Hayward OmniPL HLBPRO4SW Installation Manual
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Hayward OmniPL HLBPRO4SW Installation Manual

Hayward OmniPL HLBPRO4SW Installation Manual

Pool automation and chlorination
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092764 RevA
OmniPL
®
Pool Automation and Chlorination
Installation Manual
Contents
Before You Begin.........................2
Overview....................................3
Mounting Equipment..................6
Plumbing..................................10
Electrical Wiring........................14
System Startup.........................28
Configuration............................28
HLBPRO4SW
HLBPLUS4W
Hayward Industries
400 Connell Drive, Suite 6100
Berkeley Heights, NJ 07922
Phone: (908) 355-7995
www.hayward.com
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

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  • Page 1 Installation Manual Contents Before You Begin......2 Overview........3 Mounting Equipment....6 Plumbing........10 Electrical Wiring......14 Preparing Pool/Spa Water..25 System Startup......28 Configuration......28 HLBPRO4SW HLBPLUS4W Hayward Industries 400 Connell Drive, Suite 6100 Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 2 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada. SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 3 (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by Hayward could void the user’s authority to operate this equipment.
  • Page 4 System Startup.............28 Startup and Configuration Wizard.........28 Startup and Bodies of Water.............31 Filter Pumps...........32 Configuration Heaters............34 HL-CHEM............37 Chlorinator............38 Cleaners............39 Water Features..........40 Lights.............42 Accessories............43 Shared Equipment..........45 Sensors..............45 Backyard Accessories..........46 Interlocks.............47 Quick Edit..............49 Warranty OmniPL Limited Warranty..........60 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 5 Liquid acid feeder (requires GLX-FLO flow switch) HL-CHEM4-CHLOR Liquid chlorine feeder (requires GLX-FLO flow switch) T-CELL-925 Chlorinator Cell - generates chlorine for pools up to 25k gallons T-CELL-940 Chlorinator Cell - generates chlorine for pools up to 40k gallons USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 6 Chlorine tablet feeder Overview The Hayward OmniPL is a web enabled pool automation control with a convenient touchscreen in- terface. Automatically and remotely control pumps, heaters, valve actuators, pool and yard lighting, pool chemistry equipment and more. The OmniPL offers the next generation of technology to man- age pool/spa equipment, allowing communication to web connected computers and mobile devices.
  • Page 7 * If a non-Hayward brand VSP or an older non-supported Hayward VSP will be used, the pump can only operate at one speed. The pump must be locally programmed to run 24 hrs/day at a fixed speed and the OmniPL will turn it on and off based on the desired programmed time.
  • Page 8 NOTE: If replacing a Pro Logic Controller using networked ColorLogic Lights, the lights must be put into “Standalone” (default) mode before disconnecting the Pro Logic. The OmniPL can only control ColorLogic lights in “Standalone” mode. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 9 Panel inside a panel or tightly enclosed area. When selecting a location, note that the standard cables lengths for flow switches and temperature sensors, as well as optional accessories like Hayward TurboCells and actuators are all 15 ft. (5m) long.
  • Page 10 USB and Ethernet connectors. For best viewing results, position the Controller where it won’t be subjected to direct sunlight. The Controller has two keyhole cutouts on the back of its enclosure. To mount, screw the two pro- USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 11 Mount the Smart Relay to a wall or other flat surface using the mounting holes which are designed to accommodate #8 screws. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 12 The OmniPL can generate chlorine using a Hayward chlorinator cell and plumbing kit. These items are not included with the OmniPL and can be purchased separately at your local Hayward dealer. Choose a chlorinator cell model based on the size of your pool; models are shown below. In addition to the chlorinator cell, a plumbing kit (P-KIT) must be purchased.
  • Page 13 Optional Valve Actuators For installation, refer to the mounting instructions included with the Hayward GVA-24 actuator or equivalent. After configuring and first operating the valve, note that the internal cams in the actuator may have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action.
  • Page 14 SPA JET IN-FLOOR PUMP CLEANER PUMP POP-UP SKIM OVERFLOW RETURN SPILLOVER VALVE PUMP WATER WATER POOL FEATURE FEATURE POP-UP POP-UP MAIN DRAIN ENERGY SUCTION NON-BOOST SAVER CLEANER PRESSURE PRESSURE PRESSURE CLEANER CLEANER CLEANER POP-UP USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 15 The spa filter can be a one, two or variable speed pump. The heater(s) will be dedicated to the spa whenever the spa filter is on and the spa tem- perature setting is not off. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 16 1½” plumbing use adapters (provided by installer). Flow Switch A Hayward GLX-FLO flow switch (sold separately) is required if an HL-CHEM ORP & pH Sensing Kit will be used. If no chemistry equipment is installed, the GLX-FLO is optional and can be used to detect leaks or clogs in your pool’s plumbing system.
