Allen-Bradley PowerFlex 4 Original Instructions Manual
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Allen-Bradley PowerFlex 4 Original Instructions Manual

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Aotewell Ltd
Technical Data
Powerflex 4 and 40 AC Drives
Original Instructions
HongKong|UK|China
www.aotewell.com
Topic
Performance
sales@aotewell.com
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2
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Industry Automation
+86-755-8660-6182

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  • Page 1 Aotewell Ltd www.aotewell.com Industry Automation Technical Data PowerFlex 4 and 40 AC Drives Original Instructions Topic Page Product Overview Reference Materials Packaging and Mounting Start Up, Programming and Operation Optimized Performance Sensorless Vector Performance Sensorless Vector Control Performance Communications Versatile Programming and Network Solutions...
  • Page 2 40 AC drives are the smallest and most cost-effective members of the PowerFlex® family of drives. Available in power ratings from 0.2 to 11 kW (0.25 to 15 HP) and in voltage classes of 120, 240, 480 and 600 volts, PowerFlex 4 and 40 are designed...
  • Page 3 EN55011, Class A and B EMC requirements. External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings. • An optional IP30, NEMA/UL Type 1 conduit box is easily adapted to the standard IP20 (NEMA Type Open) product, providing increased environmental ratings.
  • Page 4 Frequency (HZ) Performance • This graph depicts the ability of a PowerFlex 40 drive to accelerate into at least 150% load. A PowerFlex 4 will Current perform similarly, but with a slightly higher acceleration time. Speed •...
  • Page 5 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Performance • Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics. • Variable PWM allows the drive to output more current at low frequencies.
  • Page 6 Industry Automation PowerFlex 4 and 40 AC Drives Versatile Programming and Network Solutions • PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and supports standard 03 and 06 RTU commands. • A network can be configured using PowerFlex 40 drives with optional communication cards for high performance and flexible configuration capabilities.
  • Page 7 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Use the chart below to assist in determining which product is most appropriate for an application. Feature Catalog Reference (1.1) 1.5 HP/115V, 1ø (1.1) 1.5 HP/115V, 1ø (2.2) 3 HP/230V, 1ø...
  • Page 8 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Catalog Number Explanation Position 13-14 22A – Drive Rating Code Type 380-480V Three-Phase Input Code Interface Module PowerFlex 4 Code Amps kW (Hp) Fixed Keypad PowerFlex 40 0.4 (0.5) 0.75 (1.0)
  • Page 9 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Product Selection IP 20 Flange IP 66, UL Type 4X IP 20 Flange Drive Ratings PowerFlex 4 Mount PowerFlex 40 Panel Mount Mount Output Frame Output Frame Input Voltage...
  • Page 10 – 22-JBCC (1) For pricing information, refer to the PowerFlex 4 Price List, publication 22A-PL001 and PowerFlex 40 Price List, publication 22B-PL001. Human Interface Module Option Kits and Accessories Item Description...
  • Page 11 Description Catalog Number DriveTools SP Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and 9303-4DTE01ENE communications adapters online and offline. Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.
  • Page 12 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives 3% Line Reactors Dynamic Brake Resistors Drive Ratings PowerFlex 4 PowerFlex 40 Input Fundamental Max Contin- Inductance Watts Catalog Voltage Amps uous Amps Loss Number Input Voltage Catalog Number...
  • Page 13 Description Catalog Number PowerFlex 4 Fan Replacement Kit - Frame A SK-U1-FAN1-A1 PowerFlex 4/40 Fan Replacement Kit - Frame B, 1 Fan SK-U1-FAN1-B1 PowerFlex 4/40 Fan Replacement Kit - Frame B, 2 Fans SK-U1-FAN2-B1 PowerFlex 40 Fan Replacement Kit - Frame C, 1 Fan...
  • Page 14 PowerFlex 4 and 40 AC Drives Installation Considerations PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation. • Ground fault protection while starting and running ensures reliable operation • Electronic motor overload protection increases motor life •...
  • Page 15 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Control Wiring PowerFlex 4 • The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting. Typical Typical SRC Wiring SNK Wiring •...
  • Page 16 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives No. Signal Default Description Relay N.O. Fault Normally open contact for output relay. 30V DC 125V AC 240V AC Relay Common – Common for output relay. Resistive 3.0 A 3.0 A...
  • Page 17 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives PowerFlex 40 • The control logic is 24V DC and can be set for either Enable Sink or Source control via a DIP switch setting. Typical Typical Jumper (1)(4)
  • Page 18 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Signal Default Description Relay N.O. Fault Normally open contact for output relay. Relay Common – Common for output relay. Relay N.C. Fault Normally closed contact for output relay. Analog Output Select 0…10V...
