Xantrex IP1012 AL Owner's Manual
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Xantrex IP1012 AL Owner's Manual

Xantrex IP1012 AL Owner's Manual

Inverter/charger with ignition protection
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IP1012 AL
Owner's Guide
IP1012 AL
Inverter/Charger
with Ignition
Protection

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Summary of Contents for Xantrex IP1012 AL

  • Page 1 IP1012 AL Owner’s Guide IP1012 AL Inverter/Charger with Ignition Protection...
  • Page 3 IP1012 AL Inverter/ Charger with Ignition Protection Owner’s Guide...
  • Page 4 Trademarks IP1012 AL Inverter/Charger with Ignition Protection is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

  • Page 5: About This Guide

    IP1012 AL Inverter/Charger with Ignition Protection. Chapter 2, “Operation” explains how to calculate the size of the loads you can run from the IP1012 AL. It also provides guidelines to help you run loads safely and efficiently.
  • Page 6 WA–4, then call your dealer. Appendix A contains the inverter, charger, and transfer specifications for the IP1012 AL. The specifications show rating curves for output surge, current versus temperature, and pass-through current. Appendix A also illustrates the three-stage charging profile used by the unit.

  • Page 7: Important Safety Information

    Important Safety Information Important:: Save these instructions. This guide contains important safety and operating instructions for the IP1012 AL Inverter/Charger with Ignition Protection. General Precautions 1. Before using the inverter/charger, read all appropriate sections of this guide and any cautionary markings on the inverter and the batteries.

  • Page 8: Precautions When Working With Batteries

    Precautions When Working With Batteries 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or flame near the vehicle engine or a battery.

  • Page 9: Table Of Contents

    Contents Important Safety Information 1 Introduction Inverter/charger Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Operating Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 2 Operation Planning for AC Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2...
  • Page 10 Contents 4 Troubleshooting Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2 Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2 Blinking Lights on the Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 A Specifications...

  • Page 11: Introduction

    Introduction Chapter 1, “Introduction” describes the main performance and protection features of the IP1012 AL Inverter/Charger with Ignition Protection.

  • Page 12: Inverter/Charger Features

    Introduction Inverter/charger Features Features The IP1012 AL is an ignition-protected, modified sine wave inverter/ charger weighing about 40 pounds (18 kg). It is sealed, dust and water resistant, and can be mounted where it may be exposed to the elements.

  • Page 13: Operating Features

    You can also run multiple loads up to 1000 watts in total. • Surge capability The IP1012 AL will manage loads up to 3000 watts for short periods of time as long as the peak current is less than 36 amps. 975-0337-01-01 Description...
  • Page 14 Automatic shutdown after 8 hours for loads less than 15 ±5 watts This feature prevents the inverter from draining the batteries if it is left on without a load. Charger The IP1012 AL offers the following charger features: features • 3-stage charging with 50 amps maximum charging current for 12V...

  • Page 15: Operation

    Operation Chapter 2, “Operation” explains how to calculate the size of the loads you can run from the IP1012 AL also provides guidelines to help you run loads safely and efficiently.

  • Page 16: Planning For Ac Loads

    Loads include most appliances that you can plug into a standard 120 volt household electrical outlet. Variables The IP1012 AL inverter affecting AC size of the load and the length of time you can operate it depends on loads variables such as: •...

  • Page 17: Dc Loads

    DC loads DC loads are those that run off a 12 volt electrical system. A few examples of DC loads are: • marker lights, headlights, vehicle lighting, other lights using DC power • DC refrigerators • VHF radios • factory-installed radios or sound systems •...

  • Page 18: Calculating Size Of An Ac Load

    Operation Figure 2-1 shows the relationship between ambient temperatures and the length of time the unit will supply an output power level. Choose the curve with the temperature range most closely approximating that of the inverter intersection of the time and temperature will indicate approximately the output power of the unit.
  • Page 19 3. To find the running time for several loads running simultaneously, add their total wattage and look for an appliance with similar power requirement in Table 2-1. Battery The information in Table 2-1 assumes: condition • there is a properly maintained 12 volt 400 amp-hour battery bank, for example, 4 Group 31 (100Ah) deep-cycle truck batteries or 2 Group 4D batteries •...
  • Page 20 Operation 2–6 975-0337-01-01...

