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Mountz MDC-32 Operation Manual

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Revision : 1.0
July 29, 2019
MDC-26 / MDC-32 Version II
Operation Manual
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
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Summary of Contents for Mountz MDC-32

  • Page 1 Revision : 1.0 July 29, 2019 MDC-26 / MDC-32 Version II Operation Manual mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 2 INDEX 1. General safety rules 2. Specific safety rules 3. Product 4. Main feature 5. Screwdriver 5.1 General specification 5. Tool models 5.3 Auto speed change by torque setting 5.4 Screwdriver dimension 6. Controller 6.1 Specification 6.2 Controller dimension 7. Operation 7.1 Operation screen 7.2 Presets (program) select 7.3 Parameters...

  • Page 3: General Safety Rules

    1. GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury SAVE THIS INSTRUCTIONS 1.1 Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

  • Page 4: Specific Safety Rules

    your finger on the switch or plugging in tools may result in personal injury. Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach.
  • Page 5 Main differences between MDC System and MDC Version II System Standard Optional function 30 parameter for preset 15 Parameterer for preset Parameter Additions: Controller – Use max torque for loosen (yes or no), screwdriver model select, “screw type” per preset (CW or CCW) Multisequence –...

  • Page 6: Main Features

    3. Product It consist of DC Servo screwdriver and controller as a complete system. 1) Standard packing item Screwdriver Cable_14P (3m) MDC-26, MDC-32 controller 2) Option accessories 44P I/O wiring box ParaMon Touch II Bit holder Vacuum AC adapter for long bit...
  • Page 7 5. Screwdriver 5.1 General specification Item Specification Electric power DC38V, 5A max Motor Swiss DC servo motor Torque repeatability +/- 3% Auto speed by torque setting, Speed 5.2 Model specification M D P 2 6 1 6 Gear ratio ( 1/16 ) – 1, 2, 4, 8, 10, 11, 16, 36, 64 Available controller model ( 26:MDC26, 32:MDC32 ) Type of body ( X: Straight P:Pistol grip, A:Spindle, H:Angle head ) Tool series...
  • Page 8 Note: All Torque ranges are calculated using Mountz Torque Tester EZtorQII with Metric Screw Blocks indicated below. Screw RDA - M12 Screw RDA - M3 Screw RDA - M4 Screw RDA - M2 Screw RDA - M6 Screw RDA - M8...
  • Page 9 ● Angle head hand-held (Lever start) Model Torque(lbf.in.) Speed range Bit socket Controller 1.73 - 12.15 MDH2604 150-1500 Hex1/4” 3.47 - 29.51 Hex1/4” MDC-26 MDH2611 100-900 4.34 - 43.4 Hex1/4” MDH2616 100-620 0.86 - 10.41 MDH3201 150-2000 Hex1/4” 1.73 -19.09 Hex1/4”...
  • Page 10 MDA2204 1000 dia.4 half moon 0.26 - 3.47 MDA2601 150-2000 dia.4 half moon 0.43 - 6.07 MDA2602 150-2000 Hex1/4” or dia.4 MDC-26 1.73 - 12.15 MDA2604 150-1500 Hex1/4” or dia.4 3.47 - 29.51 MDA2611 100-900 Hex1/4” 4.34 -43.4 MDA2616 100-620 Hex1/4”...
  • Page 11 5.3 Auto Speed by torque setting under the each test condition : Speed can be set manually ◆ Speed range : Auto Speed helps reduce the effect that RPM has on the ◆ Auto speed by torque setting application based on testing conditions and joint characteristics listed in the charts below. 2000 2000 1340...
  • Page 12 2000 2000 M3 rundown Hard joint 200Hz Kgf.cm Kgf.cm 17.7 MD3201 MD3202 1500 1000 Kgf.cm Kgf.cm MD3204 MD3211 Kgf.cm MD3216 mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 13 5.4 Screwdriver dimension ■ MD2601, MD2602 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
  • Page 14 ■ MD2604, MD2611, MD2616 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
  • Page 15 ■ MD3201, MD3202 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
  • Page 16 ■ MD3204, MD3211, MD3216 Bit holder (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Vacuum pick-up assy (Option) for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy.
  • Page 17 ■ MDH2604, MDH2611, MDH2616 Bit socket : 1/4” hex female (quick change) ■ MDH3201, MDH3204, MDH3211, MDH3216 Bit socket : 1/4” hex female (quick change) Bit socket : 3/8”SQ drive mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 18 ■ MDP3201, MDP3202, MDP3204, MDP3211, MDP3216 1/4” Hex female U : Top cable connection Ex. MDP3216-A/U D : Grip down cable connection Ex. MDP3216-A/D 3/8” SQ male Options - Vacuum pick-up assy - Bit socket type : A(1/4” Hex), 3/8”SQ - Cable connection : U (top side), D (grip end) - Bit holder for 1/4”...
  • Page 19 ■ MDA2201-E +VC M D A 2 2 0 1 - E + V C Model Bit type A:1/4”Hex E:Dia.4mm Option accessory V : Vacuum pick -up assy C : Bit Cushion Vacuum pick-up + Bit cushion (Option) Available model : MD2207-E Bit socket : 4mm round half moon D-cut Bit cushion : 5mm stroke Mouthpiece : Custom design ( not included )
  • Page 20 ■ MDA2601 Options 1/4” Hex female - Bit holder with bearing - Vacuum pick-up assy - Bit : 1/4” Hex Ohmi V-17 bit or equivalent mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 21 ■ MDA2604, MDA2611, MDA2616 Options - Bit holder with bearing - Vacuum pick-up assy 1/4” Hex female - Bit : 1/4” Hex Ohmi V-17 bit or equivalent mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 22 ■ MDA2602, MDA3201, MDA3202 Options - Bit holder with bearing - Vacuum pick-up assy - Bit : 1/4” Hex Ohmi V-17 bit or equivalent 1/4” Hex female mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 23 ■ MDA3204, MDA3211, MDA3216 Options 1/4” Hex female - Bit holder with bearing - Vacuum pick-up assy - Bit : 1/4” Hex Ohmi V-17 bit or equivalent mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 24 6. Controller 6.1 Specification Specification Item MDC-26 series MDC-32 series Input AC120VC / AC230V, 50/60Hz Output DC38V 3.5A Fuse 230V 25A 0 ~ 40℃ / 15 ~ 80% RH ( without dew ) Operating environment Front panel 4.3” Color LCD with touch screen...
  • Page 25 6.3 Controller dimension Memory card (option) mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...

