Mec 60-J Electric Operator's Manual
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Mec 60-J Electric Operator's Manual

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60-J Electric
Boom Lift
Serial # 14500001 - Up
93925
September 2015
Operator's Manual
CE/Australian Specifications
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols & Safety Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Controls & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Base Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Prestart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Capacity Switch (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Auxiliary Power System & Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Machine Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Supporting The Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Frequent and Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Battery Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Optional Generator Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Warning and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transport Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Securing to Truck or Trailer for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Multiple patents pending.

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  • Page 1: Table Of Contents

    Driving or Winching onto or off of a Transport Vehicle ....46 60-J Electric Securing to Truck or Trailer for Transport ......47...

  • Page 2: Specifications

    Maximum Wheel Load 5 kg/cm Meets applicable requirements of EN280:2013. Allowable ambient temperature range: -29° C to 49°C. Consult with MEC for operation outside of this range. *Working Height adds 2 m to platform height. **Weight may increase with certain options.
  • Page 3 This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures essential to properly and safely operate your MEC Aerial Work Platform for positioning personnel, along with their necessary tools and materials, to overhead work locations.

  • Page 4: Safety

    MEC designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine unless properly trained.

  • Page 5: Safety Alert Symbols & Safety Signal Words

    Safety Safety Alert Symbols & Safety Signal Words MEC manuals and decals use symbols, colors and signal words to help you recognize important safety, operation and maintenance information. This is the Safety Alert Symbol. It is intended to alert operators, users and owners to potential personal injury hazards.

  • Page 6: Electrocution Hazard

    60-J Electric Safety Electrocution Hazard ELECTROCUTION HAZARD!!! THIS MACHINE IS NOT INSULATED! DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor. You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts.
  • Page 7 60-J Electric Safety Minimum Save Approach Distance 5000 V Max. volts Higher voltage 20000 V Min. volts 15000 V 10000 V 5000 V Lower voltage Min. volts (b) Avoid simultaneous contact across (a) Affected area areas of high potential difference...

  • Page 8: Tip-Over Hazards

    (hoses, cords, wires, ropes, etc.) to hang from the platform. NEVER alter or disable any machine components. DO NOT replace any part of the machine with anything except MEC-supplied or MEC-approved parts. NEVER use ladders or scaffolds in the platform or allow them to touch any part of the machine.

  • Page 9: Fall Hazards

    60-J Electric Safety Fall Hazards DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Keep the platform floor clear of debris. DO NOT fasten a fall restraint lanyard to an adjacent structure.

  • Page 10: Additional Safety Hazards

    60-J Electric Safety Additional Safety Hazards Explosion and Fire Hazards DO NOT operate the machine in hazardous locations or locations where potentially flammable or explosive gasses or particles may be present. Damaged Machine Hazards Conduct a thorough pre-start inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification.

  • Page 11: Controls & Components

    60-J Electric Controls & Components Controls & Components Component Locations Platform Platform Controls Swing Gate Boom Lift Gate Battery Module Battery Battery Controls Chargers Pack Module Motor Generator Controller Components (optional) Turntable Hydraulic Tank Base Controls Motor/ Pump Assembly Chassis ART_4785 93925 –...

  • Page 12: Platform Controls

    60-J Electric Controls & Components Platform Controls 15 14 ART_4832 ALWAYS check over, under and around the machine for personnel, structures and obstructions before activating any control function and continue to watch for hazards while operating the machine CONTROL DESCRIPTION Function Enable Button Press and hold this button to enable boom and platform operations.
  • Page 13 60-J Electric Controls & Components CONTROL DESCRIPTION High Capacity Green light illuminates when the High Capacity setting is properly engaged. Indicator Light To engage the High Capacity setting, retract the boom, then move the switch to the down position. (Optional) If the green light does not illuminate, move the switch up, retract the boom completely, then move the switch down.

