one file in CSV format with the file name of DATE. SD CARD > 2017 (folder) > 07 (folder) > 21 (file) ….. File name : 21.csv The real time fastening data in Monitoring menu are stored together with the system clock time of the controller.

  • Page 34: Barcode Setting

    Barcode setting The barcode information can select the Preset or Model by the setting. In order to use barcode scanner, there are some parameters to be selected prior to the barcode setting. [ Controller ] A306 R2232C : Modbus / Barcode (O) A300 : RS232C baud rate : Select right one for the scanner Barcode data Preset # Model #...

  • Page 35: Firmware Upgrade

    Firmware upgrade 1) Remove the SD card for data saving and use the new SD card for firmware update only. 2) Create the folder “ Update “ 3) And copy the firmware files in each folder 4) Insert the SD card, and power ON the controller, then it is updated automatically. SD Memory card update MDC*.bin...

  • Page 36: Web Server

    Web server - Web server software is added in the MDC controller - Web surfing program of Chrome or Firefox is more recommended. - Access to the IP address of the MDC controller via the web browser on your PC. - Parameter setting and monitoring are available on the web browser.
  • Page 37 Web server log-in ID : mdc password : mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...
  • Page 38 mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

Table of Contents