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Mountz EC Series Operation Manual

Dc torque control system; using controller's display
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Dec 3rd, 2020
MDC V@
Using Controller's Display
th
mountztorque.com - 1080 N 11
St, San Jose CA 95112 - 408.292.2214
1

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Summary of Contents for Mountz EC Series

  • Page 1 Dec 3rd, 2020 MDC V@ Using Controller’s Display mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 2: Table Of Contents

    Table of Contents GENERAL SAFETY RULES .......................... 2 Operation ............................... 5 Operation Screen and Main Menu ........................5 Parameters ............................. 7 Fastening ................................8 Advanced ................................9 Screw Counting ..............................10 I/O Settings ..............................11 Controller Settings ............................12 Network Settings ............................. 13 Multi-Sequence ..............................

  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 4 SERVICE Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

  • Page 5: Operation

    Operation Operation Screen • Main Menu • Page Name • Running Torque / Units Preset (Model) # (1 – 15) • • Actual / Set Speed Programmed Torque Angle • Time to reach • Snug Angle torque • Count actual / set Main Menu Tool Name –...
  • Page 6 TOUCH SCREEN TECHNOLOGY mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 7: Parameters

    Parameters • Total of (15) Standard Preset + (2) Multi-Sequence Presets • Each preset can be adjusted to these main MODES: o 1. FASTENING o 2. ADVANCED o 3. SCREW COUNT o 4. I/O o 7. MULTI SEQUENCE o 8. MODEL mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 8: Fastening

    1. Fastening Fastening Features Page “A” • Torque Control / Angle Monitoring OR Angle Control and Torque Monitoring • Target Torque • Torque limits % • Snug Torque • Target Speed • Target Angle • Min Angle • Max Angle •...

  • Page 9: Advanced

    2. Advanced Advanced Features Page “A” • Free Reverse Rotation o Speed o Angle • Thread Tapping / Opening thread o Min thread units o Max thread units o Speed o Thread tapping end torque o Angle start after thread tapping (ON/OFF) Advanced Features Page “B”...

  • Page 10: Screw Counting

    3. Screw Counting Screw Counting Features • Cycle start signal • Time Limit • Count port signal type • Middle Count • Sensor signal delay time • Total Count mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 11: I/O Settings

    4. I/O mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 12: Controller Settings

    5. Controller mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 13: Network Settings

    6. Network 7. Multi Sequence Multi-Sequence Arrangements option A and B • Fastening • End • Delay • Preset • Loosening • Jump • Count Value condition • Sub If Condition mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 14: Model Select

    8. Model Modeling Features • Up to (20) steps combining: o Fastening o Delays o Input o Output mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 15: Parameters Groups

    Parameters Groups Group Parameter Address 1. Fastening Preset #1 to #15 A001 – A225 Input A226 – A233 2. I/O Output A234 – A241 3. Screw count Number & cycle start A242 – A247 4. Crow foot option A265 – A269 5.

  • Page 16: Parameter Details And Factory Setting

    Parameter details and factory setting Preset # Parameter Address Factory Setting TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Fastening...
  • Page 17 Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto...
  • Page 18 Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM...
  • Page 19 Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%)
  • Page 20 Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%)
  • Page 21 Torque compensation (%) 90-110 TC/AM_AC/TM Torque Auto Torque min/max (%) Target angle(degree) Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 TC/AM_AC/TM...
  • Page 22 Min angle(degree) Max angle(degree) Snug torque(%) Speed (rpm) Auto Free fastening angle(degree) Free fastening speed(rpm) Soft start(1-300ms) Seating point (%) 10-90 Auto Torque rising rate(ms) 50-200 Ramp up speed(rpm) 20-80% of max Auto Torque compensation (%) 90-110 Input #1 Input #2 Input #3 I/O (IN) Input #4...
  • Page 23 Sensor signal type 0 - 3 Time limit (if P122-->2) Screw count Screw count Count complete OUT manage Middle count no. 0 - 99 Sensor signal delay time (x10ms) Total count (screw no.) Crowfoot Crowfoot Run time limit / Forward (sec) Run time limit / Reverse (sec) Motor stall time limit (sec) Loosening speed (rpm)
  • Page 24 Fastening stop error Reverse Lock Trigger start (Handheld only) Reverse start (Handheld only) Auto data output Beep sound Preset change by Touch pannel COM port Baud rate Torque unit Screw type Auto update port Lamp on time Model start by barcode RS232 port select Static/DHCP IP Address1...
  • Page 25 MS PG 8 MS PG 9 MS PG 10 MS PG 11 MS PG 12 MS PG 13 MS PG 14 MS PG 15 MS PG 16 MS PG 17 MS PG 18 MS PG 19 MS PG 20 ERROR 1 ERROR 2 ERROR 3 ERROR 4...
  • Page 26 Speed (rpm) Engaging Torque(%) torque detection Angle limit (turn) 0 - 20 Time limit (sec) Angle start from engaging Angel Speed (rpm) after torque Angle (degree) 0-3600 Direction Free Speed (rpm) reverse Angle (turn) 0 - 20 rotation Min torque Max torque Thread Advanced...
  • Page 27 Speed (rpm) Engaging Torque(%) torque detection Angle limit (turn) 0 - 20 Time limit (sec) Angle start from engaging Angel after Speed (rpm) torque up Angle (degree) 0-3600 Direction Firmware Auto Version Alarm Alarm no. 3100 data Waring no. 3101 Event count no.
  • Page 28 Barcode data 5 3218 Barcode data 6 3219 Barcode data 7 3220 Barcode data 8 3221 Barcode data 9 3222 Barcode data 10 3223 Barcode data 11 3224 Barcode data 12 3225 Barcode data 13 3226 Barcode data 14 3227 Barcode data 15 3228 Barcode data 16...
  • Page 29 Total count 3316 Current step count 3317 Current Preset # 3318 Function 3319 Model Complete 3320 TC/AM_AC/TM 3500 Torque 3501 Torque min/max (%) 3502 Target angle(degree) 3503 Min angle(degree) 3504 Max angle(degree) 3505 Temporary Virtual parameter in Preset #1 Snug torque(%) 3506 Speed (rpm) 3507...
  • Page 30 Preset # change (Not available on RUN) Data : 1 - 15 for preset #1 - 15 for Multi sequence A 4004 for Multi sequence B mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 31: Monitoring

    Monitoring mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 32: Monitoring Graph, Monitoring I/O Been Used

    1. Graph - Monitoring Graph 2. Input & Output - Monitoring I/O been used 3. Network - Monitor Network Settings 4. Error - Monitoring Error Codes mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 33: Remote Functions

    Remote Functions mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 34: Remote Output

    1. Remote (For top image) • User can visualize lighted sequences for outputs been used 2. Auto Customizing (For bottom image) • Auto Customizing is an option user can implement by selecting Start and Apply so Controller takes preset settings and fine tunes them into more optimal settings mountztorque.com - 1080 N 11...

  • Page 35: Backup

    3. Backup All settings and data saving on SD Memory 4. Restore Settings and data saved from SD Card to Controller 5. Power Reset System Reset / No data loss 6. Factory Reset System Reset / All data to factory settings mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 36: Settings

    Settings mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 37: Data & Time

    1. Data & Time 2. Options mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

  • Page 38: Barcode

    3. Barcode Features • Up to 30 SCAN Codes 4. Barcode (Step) 5. Storage Features • SD Card info • SD Card Formatting How to: • Remove the SD card for data saving and use the new SD card for firmware update only.
  • Page 39 mountztorque.com - 1080 N 11 St, San Jose CA 95112 - 408.292.2214...

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