  • Page 14: Base Controls

    60-J Electric Controls & Components Base Controls ART_4834 ALWAYS check over, under and around the machine for personnel, structures and obstructions before activating any control function and continue to watch for hazards while operating the machine Page 12 93925 – September 2015...
  • Page 15 60-J Electric Controls & Components CONTROL DESCRIPTION Hour Meter Indicates total elapsed time of machine operation. Selector Switch PLATFORM Select to operate from the platform control panel. BASE Select to operate from the base control panel. Select to stop operation from either control panel.

  • Page 16: Workplace Inspection

    60-J Electric Workplace Inspection Workplace Inspection DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 17: Operating Instructions & Pre-Operation Function Tests

    60-J Electric Operating Instructions & Pre-Operation Function Tests Operating Instructions & Pre-Operation Function Tests DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 18: Base Controls Operation & Pre-Operation Functions Test

    60-J Electric Operating Instructions & Pre-Operation Function Tests Base Controls Operation & Pre-Operation Functions Test ART_4835 ALWAYS check over, under and around the machine for personnel, structures and obstructions before activating any control function and continue to watch for hazards while operating the machine Emergency Stop •...
  • Page 19 60-J Electric Operating Instructions & Pre-Operation Function Tests Select BASE Operation • Turn the Selector Key Switch to BASE. ART_4714 Function Enable • Press and hold this switch to enable and operate machine functions from the base controls. • Press down to operate the controls at slow speed.
  • Page 20 60-J Electric Operating Instructions & Pre-Operation Function Tests Do not elevate the platform if the machine is not on a firm level surface. Base Control Boom/Platform Functions ART_4716 Boom Extend/Retract • Move and hold the Extend/Retract switch on the base control panel to extend or retract the boom.
  • Page 21 60-J Electric Operating Instructions & Pre-Operation Function Tests Platform Level The platform will automatically level as the boom is lifted or lowered. The Platform Level function allows manual level adjustment of the platform. Manual leveling may be used to adjust the platform within 5° of level.

  • Page 22: Platform Control Operation & Pre-Operation Functions Test

    60-J Electric Operating Instructions & Pre-Operation Function Tests Overload Light and Alarm • Light ON indicates too much weight on the platform. • An audible alarm will sound and all machine function will stop. • Remove weight from the platform to restore function and continue.
  • Page 23 60-J Electric Operating Instructions & Pre-Operation Function Tests Platform Control Panel ART_4833 ALWAYS check over, under and around the machine for personnel, structures and obstructions before activating any control function and continue to watch for hazards while operating the machine.
  • Page 24 60-J Electric Operating Instructions & Pre-Operation Function Tests Platform Operations Test Emergency Stop • Press the EMERGENCY STOP switch at any time to stop all machine functions. • Turn switch clockwise to reset. • Depress the EMERGENCY STOP switch whenever the machine is not in operation.
  • Page 25 60-J Electric Operating Instructions & Pre-Operation Function Tests Tilt Indicator Light STOP ALL MOVEMENT if Tilt Alarm sounds. Light ON and alarm sounding indicates an unsafe condition. • STOP ALL MOVEMENT. The machine is not level. • Look at the diagram to determine the condition of the counterweight as it relates to the slope, then use extreme caution while following the instructions.
  • Page 26 60-J Electric Operating Instructions & Pre-Operation Function Tests Drive Control Lever Operation Depending on the orientation of the boom and chassis, the Drive and Steer Upper Control Box functions may move the machine in directions opposite of the motion of the Directional Arrows control lever.
  • Page 27 60-J Electric Operating Instructions & Pre-Operation Function Tests Drive & Steer Directional Arrows Pay careful attention to the Chassis Drive & Steer arrows for machine direction. Upper Control Box Platform over non-steering wheels Platform over steering wheels Decals When the platform is over the steering wheels,...
  • Page 28 60-J Electric Operating Instructions & Pre-Operation Function Tests Boom Functions Control Lever This control lever controls the Boom Extend/Retract, Boom Lift/Lower and Turntable Rotate functions. The control lever is fully proportional for the Boom Lift/Lower and Turntable Rotate functions. These functions are enabled by pressing the trigger on the front of the control lever.