  • Page 17 Bus Connectors Flow Switch 4 Temperature Controller Connectors Sensor Inputs External Input Interlock 2 Heater Outputs 2 Low Voltage High Voltage Outputs Relays 4 Valve Outputs Chlorinator Cell Connector Ground Bus Subpanel Bonding Lug USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 18 The OmniPL requires 120VAC, 5A power to operate the control logic circuits and the chlorinator. This power should be connected to a dedicated circuit breaker. WARNING: 120VAC only (perma- nent damage will occur if con- nected to 240V) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 19 VLV1 VLV2 VLV3 VLV4 Temperature Sensors HVR1 HVR9 HVR3 SENS1 POOL SENS2 AIR HVR4 HVR2 HVR10 SENS3 SOLAR SENSE4 EXT INP SENS5 DE SPA Optional Smart Relays Optional Internal High Voltage Relays 230 VAC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 20 WARNING: Do not use the OmniPL to control an automatic pool cover. Swimmers may become entrapped underneath the cover. WARNING: Do not use the OmniPL to control fire pits or fire features. Two speed filter pump Requires two relays for proper operation of both speeds. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 21 Direct mode. Hayward Variable Speed Pump Proper installation of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. The OmniPL can control up to 16 EcoStar VSPs without the use of a relay. Refer to the adjacent diagram for proper 220VAC input wiring to the VSP.
  • Page 22 Load 2 out Neutral Line 1 in Line 1 in Load 1 out Load 1 out Neutral Line 2 in Load 2 out Black/White Black/White Black Black Gray Red/White Red/White Gray 115 VAC 230 VAC USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 23 The sensors are provided with a 15 ft. cable. If a longer cable is required, contact the Hayward service dept. (908-355-7995) for information on suitable cable types and splices. Sensor wire connections are shown below.
  • Page 24 Hayward Variable Speed Pump (VSP) Wiring If using a Hayward TriStar 950, TriStar 900, Super VSP Communication Wiring Table Pump 700 or MaxFlo 500, the pump can be fully Pump Model Pump Conn. Hub Conn. controlled (schedules and speeds) by the OmniPL.
  • Page 25 (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Refer to the diagram on page 14 for the location of heater connections on the OmniPL Main Board. Record all connections in the Connection Table.
  • Page 26 Cat5e or Cat6 Ethernet cable. Connect one end to the Controller and the other to an available LAN port (not WAN) on the home router or ac- cess point. LAN port USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 27 (Valve2) and return (Valve1) valves. Valve3 and Valve4 are for general purpose use (solar, water feature, in-floor cleaner, etc.). For installations with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor. The “xx” indicates the valve type from the 2 choices below: 1.5”...
  • Page 28 Preparing Pool/Spa Water Salt Chlorination When used with an optional Hayward TurboCell and P-KIT, the OmniPL can generate all the chlorine needs for pools up to 40,000 gallons (150,000 liters), or the needs of most commercial pools up to 25,000 gallons (95,000 liters). If enabled (see Configuration Wizard), this operation requires a low concentration of salt (sodium chloride) in the pool/spa water.
  • Page 29 Use the chart on the bottom of the page to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the Pool Sizing Formula below (measurements are in feet/gallons and meters/liters) if pool size is unknown. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 30 Brush the salt around to speed up the dis- solving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 31 There may be a newer version available and if so, we encourage you to upgrade. Also, if you have experienced problems, Hayward Technical Support may advise you to upgrade your OmniPL firmware. To upgrade the OmniPL firmware, refer to the procedure shown in the OmniPL Operation Manual.
  • Page 32 Advance - Touch this button to advance to the next screen. Back - Touch this button to return to the previous screen. Add - Touch this button to add an item Delete - Touch this button to delete a highlighted item. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 33 Wired - For a wired connection, run an Ethernet cable from the Control Pad to the router (page 23). After selecting “Wired”, the system will display the ip address and other network proper- ties. Press the check mark and the OmniPL will verify the network connection. You can now exit USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 34 Configuration Wizard. External Antenna - Make this selection when setting up a Hayward HLWLAN. Once the system is done running through the diagnostics, press the check mark to continue to the next section of the Configuration Wizard.
  • Page 35 Filter Pump Off for Valve Change? When Yes is selected, the pump will shut off for 35 seconds whenever the valve(s) change position. Flow Monitoring Enabled? Requires use of a Hayward flow switch. This fea- ture will help protect the filter pump from damage due to no flow. When Yes is selected, the OmniPL will monitor the state of water flow when the filter pump is on.
  • Page 36 If VSP is selected: Which Hayward Unique Address? If using a VSP, you’ll be asked what is the Hayward Unique Address (HUA). If a value is already shown in the box, advance to the next screen. If no value is shown, selecting the box will bring you to a table showing all detected devices.
  • Page 37 Select the low voltage relay that is wired to the heater (refer to the Connection Table for this information), then advance. The relay should now be shown in the box. Advance to the next screen to continue gas heater configuration. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 38 Minimum Operation Speed? For variable speed pumps, select the lowest pump speed that is allowed while heating. Set a speed that will ensure that there will be sufficient flow for the heater to operate properly. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 39 Minimum Operation Speed? Select the lowest pump speed that is allowed while solar heating. Set a speed that will ensure that there will be sufficient flow for the solar heating system to operate properly. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 40 Do you have a Sense & Dispense Module? Select Yes if a Hayward HL-CHEM (sold separately) is connected to the OmniPL. If Yes is selected: The next few screens will configure the OmniPL to use Sense and Dispense. The OmniPL automatically detects smart components like the HL-CHEM, and assigns a Hayward Unique Address.