  • Page 26: Operation

    7. Operation 7.1 Operation screen Preset (Model) # (1 – 15) Fastening result OK/NG/Ready Menu Date & Time Torque target, Snug angle Speed target/Monitoring Fastening time Angle A1 / A2 Count Target / Count Monitoring angle/time Monitoring torque Operation screen is a default window when the controller power ON. The real time monitoring data and target settings are displayed together.
  • Page 27 Touch Screen field to move Preset # or Model Password Log In select Last count cancel Real time monitoring mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 28 7.2 Presets or Model select To use Model, Controller 7  Model select ON setting required There are 15 presets of program. Each preset contains the following parameters - Torque - Speed - verifying angles - soft start duration time - free speed tightening.
  • Page 29 7.3 Parameters To program each Presets, Click and go to Parameter menu require password to log in the initial factory setting is “ 0 “ for password The password can be changed once log in. There are approx.. 500 address for each parameters.
  • Page 30 mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 31 mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 32 Parameter details and factory setting ( Firmware version : MDC_New_F7_176_V2.00.4 ) Factory Preset # Parameter Adderss setting TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto...
  • Page 33 Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque...
  • Page 34 Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%)
  • Page 35 Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90...
  • Page 36 Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque...
  • Page 37 Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%)
  • Page 38 Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90...
  • Page 39 Sensor signal type 0 - 3 Time limit (if P122-->2) Count complete OUT manage Screw Screw count count Middle count no. 0 - 99 Sensor signal delay time (x10ms) Total count (screw no.) Crowfoot Crowfoot Run time limit / Forward (sec) Run time limit / Reverse (sec) Motor stall time limit (sec) Loosening speed (rpm)
  • Page 40 Protocol Auto speed on torque setting Judge fastening min turns Model select Fastening stop error Reverse Lock Trigger start (Handheld only) Reverse start (Handheld only) Auto data output Beep sound Preset change by Touch pannel COM port Baud rate Torque unit Screw type Auto update port Lamp on time...
  • Page 41 MS PG 4 MS PG 5 MS PG 6 MS PG 7 MS PG 8 MS PG 9 MS PG 10 MS PG 11 MS PG 12 MS PG 13 MS PG 14 MS PG 15 MS PG 16 MS PG 17 MS PG 18 MS PG 19 MS PG 20...
  • Page 42 Angle (degree) 0-3600 Angle start from prevailing Speed (rpm) Torque(%) Engaging torque Angle limit (turn) 0 - 20 detection Time limit (sec) Angle start from engaging Speed (rpm) Angel after Angle (degree) 0-3600 torque up Direction Free Speed (rpm) reverse Angle (turn) 0 - 20 rotation Min torque...
  • Page 43 Speed (rpm) Torque(%) Engaging torque Angle limit (turn) 0 - 20 detection Time limit (sec) Angle start from engaging Speed (rpm) Angel after Angle (degree) 0-3600 torque up Direction Firmware Auto Version Alarm no. 3100 Alarm data Waring no. 3101 Event count no.
  • Page 44 Barcode data 5 3218 Barcode data 6 3219 Barcode data 7 3220 Barcode data 8 3221 Barcode data 9 3222 Barcode data 10 3223 Barcode data 11 3224 Barcode data 12 3225 Barcode data 13 3226 Barcode data 14 3227 Barcode data 15 3228 Barcode data 16...
  • Page 45 Currnet step count 3317 Currnet Preset # 3318 Function 3319 Model Complete 3320 TC/AM_AC/TM 3500 Torque 3501 Torque min/max (%) 3502 Target angle(degree) 3503 Min angle(degree) 3504 Max angle(degree) 3505 Temporary Snug torque(%) 3506 Virtual parameter Preset #1 in RAM Speed (rpm) 3507 Free fastenig angle(degree)