  • Page 29: High Capacity Switch (Optional)

    60-J Electric Operating Instructions & Pre-Operation Function Tests Platform/Jib Functions Control Lever The Platform/Jib Functions control lever controls the Platform Rotate and Jib Lift/Lower functions. The control lever is fully proportional for both functions. These functions are enabled by pressing the trigger on the front of the control lever.

  • Page 30: Auxiliary Power System & Test

    60-J Electric Operating Instructions & Pre-Operation Function Tests Auxiliary Power System & Test If primary power fails while the platform is elevated, use the Auxiliary Power System to safely lower the platform. Do not climb down the boom assembly or exit the platform while elevated.

  • Page 31: Machine Inspections And Maintenance

    60-J Electric Machine Inspections and Maintenance Machine Inspections and Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 32: Supporting The Boom Assembly

    60-J Electric Machine Inspections and Maintenance Supporting The Boom Assembly NEVER perform work under the boom assembly with the platform elevated without first supporting the boom assembly. DO NOT work beneath the boom assembly with the platform elevated unless the boom assembly is properly supported.

  • Page 33: Pre-Start Inspection Checklist

    60-J Electric Machine Inspections and Maintenance Pre-Start Inspection Checklist The operator must conduct a Pre-Start Inspection of the machine before each work shift. DO NOT use a damaged or malfunctioning machine. Initial Description  Check that the operator’s manual and manual of responsibilities are in the storage container located on the platform and are in readable condition.

  • Page 34: Frequent Inspection Checklist

    60-J Electric Machine Inspections and Maintenance Frequent Inspection Checklist This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs first. Failure to do so could result in death or serious injury. Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep inspections records up to date.

  • Page 35: Annual Inspection Report

    Annual Inspection Report Annual Inspection Report Date Serial Number Model Number MEC Aerial Platform Sales Corp. Date Of Last Inspection 1401 S. Madera Avenue • Kerman, CA 93630 USA Date Placed In Service 800-387-4575 • 559-842-1500 • Fax: 559-842-1522 Customer...

  • Page 36: Routine Maintenance

    60-J Electric Machine Inspections and Maintenance Routine Maintenance IMPORTANT— The operator may perform only maintenance items on the Pre-Start Inspection Checklist. Frequent and Annual maintenance must be performed by qualified service technicians. Pre-Start Inspection Perform routine maintenance as identified in the Pre-Start Inspection Checklist on page 31.

  • Page 37: Lubrication

    60-J Electric Machine Inspections and Maintenance Lubrication Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified service technician. Controls Module components removed for clarity Add Oil Here LEVEL Fill to Here Hydraulic Fluid...

  • Page 38: Battery Chargers

    60-J Electric Battery Chargers Battery Chargers Lead-acid batteries generate explosive gases. Keep sparks and flame away from batteries. No Smoking! The charger surface can get hot while operating. Contact with the skin or surrounding materials should be avoided. To reduce the risk of an electric shock, connect only to a properly grounded single-phase (3 wire) outlet.
  • Page 39 60-J Electric Battery Chargers Signet Battery Charger BATTERY CHARGER INDICATOR YELLOW 100% FAULT No AC power to charger Normal operation, charger is charging INDUSTRIAL AUTO SELECTABLE DUAL AC INPUT 100 - 240V ~ 50/60 Hz 18A BATTERY CHARGER Normal, battery is over 80% charged Normal, battery is 100% charged Please see service manual for additional information.
  • Page 40 60-J Electric Battery Chargers • When the battery is fully charged the green 100% LED will turn ON and the green 80% LED will turn OFF. • When the battery is fully charged the yellow LED will turn OFF indicating that the charger is no longer charging.