  • Page 41 TurboCell or AquaRite with HLAQRPCB communication board) If Yes is selected: Type of Cell? Select the type of Hayward TurboCell that is installed in your system. Where is the Cell Located? If an entry is already shown in the box, touch the Advance button.
  • Page 42 If VSP is selected: Which Hayward Unique Address? If using a VSP for your cleaner pump, you’ll be asked what is the Hayward Unique Address (HUA). If a value is already shown in the box, advance to the next screen. If no value is shown, selecting the box will bring you to a table showing all detected devices.
  • Page 43 Done button and advance to the next section of configuration. Refer to the following information when configuring water features: Type of Water Feature? Touch the box and select the type of water feature used. Choic- es are Water Feature, Water Slide, Waterfall, and Fountain. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 44 2-speed pump. If VSP is selected: Which Hayward Unique Address? If using a VSP for your water feature pump, you’ll be asked what is the Hayward Unique Address (HUA). If a value is already shown in the box, advance to the next screen.
  • Page 45 The relay(s) should now be shown in the box(es) and you can advance to the next screen to continue the configuration. If UCL was previously selected: Would you like to test for Omni Direct capability? For UCL lights manufac- USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 46 If VSP is selected: Which Hayward Unique Address? If using a VSP for your accesso- ry pump, you’ll be asked what is the Hayward Unique Address (HUA). If a value is already shown in the box, advance to the next screen. If...
  • Page 47 OmniPL will turn on the accessory pump to circulate the water. NOTE: The following configuration settings are specific to the second Body of Water regarding Shared Equipment and Dual Equipment with shared heaters setup. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 48 (typically SENS2) and touch the Done button. The sensor connection should now be shown in the box and you can advance to the next screen to continue configuration. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 49 UCL (14V), CL4.0 (115V), CL2.5 (14V), Incandescent, and Other. Name the Group of Lights - Touch the box and use the keyboard to name the lights. How Many Relays are Lights Wired to? Select the number of relays used by the lights. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 50 Theme to Sensor, Spillover to External Input and Pool Cover Interlock. Note that interlocks are only selectable if the equipment/features used in that interlock are available. For example, if there are no Themes configured, the Theme to Sensor interlock is not selectable. If Equipment to Equipment is selected: USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 51 The summary will describe how the interlocked Theme will function. Read through the description and make sure the equipment will function as desired. If Spillover to External Input is selected (requires that you have an external input config- USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 52 Quick Edit. This button only appears on the Quick Edit Home Screen. Home - Touch this button to quickly jump back to the Quick Edit Main Menu Screen to save your changes. This button appears at the end of every configuration pathway. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 53 Type - Change the type of Filter Pump that is configured (Single Speed, 2-Speed, or VSP) HUA - Match the HUA (Hayward Unique Address) to the configured Filter Pump. This option only appears if the Filter Pump is configured as a Variable Speed Pump.
  • Page 54 Type - Select the type of heater that is configured (Solar, Heat Pump, Gas). Relay - Select the relay that the heater is wired to. This option is only available if the heater is configured as a Heat Pump or a Gas heater. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 55 HUA of your Chem Sense Module you are using from the next screen. Chlorination - A flow switch must be installed for this function. Once you select Chlorination, all of the options for chlorination will appear on the next screen. These options are as follows: USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 56 Valve Cycle - Configure the valve cycling time period for the cleaner. This option is only available if the cleaner has an assigned valve. Speed - Change the Minimum and Maximum Allowed Speeds of the cleaner as USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 57 Delete a Water Feature - From this screen, if you wish to delete a water feature that is currently configured, select the trash can on the right of the name of the water feature that you wish to delete. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 58 Variable Speed Pump. Priming - Select whether you want the accessory pump to prime. This option is only available if the accessory pump is configured as a 2-Speed or Variable Speed Pump. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 59 If Accessories is selected: Add Accessory - Pressing “Add Accessory” from this screen will take you through the USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 60 NOTE: If there are currently no interlocks configured on your system, then the button will appear as “Add Interlock” instead of “Interlocks”. In this case, pressing “Add Interlock” will take you through the full configuration for adding a new interlock. These steps are described in the Configuration USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 61 Would you like to set up a network connection now? Select the type of connection you would like to setup/modify or select “Not Now”. For external antenna connections, you must have a Hayward HLWLAN connected to the OmniPL. “Wired” requires an ethernet connection to the router.
  • Page 62 Themes. These Themes had to have been defined prior to configuring the Aux buttons. Select the desired Theme that you want to assign to the Aux button Unconfigured - If set to “Unconfigured”, the Aux button will have no function. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
  • Page 63 Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years. Hayward also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of one (1) year.
  • Page 64 Hayward is a registered trademark and OmniPL is a trademark of Hayward Industries, Inc. © 2020 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners. Hayward is not in any way affiliated with or endorsed by those third parties.

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