  • Page 46 Preset # change (Not available on RUN) Data : 1 - 15 for preset #1 - 15 4004 16 for Multi sequence A 17 for Multi sequence B Forward / Loosening ( F=0, L=1 ) 4005 Output test only ( 0 : off, 1 : on) ( MSB=OUT 8, LSB=OUT 1) 4006 ex) 0xff : output 1 - 8 port all on...
  • Page 47 ◆ Graph (Torque curve) monitoring Two channel data curve for Current, Torque, Angle, Speed The sampling rate is 1ms (0.001second) for maximum 400 data display. The latest 400 data display will be refreshed by moving left from right. Auto scale will display all data on one single screen by changing real-time sampling rate automatically.
  • Page 48 [ Input ] Remark Set origin : Create the absolute home position by the encoder. Move origin point : Bit socket position goes back to the home position [ Output ] mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 49 ◆ Network setting 192.168.1.100 255.255.255.255 192.168.1.1 5000 08 ED 02 80 00 7A 7.5 Remote Remote menu provides remote tool operation, Auto customizing parameters to have highest cycle time and resets. Click , and mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 50 ◆ Remote The tool and output signal can be operated remotely by click the screen. It is useful feature to simulate the tools in automation integration. Easy to find the output wiring and tool test without PLC - Preset selection - Remote start tool in Fastening or Loosening direction - Providing Output signals ◆...
  • Page 51 MD tool has the auto speed setting feature against torque setting not to provide any over torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually. Auto customizing feature provides most optimized parameter settings for saving cycle time on the real application.
  • Page 52 ◆ Power reset Power reset provide the equal effect of system rebooting by power OFF and ON of the controller. It refresh the booting by the software without real power off. ◆ Factory reset All parameters are reset to the factory setting. 7.6 Setting To modify Date, Time and backlight brightness , Click , and...
  • Page 53 ◆ Date and time System date and time can be modified. yyyy-mm-dd hh:mm:ss ◆ Options LCD Backlight brightness is adjustable between 1 to 100%. In order to save the fastening data, Select ON of SD card and select the items to be saved on the SD card ;...
  • Page 54 System creates the folders of YEAR, MONTH automatically. And it creates one file in CSV format with the file name of DATE. SD CARD > 2017 (folder) > 07 (folder) > 21 (file) ….. File name : 21.csv The real time fastening data in Monitoring menu are stored together with the system clock time of the controller.
  • Page 55 ◆ Barcode setting The barcode information can select the Preset or Model by the setting. In order to use barcode scanner, there are some parameters to be selected prior to the barcode setting. [ Controller ] A306 R2232C : Modbus / Barcode (O) A300 : RS232C baud rate : Select right one for the scanner Barcode data Preset # Model #...
  • Page 56 8. Firmware upgrade 1) Remove the SD card for data saving and use the new SD card for firmware update only. 2) Create the folder “ Update “ 3) And copy the firmware files in each folder 4) Insert the SD card, and power ON the controller, then it is updated automatically. SD Memory card update MDC*.bin...
  • Page 57 9. Web server - Web server software is added in the MDC controller - Recommended web browser is Google Chrome or Firefox. - Access to the IP address of the MDC controller via the web browser on your - Parameter setting and monitoring are available on the web browser. Ethernet connection layout Wifi The same Access Point should be shared between MDC and the device ( PC or...
  • Page 58 Web server log-in ID : mdc password : 0 mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...
  • Page 59 mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214...