  • Page 41: Optional Generator Operation

    60-J Electric Optional Generator Operation Optional Generator Operation Battery These instructions are for use with the optional Generator System. These components are located on the left side of the Batteries Module. Module The machine must be turned on to allow the control system to operate the generator.

  • Page 42: Troubleshooting

    • Obvious fluid leak or damaged component? • Wires disconnected, broken, or loose? • GP400 Diagnostic LED OFF? LED should be ON. If not ON or FLASHING, refer to Service Manual or contact MEC Technical Support. • Error code at Onboard Diagnostic Center? See Section 4 of Service Manual or contact MEC Customer Service.

  • Page 43: Warning And Instructional Decals

    MAX. DRIVE HEIGHT REACH MACHINE WEIGHT MAX. SIDE LOAD XXXXX XXXXX XXXXX XXXXX XXXXX 93741 MANUFACTURED BY MEC AERIAL WORK PLATFORMS, 1401 S. MADERA AVE, KERMAN, CA 93630 USA 93804 2 places 93755 93743 93855 93745 2 places 91850 3 places...
  • Page 44 60-J Electric Warning and Instructional Decals Decals (continued) Australia only inside S ID 8911 93928 -- Std. Machine 93755 93754 93929 -- with High Capacity option 94043 93807 94044 90739 91388 91970 2 places 91325 Australia only 92236 DANGER THIS MACHINE IS NOT INSULATED!!! DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor.
  • Page 45 60-J Electric Warning and Instructional Decals Decals (continued) Generator Option WARNING DO NOT POWERWASH OR SPRAY ELECTRONIC COMPONENTS OR CONNECTORS. MOISTURE MAY CAUSE DAMAGE AND/OR ERRATIC OPERATION 90732 WARNING DO NOT POWERWASH OR SPRAY ELECTRONIC COMPONENTS OR CONNECTORS. MOISTURE MAY CAUSE...
  • Page 46 XXXXX XXXXX XXXXX XXXX XXXXX ART_4828 MANUFACTURED BY MEC AERIAL WORK PLATFORMS, 1401 S. MADERA AVE, KERMAN, CA 93630 USA 94042 MULTIPLE PATENTS PENDING. Serial Plate Description MFG DATE. Month / Year of manufacture MODEL NUMBER. Identifies the machine. SERIAL NUMBER. Identifies a machine with reference to its original owner. Refer to the number when requesting information or ordering parts.

  • Page 47: Transport Instructions

    Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery. Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy. Drivers must ensure that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number plate for machine weight).

  • Page 48: Driving Or Winching Onto Or Off Of A Transport Vehicle

    60-J Electric Transport Instructions Driving or Winching onto or off of a Transport Vehicle Before loading the machine, orient the turntable so that the platform is over the non-steering wheels so that the Rotation Lock may be engaged later in the loading process.

  • Page 49: Securing To Truck Or Trailer For Transport

    60-J Electric Transport Instructions Securing to Truck or Trailer for Transport • Turn the key Selector Key Switch to OFF and remove the key before transport. • Turn the Battery Disconnect Switch to OFF before transport. • Inspect the entire machine for loose or unsecured items.
  • Page 50 60-J Electric Transport Instructions Securing the Platform With the boom completely stowed, raise the jib slightly, then use the Platform Level function to lower the platform until the front of the platform touches the trailer surface. Route the tie-down strap as shown...
  • Page 51 (1) year from date of registered sale or date the unit left the factory if not registered. MEC Aerial Platform Sales Corp. further warrants the structural weldments of the main frame and scissor arms to be free from defects in material or workmanship for five (5) years from date of registered sale or date unit left the factory if not registered.
  • Page 52 MEC Aerial Platform Sales Corp. 1401 South Madera Ave • Kerman, CA 93630 USA Ph: 1-877-632-5438 • 559-842-1500 • Fax: 559-842-1522 www.mecawp.com...

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