Related Manuals for Mountz MDC Series
Summary of Contents for Mountz MDC Series
- Page 1 Jan 09, 2020 MDC V@ Using PC Software mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...
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Page 2: Table Of Contents
Table of Contents GENERAL SAFETY RULES ................................3 SOFTWARE INSTALLATION ................................ 5 OPERATION ....................................5 .................................... 5 ONNECTION MENU ....................................... 6 ................................... 6 ETTINGS ..................................6 ONITORING ................................... 7 YSTEM XTENSIONS Firmware Update ................................7 SETTINGS PROGRAMMING ............................... 9 ....................................9 ASTENING I/O M ) ............................ -
Page 3: General Safety Rules
GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. - Page 4 enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool use and Care Use clamps or other practical way to secure and support the workplace to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
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Page 5: Software Installation
Software Installation 1.1 Required PC specification - OS : Windows 7 or later Version. - COM Port : RS-232, Ethernet 1.2 Software - Software Name : ParaMon v0.00 yyyymmdd.zip - Install file : setup.exe If re-install latest version of ParaMon, please delete first, old version of ParaMon Operation Connection ParaMon pc software have 4 selectable connecting... -
Page 6: Menu
Menu Settings Tab Fastening : Preset #1-15 (torque, speed, angle, soft start, etc) Input/output : I/O port definition Screw Count : Number of screw, cycle start, complete signal Advanced Function : Free reverse, screw engaging detection, fastening sequence and angle after torque-up Controller 2 : Time limit of run, motor stall, display, complete signal. -
Page 7: System Extensions
Process Capability : STDV, CP and CPK with real-time CP curve Error History : Latest 8 error history System Extensions Firmware Update Use SD-Card. Make [update] directory and input Firmware file. Reboot then start update. if update completed then erase file and directory. Controller firmware is upgrade as below process. - Page 8 See the message “ Firmware upload complete “ in the message window, and click “ Exit “ to finish the process. Turn the power of the controller OFF, and ON again to initialize the settings. 2) Upgrade Kernel data (Boot Loader) It is used when there is no existing or erased firmware in the controller.
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Page 9: Settings Programming
Selected COM port and click ‘connect’ button Click Left of top button. Run Full chip erase. Open the bootload file, click to [Start Programming] button, Run Upgrade, After Upgrade, turn off the power Settings Programming Fastening mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214... - Page 10 Click arrow icon or Double click "Preset No" to open sub parameter group The parameters in columm can be sorted again by clicking columm header. Columm can be resorted by draging a columm header to the top of table. There are 15 preset groups for fastening setting. Each preset # consists of torque, speed, Min & Max angle for fastening OK range, soft start, Free speed before tightening.
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Page 11: I/O Management (Input/Output)
I/O Management (Input/Output) The digital I/O provide the free assignment feature for 8 Inputs and 8 Outputs. Factory setting of I/O assignments are as following. If there are same assignments on two or more I/O, the only one assignment on the smallest pin no. is available. Any others are not validated [Digital I/O Factory Setting] Description... - Page 12 Model Cancel Torque Select 2 Model select 1 Torque Select 3 Model select 2 Torque Select 4 Model select 3 Driver Lock Model select 4 F/L Switch Enable Set Origin Move origin point *Set Origin : Record the current location of the driver, this value is save in controller, not preset [MDC 25P D-Sub Connector I/O Setting] Pin No Description...
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Page 13: Screw Count
[Binary coding with 5 inputs to select Preset # or Model] Input Preset or Model Multi Select 4 Select 3 Select 2 Select 1 sequence Multi A Multi B [Binary coding with 3 outputs for error codes in 7 groups] Error code Alarm 3 Alarm 2... - Page 14 - Count start signal (IN) - Sensor signal select Auto : No signal, auto start (Auto) - auto reset to total number after “0” Continuous ON until completed, otherwise count NG. Sensor or switch with one trigger pulse - Count starts with only trigger pulse. Counting is valid until complete or reset.
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Page 15: Advanced Function
Advanced Function mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214... - Page 16 ② ③ ④ ⑤ ① Step1 Step2 Step3 Step4 Step5 *Fastening process of the screws is divide into five steps, controls each step with presets and advanced functions. Step 1 (Option) : Free Reverse rotation to guide the screw into the screw hole smoothly with low speed Step 2 (Option) : Engaging torque detection –...
