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KSB Amarex Manuals
Manuals and User Guides for KSB Amarex. We have
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KSB Amarex manuals available for free PDF download: Installation & Operating Manual
KSB Amarex Installation & Operating Manual (82 pages)
Submersible Motor Pump
Brand:
KSB
| Category:
Water Pump
| Size: 13 MB
Table of Contents
Table of Contents
4
1 General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
8
Key to Safety Symbols/Markings
8
2 Safety
9
General
9
Intended Use
9
Personnel Qualification and Training
10
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
10
Safety Information for the Operator/User
10
Safety Information for Maintenance, Inspection and Installation
11
Unauthorised Modes of Operation
11
Explosion Protection
11
Repair
11
3 Transport/Storage/Disposal
12
Checking the Condition Upon Delivery
12
Transport
12
Storage/Preservation
12
Return to Supplier
13
Disposal
13
4 Description of the Pump (Set)
15
General Description
15
Product Information as Per Regulation No. 1907/2006 (REACH)
15
Designation
15
Name Plate
16
Design Details
16
Installation Types
17
Configuration and Function
19
Scope of Supply
19
Dimensions and Weights
20
5 Installation at Site
21
Safety Regulations
21
Checks to be Carried out Prior to Installation
22
Preparing the Place of Installation
22
Checking the Lubricant Level
22
Checking the Direction of Rotation
23
Installing the Pump Set
23
Stationary Wet Installation
24
Fastening the Flanged Bend
24
Connecting the Piping
25
Fitting the Guide Wire Arrangement
26
Fitting the Guide Rail Arrangement
27
Fitting the Guide Hoop Arrangement (for DN 50 and DN 65 Only)
29
Preparing the Pump Set
29
Transportable Wet-Installed Model
30
Electrical System
31
Information for Planning the Control System
31
Setting the Overload Protection Device
32
Level Control
32
Operation on a Frequency Inverter, Only Standard Pump Sets (Version US)
32
Sensors
33
Motor Temperature
33
Leakage Inside the Motor
34
Electrical Connection
34
6 Commissioning/Start-Up/Shutdown
37
Commissioning/Start-Up
37
Prerequisites for Commissioning/Start-Up
37
Start-Up
37
Operating Limits
38
Frequency of Starts
38
Operation on the Power Supply Mains
38
Operation on a Frequency Inverter
39
Fluid Handled
39
Fluid Temperature
39
Minimum Level of Fluid Handled
39
Density of the Fluid Handled
40
Shutdown/Storage/Preservation
40
Measures to be Taken for Shutdown
40
Returning to Service
41
7 Servicing/Maintenance
42
Safety Regulations
42
Maintenance/Inspection
44
Inspection Work
44
Checking the Lifting Chain/Rope
44
Checking the Power Cables
44
Measuring the Insulation Resistance
44
Checking the Sensors
44
Lubrication and Lubricant Change
45
Lubricating the Mechanical Seal
45
Intervals
45
Lubricant Quality
46
Changing the Lubricant
47
Lubricating the Rolling Element Bearings
49
Drainage/Cleaning
49
Dismantling the Pump Set
49
General Information/Safety Regulations
49
Preparing the Pump Set
50
Dismantling the Pump Section
50
Removing the Mechanical Seal and Motor Section
51
Reassembling the Pump Set
51
General Information/Safety Regulations
51
Reassembling the Pump Section
52
Installing the Mechanical Seal
52
Fitting the Impeller
53
Reassambling the Motor Section
54
Leak Testing
54
Checking the Connection of Motor/Power Supply
55
Tightening Torques
55
Spare Parts
55
Ordering Spare Parts
55
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
57
Spare Parts Sets
57
8 Trouble-Shooting
58
9 Related Documents
60
General Drawings with List of Components
60
General Assembly Drawings for Version US
60
General Assembly Drawing for Version YS
62
Exploded Views with List of Components
64
Exploded View of Amarex F-Max, Version US
64
Exploded View of Amarex D-Max, Version US
65
