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AmTryke T2000 Assembly Instructions Manual

Adult recumbent
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AmTryke Adult Recumbent Model JT2000 #50-FC-2000
TOOLS Needed for Assembly
5 mm Allen Wrench
8 mm Socket or Wrench
10 mm Socket or Wrench
14 mm Socket or Wrench
15 mm Socket or Wrench
22 mm Socket or Adjustable Wrench
Needle Nose Pliers W/ Side Cutters
Phillips Screw Driver
Revise Date: 8/06/09
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Summary of Contents for AmTryke T2000

  • Page 1 AmTryke Adult Recumbent Model JT2000 #50-FC-2000 TOOLS Needed for Assembly 5 mm Allen Wrench 8 mm Socket or Wrench 10 mm Socket or Wrench 14 mm Socket or Wrench 15 mm Socket or Wrench 22 mm Socket or Adjustable Wrench...

  • Page 2: Table Of Contents

    Table of Contents Rear Deck Assembly Page 3 Front Tire Installation Page 5 Attaching Rear Deck to Main Frame Page 6 Leg Supports Page 7 Main Steering Installation Page 8 Attaching Seat Frame to Main Frame Page 10 Attaching Seat Cover Page 12 Front Reflector Page 13 Front Brake Page 14 Cable Retainer Page 16...

  • Page 3: Rear Deck Assembly

    Rear Deck Assembly 1) Remove the 22mm nuts & flat washers from both ends of axle, slide wheel over each side, pay attention to tire. directional arrow. 2) Slide flat washer over each side and then thread a 22mm nut on each side. Tighten using a 22mm socket or adjustable wrench, do not over tighten as wheel bearing we be damaged.
  • Page 4 4) Install red reflector on bracket for rear deck using Phillips screw driver, bracket will have B-2 stamped on it. B – 2 stamped Clamping Screw 5) Using Phillips head screw driver remove clamping screw from bracket, open clamp and install on rear, thread clamping screw and tighten.

  • Page 5: Front Tire Installation

    Front Tire Installation 1) Remove two black plastic thread protectors located on each end of axle. 2) Using the thin black quick release axle, remove the thumb nut from one side and one spring. 3) Place front tire in front fork. 4) Slide shaft of quick release axle through center of rim.

  • Page 6: Attaching Rear Deck To Main Frame

    Attaching Rear Deck to Main Frame 1) Slide rear deck into main frame. 2) Using four large lag bolts, 4 large flat washers and four large nuts attach rear deck to main frame, use a 15mm socket or wrench to tighten nuts. Do not tighten up completely at this point. Upper Support Allen Bolt Rear Deck...

  • Page 7: Leg Supports

    Leg Supports 1) The leg supports are already installed. Due to constraints in packaging you will need to position them. 2) First, remove the tube from the right leg support. Pivot the leg so it is 90 degrees to the main frame of the tricycle.
  • Page 8 Steering Chain guides Stem location Chain Guide 2) Pivot leg support bracket so the hole in support bracket aligns with hole in main steering tube. Leg Support Bracket Hole aligned Hole not aligned 3) Thread the 1” 5mm Allen head bolt with flat washer through the center steering stem hole. 4) Insert 6mm 3 ½”...

  • Page 9: Attaching Seat Frame To Main Frame

    13mm nut with flat washer. Tighten 5) Install handgrips, shift/rear brake goes on the right side, while the front hand brake is positioned on the left, the right side threads in clockwise while the left side threads in counter clockwise. 6) Install the steering linkage;...
  • Page 10 1) Place main seat frame mounting bracket over main frame so that one hole in the seat bracket aligns with a hole in main frame. Remove thumb nut from silver cam lock lever and insert shaft through seat bracket and through main frame, thread thumb nut on and lock down lever.
  • Page 11 3) Slide long support bars inside of short support bars, align holes in each and insert in each one a clevis pin W/snap ring. Seat Support Bars. Clevis pin with snap ring NOTE: The angle of the seat is determined by adjusting the height of the support bars, the lower the adjust the greater the angle.

  • Page 12: Attaching Seat Cover

    Attaching the Seat Cover 1) Along one edge of the seat cover are straps and the other edge are buckles. On the other two edges are pockets to slide the seat cover over the main seat frame. 2) Slide the seat cover over the main seat frame. Pocket in seat cover Main seat...