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Page 17: Controller
Controller Forward / Reverse motor RUN time, and motor stall time is limited for motor safety. The following parameters is ideally recommended to be kept with factory setting in all application. mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214... - Page 18 Driver ID (A250) : Driver ID (A250) : When the MDC are connected in the network by RS232, the MDC can be recognized by each ID no. of the MDC. Driver model (A251) : Driver tool model select. Torque unit (A252) : Kgf.cm / Kgf.m / cNm / Nm / ozf.in / lbf.in / lbf.ft Caution : Whenever the unit is changed, the controller will be automatically reboot again, and the parameters are initialized to the factory setting Password is available from 0 to 9999.
- Page 19 Initial preset # select (A274) : When power on, this preset # is displayed. RS232 select (A275) : Use Modbus procotol or Barcode. Serial COM port baud rate (A276) : The baud rate is available to change from 9,600 to 230,400bps. Depend on the PC specification, it can be changed.
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Page 20: Multi Sequence
Multi Sequence [Command Details] Command Description No operation Fastening tool start fastening process in forward rotation Loosening tool start loosening process in reverse rotation (0.1) Select preset# Select preset # Delay time delay for setting time Jump Move to the setting step Count value = A Total number “A”... -
Page 21: Models
Multi sequence provide a cycle of fastening by a start signal. Total 10 steps of programing is allowed in MA(Multi A) and MB(Multi B) presets To program, select the command and required parameter on each step. To finish the multi sequence programing, last step command should be “END [Example of Multi Sequence program Setting] Setp no Command... - Page 22 [Command Details] Command Description Data 1 Data 2 0 : No Output à NG 1 : Active High Input # select Input Mapping digital Input 2 : Active Low from 1 – 8 3 : High status 4 : Low status 0 : No Output à...
- Page 23 Step1 : Read the sensor signal when it detect the workpiece loading - Connect sensor to Digital Input 5 (pin no.16 I/O setting ♋ Input 5 : None Step2 : Screw tightening with Preset #2 Number of screw = 3 Step3 : Delay process 0.5sec Step4 : Provide output signal for 0.5 seconds - Connect buzzer to Digital Output 2 (pin no.
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Page 24: Monitoring Programming
Monitoring Programming Real-time Monitoring For Monitoring Set ‘Disable’ in parameter ‘Auto Data Out (A297)’ The following data are monitored automatically on every event as like motor run, torque up, Forward / Reverse change, preset # change, etc. (Customizing is not available on the program) •... -
Page 25: Graph Monitoring
The monitoring data can be saved in CSV file. And it can open the file Graph monitoring 200 data for each channel is received and graphically displayed. Up to two channels are available, and the channels that can be set up to the following: - torque, speed, angle(degree), angle(turn) and currnet - data sampling rate : 5ms (1s), 10ms (2s), 15ms (3s) - data display option : Fasten, Loosen, All... -
Page 26: Remote Control & I/Ostatus Monitoring
Remote control & I/O status monitoring The tool is operated remotely for the followings. - Fastening / loosening rotation, - Tool Start - Tool lock & unlock The following main signal status and I/O are monitored and displayed together with torque, speed and current curves. -
Page 27: Error History Display
Error History display The latest 8 tool error histories which are saved in the controller mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214... -
Page 28: Process Capability Display
Process capability display From real-time monitoring fastening torque data, the following statistical data are calculated and displayed. The data is updated automatically for every fastening until monitoring cancelled. mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214... -
Page 29: Error And System Alarm Code
Error and System alarm code System Error ( Er- xxx) code Error Description How to reset AD offset error When the power of controller is ON, the current RESET button offset is out of range. Reset and retry booting. If failed, repair is required Under voltage Undervoltage protection on SMPS power supply Auto reset... -
Page 30: Fastening Error ( Er- Xxx)
Fastening Error ( Er- xxx) code Error Description How to reset Run time limit Over time limit on A270 Auto reset after (Forward) set time or RESET button Run time limit Over time limit on A271 Auto reset after (Reverse) set time or RESET button Model setting error... - Page 31 speed Prevailing max torque Over max torque at Prevailing error Prevailing min max Prevailing setting min, max torque range invalid Change Prevailing range error setting value. Ethernet port fail Ethernet device IC initializing fail Power Off →On Ethernet socket error Ethernet communication error related with socket Power Off →On Over temperature...
- Page 32 mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...
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