Exploded View of Amarex F-Max, Version YS
66
Exploded View of Amarex D-Max, Version YS
67
List of Components in the Exploded Views
68
Wiring Diagrams
69
Wiring Diagram, Motor Versions US and YS, Star Configuration for Cable Gland M25
69
Wiring Diagram, Motor Versions US and YS, Star Configuration for Resin-Sealed Cable Entry
70
Wiring Diagram, Motor Versions US and YS, Star/Delta Configuration for Cable Gland M25
71
Wiring Diagram, Motor Versions US and YS, Star/Delta Configuration for Resin-Sealed Cable Entry
72
Flamepaths on Explosion-Proof Motors
73
Sectional Drawings of the Mechanical Seal
76
10 EU Declaration of Conformity
77
11 Certificate of Decontamination
78
Index
79
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KSB Amarex Installation & Operating Manual (72 pages)
Submersible Motor Pump
Brand:
KSB
| Category:
Water Pump
| Size: 11 MB
Table of Contents
Table of Contents
3
Glossary
5
1 General
6
Principles
6
Installation of Partly Completed Machinery
6
Target Group
6
Other Applicable Documents
6
Symbols
7
Key to Safety Symbols/Markings
7
2 Safety
8
General
8
Intended Use
8
Personnel Qualification and Personnel Training
9
Consequences and Risks Caused by Non-Compliance with These Operating Instructions
9
Safety Awareness
9
Safety Information for the Operator/User
9
Safety Information for Maintenance, Inspection and Installation
10
Unauthorized Modes of Operation
10
Explosion Protection
10
Repair
10
3 Transport/Storage/Disposal
11
Checking the Condition Upon Delivery
11
Transport
11
Storage/Preservation
11
Return to Supplier
12
Disposal
12
4 Description of the Pump (Set)
14
General Description
14
Product Information as Per Regulation no 1907/2006 (REACH)
14
Designation
14
Name Plate
15
Design Details
15
Installation Types
16
Configuration and Function
18
Scope of Supply
18
Dimensions and Weights
19
5 Installation at Site
20
Safety Regulations
20
Checks to be Carried out Prior to Installation
21
Preparing the Place of Installation
21
Checking the Lubricant Level
21
Checking the Direction of Rotation
22
Installing the Pump Set
22
Stationary Wet Installation
23
Transportable Model for Wet Installation
29
Electrical System
30
Information for Planning the Control System
30
Electrical Connection
33
6 Commissioning/Start-Up/Shutdown
36
Commissioning/Start-Up
36
Prerequisites for Commissioning/Start-Up
36
Start-Up
36
Operating Limits
37
Frequency of Starts
37
Operation on the Power Supply Mains
37
Operation on a Frequency Inverter
38
Fluid Handled
38
Shutdown/Storage/Preservation
39
Measures to be Taken for Shutdown
39
Returning to Service
40
7 Servicing/Maintenance
41
Safety Regulations
41
Maintenance/Inspection
42
Inspection Work
43
Lubrication and Lubricant Change
44
Drainage/Cleaning
48
Dismantling the Pump Set
48
General Information/Safety Regulations
48
Preparing the Pump Set
49
Dismantling the Pump Section
49
Removing the Mechanical Seal and Motor Section
50
Reassembling the Pump Set
51
General Information/Safety Regulations
51
Reassembling the Pump Section
51
Reassembling the Motor Section
53
Leak Testing
53
Checking the Connection of Motor/Power Supply
54
Spare Parts Stock
54
Ordering Spare Parts
54
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
55
Spare Parts Sets
55
8 Trouble-Shooting
56
9 Related Documents
58
General Assembly Drawings with List of Components
58
General Assembly Drawing
58
Exploded Views with Lists of Components
60
Exploded View
60
Wiring Diagrams
63
Wiring Diagram, Motor Versions US and YS, Star Configuration for Resin-Sealed Cable Entry
63
Wiring Diagram, Motor Versions US and YS, Star/Delta Configuration for Resin-Sealed Cable Entry
64
Flamepaths on Explosion-Proof Motors
65
Sectional Drawings of the Mechanical Seal
68
10 Certificate of Decontamination
69
Index
70
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