  • Page 21: Running The Alternator While Operating Ac And Dc Loads

    38 amps for all DC loads. If the DC loads require more than 38 amps, the battery will actually discharge even though the alternator is running. 975-0337-01-01 92 A 1100 W (DC) IP1012 AL 12 Volt Battery 38 A Planning for AC Loads AC Loads (1000 W)
  • Page 22 Operation Indication If the alternator is overloaded the: • battery voltage gauge on the instrument panel begins dropping from approximately 14 volts towards 12 volts, • battery power on the remote switch indicator signals a low battery with a slow blink, •...

  • Page 23: Using The Remote Switch

    Using the Remote Switch Switch settings The switch shown in Figure 2-3 is used to disable the inverter. The charger is always on as long as shorepower is connected regardless of the switch position. If the switch is … Figure 2-3 Remote switch with indicator lights 975-0337-01-01 The inverter is …...
  • Page 24 Operation Switch The switch indicator lights (i.e., LED) provide information about the indicators lights operating state of the inverter/charger. Under normal operating conditions the lights will behave like this: Charger indicator lights Inverter indicator light 2–10 Float When green LED is solid ON, the charge cycle is completed.

  • Page 25: Operating The Inverter/Charger

    Operating the Inverter/Charger This section provides guidelines for operating the IP1012 AL. Turning the Inverter On and Running Loads To run loads: 1. Turn the remote switch on by pressing to the right. 2. Check that the Inverter indicator is illuminated and Charge indicator is off if you are not connected to shorepower.

  • Page 26: Battery Charging

    Output power The total output of the inverter/charger is 1000 watts. Note: The IP1012 AL does not provide any warning before it shuts down. If you need to operate a critical AC load, be sure there are no heavy loads connected and that the batteries have been recently charged.

  • Page 27: Maintenance

    Maintenance Chapter 3, “Maintenance” provides procedures for • checking the terminal connections on the inverter/ charger • disconnecting the IP1012 AL from the batteries • changing the overcurrent protection fuse • removing or connecting the AC input and output cables.

  • Page 28: Maintaining The Inverter/Charger

    Before doing any maintenance on the IP1012 AL, review all safety instructions in “Important Safety Information” on page v. WARNING The metal base of the IP1012 AL may be hot when operating in high ambient temperatures. Do not touch the metal enclosure until the unit has cooled down.

  • Page 29: Disconnecting And Connecting The Batteries

    Disconnecting and Connecting the Batteries Disconnecting WARNING: Explosion or Fire Make sure the battery compartment is well ventilated. Flammable fumes are often present when working with batteries. To disconnect from the battery: 1. Disconnect the shorepower cable and turn the inverter/charger off from the remote switch.

  • Page 30: Replacing The Fuse

    Maintenance 3. To reconnect the cables: a) Connect one end of the positive battery cable to the IP1012 AL. b) Connect one end of the negative battery cable to the IP1012 AL. WARNING: Possible popping sound and sparks Follow steps c) and d) in sequence. If you switch the steps, you may hear a “popping”...
  • Page 31 To replace the fuse: 1. Lift the fuse cover off as shown in Figure 3-2. Figure 3-2 Removing the fuse cover 2. Remove the blown fuse and install the new fuse. Be sure to use a lock washer when replacing the nuts. Tighten to a torque of 4 to 5.5 ft-lb (5.5 to 7.5 Nm).

  • Page 32: Removing And Reconnecting Ac Cables

    Gently pull the cable out by grasping the connector. To reconnect: 1. Align the key of the connector with the slot on the terminal of the IP1012 AL. 2. Insert the connector firmly. Turn the connector housing clockwise 1/2 turn until you feel resistance, then another place.

  • Page 33: Troubleshooting

    Troubleshooting Chapter 4, “Troubleshooting” provides information to help you identify common problems which may occur. Read this chapter before calling your authorized Xantrex dealer. If you cannot solve the problem, record the details as suggested on “Information About Your System” on page WA–4, then call your dealer.

  • Page 34: Common Problems

    Troubleshooting Troubleshooting Common Problems The unit shuts down during operation for four main reasons: • low battery—when the battery reaches approximately 10.6 Vdc for more than four minutes with loads greater than 150 watts , or 10.8 Vdc for loads less than 150 watts. Low battery shutdown also occurs when battery voltage reaches 10.4 Vdc for three seconds.