  • Page 19 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Specifications Drive Ratings — PowerFlex 4 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Min. Enclosure (3) (4) Catalog Number kW (HP) Amps Range Amps...
  • Page 20 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Drive Ratings — PowerFlex 40 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Min. Enclosure (3) (4) Catalog Number kW (HP) Amps Range Amps Fuses...
  • Page 21 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Input/Output Ratings Output Frequency: PowerFlex 4: 0…240 Hz (Programmable) PowerFlex 40: 0…400 Hz (Programmable) Efficiency: 97.5% (Typical) Approvals LV Directive 73/23/EEC EN 50178, EN 60204 UL508C CSA C 22.2 No. 14...
  • Page 22 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Parameter Descriptions Parameter Number Parameter Name Description Factory Default Display Group d001 Output Freq Output frequency present at T1, T2 & T3 (U, V & W) Read Only d002...
  • Page 23 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Parameter Number Parameter Name Description Factory Default A055 Relay Out Sel 13 different settings for a variety of drive status conditions Ready/Fault 24 different settings for a variety of drive status conditions...
  • Page 24 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Parameter Number Parameter Name Description Factory Default Advanced Program Group, Continued A096 Flying Start En 2 settings; Disabled, Enabled Disabled A097 Compensation 4 settings; Disabled, Electrical, Mechanical, Both Electrical...
  • Page 25 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Product Dimensions Approximate Dimensions 5.5 (0.22) Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds). Frame Shipping Weight 80 (3.15) 152 (5.98) 136 (5.35) 67 (2.64) 140 (5.51...
  • Page 26 63.1 (3.71) (2.48) (9.61) (8.43) (5.71) 23.5 (0.26) (0.93) (7.76) (8.27) (8.86) (9.84) 98.5 (3.88) (0.21) 22B-CCB (0.30) (1.22) (1.93) (0.55) (3.86) (6.30) Frame B— PowerFlex 4 and PowerFlex 40 Rockwell Automation Publication 22-TD001I-EN-P - June 2013 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
  • Page 27 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Flange Mount Drive Continued 130.3 (5.13) 105.8 138.2 (11.81) (4.17) (5.44) (6.46) (0.21) (0.31) 307.5 (12.11) 230.6 (9.08) 291.5 (11.48) (12.8) 153.8 (6.06) 76.9 (3.03) 22B-CCC (3.54) (0.31) (7.09) Frame C—PowerFlex 40 only...
  • Page 28 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives IP 30, NEMA/UL Type 1 Option Kit without Communication Options PowerFlex 4 uses Frames A and B. PowerFlex 40 uses Frames B and C. 59.2 (2.33) 40.0 0 22.2 (1.57)
  • Page 29 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Dynamic Brake Resistors Dimensions are in millimeters and (inches) Frame A Frame B Frame Catalog Number 30.0 61.0 (1.18) (2.40) 17.0 60.0 31.0 59.0 AK-R2-091P500, AK-R2-047P500, AK-R2-360P500 (0.67) (2.36) (1.22)
  • Page 30 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives EMC Line Filters Frame A EMC Line Filters – Dimensions are in millimeters and (inches) Frame B EMC Line Filters – Dimensions are in millimeters and (inches) Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL Catalog Numbers: 22-RF8P0-BL, 22-RF012-BS, -BL;...
  • Page 31 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Human Interface Module (HIM) Dimensions NEMA Type 4X/12 Remote (Panel Mount) HIM NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) – Dimensions are in millimeters and (inches)
  • Page 32 PowerFlex 4 and 40 AC Drives PowerFlex 4 and 40 Configured Drives The heart of every Configured Drive is an Allen-Bradley standard drive. These world class products help to provide a single solution for virtually all of your motor speed control requirements.
  • Page 33 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Standard Features • This package integrates the PowerFlex 40 Standard Drive as the base power/control component. • Enclosure features include… – NEMA Type 4/12 and 4X (IP66) indoor and outdoor applications –...
  • Page 34 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Drive Ratings — PowerFlex 40 Configured Drives Input Ratings Output Ratings Catalog Number kW (HP) Voltage Amps Voltage Amps 23B-D1P4 0.4 (0.5) 23B-D2P3 0.75 (1.0) 23B-D4P0 1.5 (2.0) 23B-D6P0 2.2 (3.0)
  • Page 35 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Specifications for Standard PowerFlex 40 Drives Electrical Voltage Tolerance: 120V, 200…240V, 380…480V, 460…600V: ±10% Frequency Tolerance: 48…63 Hz Displacement Power Factor: 0.98 across entire speed range Maximum Short Circuit Rating:...
  • Page 36 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Enclosure Options and Approximate Dimensions 405.9 (15.98) 393.2 (15.48) 355.6 298.5 (0.37) (14.00) (11.75) 177.8 336.6 69.3 (13.25) (7.00) (2.73) 355.1 (13.98) 342.4 (13.48) 304.8 (12.00) 285.8 (11.25) 6.35 (0.25)
  • Page 37 Aotewell Ltd www.aotewell.com Industry Automation PowerFlex 4 and 40 AC Drives Frame C P3 Option 383.3 (15.09) P6 Option 375.2 16.0 457.2 (14.77) (0.63) (18.00) 425.2 177.8 146.1 (16.74) (7.00) (5.75) 460.8 (18.14) 427.2 (16.82) 406.4 (16.00) Detail 19.1 (0.38) (0.75)
  • Page 38 , available at RA-DU002 http://www.rockwellautomation.com/literature/ Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. www.rockwel lautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444...

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