  • Page 13: Front Reflector

    Front Reflector 1) Attach reflector to bracket, use Phillips head screw. Phillips head screw Bracket Reflector 2) Remove clamp screw, open clamp and place over steering stem tube. Clamp Screw Steering stem Reflector tube bracket Front Brake Revise Date: 8/06/09 13 of 29...
  • Page 14 V-Style Brakes If not already assembled, take the brake noodle from the parts box and slide the cable through the larger opening. The cable housing will then seat into the end of the noodle. Slide the cable through the cable lead on the end of the left brake boot arm;...

  • Page 15: Cable Retainer

    4. Pass the inner cable through the inner cable lead. Set the 6. Depress the brake lever about 10 times as far as the cable with the clearance of 1mm between each brake pad grip to check that everything is operating correctly and that the shoe clearance is correct before using the and the rim, tighten the cable fixing bolt.
  • Page 16 1) Remove the Phillips head screw located on the steering stem tube. Phillips head screw on steering stem tube. 2) Put screw through lower eyelet of cable retainer and thread back into steering stem tube. Phillips head screw through lower eyelet of cable retainer. 3) Attach the cable retainer to upper chain guard bracket using a zip tie.
  • Page 17 4) Use a zip tie to attach the three cables to the retainer; this will prevent the cable from wrapping around the hand grips during pedaling. 5) Use the remaining zip ties and secure the cable to the steering stem tube. Gear shift cable and Cable retainer secured to steering stem tube with...

  • Page 18: Wheel Reflectors

    Wheel Reflectors 1) Place the reflector in an area on the rim behind a single spoke with two on the opposite side. Align the front spoke with the slot in the reflector. Reflector holding Reflector Single spoke 2) Insert the reflector holding pin with the slotted end going over the spoke into the hole in the reflector. Press firmly until you hear it click into place.

  • Page 19: Maintenance

    Maintenance As is with all other bikes and vehicles that use a chain for the drive line, the chain may come off the sprocket and need to be reinstalled. This next section will serve as a guide on how to reinstall the chain should it come off. 1) Remove the Phillips head screw on the front of the chain guard and the 8mm nut located behind it that secures the two halves of the chain guard together and holds the upper chain guard bracket in place.
  • Page 20 3) Remove the outer chain from the lower outer pulley slot located at the base of the steering stem tube. Outer pulley at base of steering tube. 4) Use a screwdriver to lift the chain up in the front and turn the hand crank counter clockwise while doing so until it grabs the chain and pulls it outwards.
  • Page 21 5) Place chain on front side of sprocket and rotate crank arm counter clockwise until chain is on sprocket completely. Front of Sprocket 6) Repeat steps 1, 2 & 3 in reverse to finish reinstalling the chain. Revise Date: 8/06/09 21 of 29...
  • Page 22 Seating Assembly Main Seat Frame (pages 10 to 12) Seat cover (Pages 10 to 12) Quick Release Seat support rods (Pages 10 to 12) Clevis Pins Short support rods Long support rod Allen bolts Short support rod Allen bolts Long support rods Seat mounting hardware (Pages 10 to 12) Revise Date: 8/06/09 22 of 29...
  • Page 23 Front Tire Front tire and quick release axle (Page 5) Quick release axle Revise Date: 8/06/09 23 of 29...
  • Page 24 Rear Deck Assembly Rear deck and mounting hardware (Pages 3 to 6) Rear deck frame Black round nut caps (page 3) Chain and master link (Page 6) Rear deck frame to main frame mounting hardware (Page 6) Revise Date: 8/06/09 24 of 29...
  • Page 25 Rear Tires Right and Left rear tires (Page 3) Tire direction must be followed Revise Date: 8/06/09 25 of 29...
  • Page 26 Main Frame Main frame (Pages 6 to 10) Hand cranks Seat position holes Main Steering Tube Front Fork Leg Supports Main hub Revise Date: 8/06/09 26 of 29...
  • Page 27 Hardware Leg support Center steering Upper support Allen bolts, Brake noodle and cable cover bolt, washers stem bolt and washers and nuts (Page 6) (Pages 14 to 15) and nut (Page 9) washer (Page 8) Cable Retainer (Pages 16 to 17) Revise Date: 8/06/09 27 of 29...
  • Page 28 Steering Linkage Steering Linkage (Page 9) Revise Date: 8/06/09 28 of 29...
  • Page 29 Reflectors Rear reflector and Front reflector and bracket (Page 4) bracket (Page 13) Wheel reflectors and spoke securing pins (Page 18) Revise Date: 8/06/09 29 of 29...

This manual is also suitable for:

50-fc-2000

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