  • Page 35: Blinking Lights On The Remote Switch

    Table 4-1 Troubleshooting reference (Continued) Symptom Loads stop operating without warning after they have been running. Shorepower is not connected. The inverter will not work even after toggling the switch, charging the batteries, and letting the unit cool down. AC voltage at receptacles reads low.
  • Page 36 Troubleshooting Table 4-2 explains the blinking pattern of the Charger indicator when the unit is in charge mode. Table 4-2 Charger indicator blink patterns Condition High Battery voltage Inverter too hot Charge cycle not complete after 20 hours Table 4-3 explains the Inverter indicator flashing pattern when the unit is in invert mode.

  • Page 37: Specifications

    Specifications Appendix A contains the inverter, charger, and transfer specifications for the IP1012 AL. The specifications show rating curves for output surge, current versus temperature, and pass-through current. Appendix A also illustrates the three-stage charging profile used by the unit.

  • Page 38: Physical Specifications

    Specifications Physical Specifications Physical specifications Enclosure Dimensions Net weight External finish Mounting Orientation Mounting method Battery cable Battery size 12 volt A–2 Sealed; dust and water-resistant; ignition protected Approximately. 8.5" (21.8 cm) H x 7” (17.7 cm) W x 13.0"(33.0 cm) D, excluding DC ground connector (similar to Group 31 battery dimensions) 40 lbs.

  • Page 39: Inverter Specifications

    Inverter Specifications All inverter specifications are at nominal conditions; 1000 W resistive load, 12 Vdc inverting on the IP1012 AL, 120 Vac, unless otherwise specified. Inverter specifications Output wave form Output power continuous Surge rating Operating voltage range Input DC voltage rating...

  • Page 40: Charger Specifications

    Specifications Inverter specifications (Continued) Shutdowns and Restarts DC low voltage shutdown DC low voltage restart DC high voltage shutdown DC high voltage restart Charger Specifications All charging specifications are at nominal conditions: 77 °F (25 °C), 14.0 Vdc at 50 A charging, 120 Vac, 60 Hz unless otherwise specified. Charger specifications Charging method AC input voltage...

  • Page 41: Transfer And General Specifications

    Charger specifications (Continued) Absorption charge voltage Float charge voltage Temperature compensation – 0.023 Vdc Overvoltage shutdown Transfer and General Specifications Transfer and general specifications AC input/bypass current Transfer speed AC low voltage transfer AC low voltage restart AC high voltage transfer Standby/off consumption Operating temperature range Storage temperature range...

  • Page 42: Rating Curves And Charging Profiles

    Specifications Rating Curves and Charging Profiles 3000 2500 2000 1500 1000 Figure A-1 Output surge rating Figure A-2 Charging current versus temperature derating curve A–6 Time (minutes) -40 to 25C 40 to 77 F – 104 F Maximum charger current vs. Temperature Ambient temperature ( °C) 131 F 185 F...
  • Page 43 Bulk Charging Started DC Voltage Constant current @ maximum charge rate DC Current Time Figure A-3 Three-stage charging profile 975-0337-01-01 Rating Curves and Charging Profiles Absorption Charge Bulk Volts Setting Constant voltage Float Charge Float Volts Setting Reduced voltage Load current on demand A–7...
  • Page 44 A–8...
  • Page 45 Index AC cables, removing or connecting AC load 2–4 calculating size 2–2 definition 2–2 factors affecting 2–2 types of 2–12 AC power, connect delay alternator, effects of overloading ambient temperature 2–2, 2–11 effect on operation 2–3 effect on output power appliances see AC load battery-operated...
  • Page 46 Index loads, effect of large loads on alternator 4–2 low battery shutdown 1–4 low voltage shutdown maintenance checking terminal connections 3–4 replacing the fuse nickel-cadmium batteries operating time of AC loads (table) 2–12 output power of IP 1012 4–2 over temperature shutdown 4–2 overload shutdown A–2...

  • Page 47: Warranty And Return Information

    What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your IP1012 AL Inverter/Charger with Ignition Protection. This warranty period lasts for one (1) year from the date of purchase at the point of sale to you, the original end user customer.
  • Page 48 Warranty and Return What proof of purchase is required? accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex. Proof of purchase may be in any one of the following forms: •...

  • Page 49: Return Material Authorization Policy

    Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable.

  • Page 50: Out Of Warranty Service

    Warranty and Return Out of Warranty Service If the warranty period for your IP1012 AL Inverter/Charger with Ignition Protection has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
  • Page 52 Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xantrex.com www.xantrex.com 975-0337-01-01 Printed in China...

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