Gecko Y Series Tech Book
  1. Manuals
  2. Brands
  3. Gecko Manuals
  4. Control Systems
  5. Y Series
  6. Tech book

Gecko Y Series Tech Book

Hide thumbs Also See for Y Series:
Table of Contents

Advertisement

Quick Links

TechBook
Y series
TM
whatever the spa, this is your control system
Total Flexibility
Total Compatibility
Total Satisfaction

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Y Series and is the answer not in the manual?

Questions and answers

Related Manuals for Gecko Y Series

Summary of Contents for Gecko Y Series

  • Page 1 TechBook Y series whatever the spa, this is your control system Total Flexibility Total Compatibility Total Satisfaction...

  • Page 2: Table Of Contents

    Y Series TechBook Table of contents Warnings     2 Introduction      3 Features      4 inye overview:      5 inye dimensions:    5 inyt overview:      6 inyt dimensions:    6 ink200 dimensions:    7 Y Series installation ink200 installation & connections   - Installing the ink200     9   - Connecting the main keypad to the spa pack      9 Y Series connections   - Electrical wiring for North American model of the Y Series       10  ...

  • Page 3: Warnings

    Y Series TechBook Warnings WARNINGS:   Before installing or connecting the unit, please read the following * FOR UNITS FOR USE IN OTHER THAN SINGLE-FAMILY DWELLINGS, A CLEARLY LABELED  EMERGENCY SWITCH SHALL BE PROVIDED AS PART OF THE INSTALLATION THE SWITCH SHALL  BE READILY ACCESSIBLE TO THE OCCUPANTS AND SHALL BE INSTALLED AT LEAST 5' (152 M) AWAY,  ADJACENT TO, AND WITHIN SIGHT OF THE UNIT * ANY DAMAGED CABLE MUST BE IMMEDIATELY REPLACED  * TURN POWER OFF BEFORE SERVICING OR MODIFYING ANY CABLE CONNECTIONS IN THIS UNIT * TO PREVENT ELECTRIC SHOCK HAZARD AND/OR WATER DAMAGE TO THIS CONTROL,   ALL UNUSED BUSHING CONDUITS MUST BE PLUGGED WITH THE ATTACHED NIPPLE * THIS CONTROLLER MUST NOT BE INSTALLED IN PROXIMITY OF HIGHLY FLAMMABLE MATERIALS * LOW SUPPLY VOLTAGE OR IMPROPER WIRING MAY CAUSE DAMAGE TO THIS CONTROL SYSTEM  READ AND FOLLOW ALL WIRING INSTRUCTIONS WHEN CONNECTING TO POWER SUPPLY   * THIS PACK CONTAINS NO USER SERVICEABLE PARTS CONTACT AN AUTHORIZED SERVICE  CENTER FOR SERVICE * ALL CONNECTIONS MUST BE MADE BY A QUALIFIED ELECTRICIAN IN ACCORDANCE WITH THE  NATIONAL ELECTRICAL CODE AND ANY STATE, PROVINCE OR LOCAL ELECTRICAL CODE IN  EFFECT AT THE TIME OF THE INSTALLATION  Aeware®, Gecko®, and their respective logos are Registered Trademarks of Gecko Alliance Group Inyt™, inye™, inkeys™, intouch™, ink200™, inflo™, input™, inseal™, inlink™, intcip™, instik™,   heatwav™, Y Series™, and their respective logos are Trademarks of Gecko Alliance Group   All other product or company names that may be mentioned in this publication are tradenames,  trademarks or registered trademarks of their respective owners...

  • Page 4: Introduction

    Y Series TechBook Introduction Y Series whatever the spa, this is your control system This product is the simplest, most flexible solution when  it comes to supporting even the most complex array   of spa add-ons and options The Y Series offers the kind of simplicity that makes for   a genuine top-of-its-class product It is the natural choice  for anyone who wants an easy-to-understand   multi-application solution With the Gecko Y Series you don't have to wonder  about compatibility; instead, there’s just the comforting  certainty that when you invest in the Y Series, all spa  configurations are supported What's more, it also takes into account future  compatibility, so you can enjoy peace of mind knowing  that you can enjoy the Y Series for years to come...

  • Page 5: Features

    Y Series TechBook Features The Y Series systems boast a long list of technical features Each of them contributes to bringing the most advanced  solutions available to Y Series equipped spa owners: In.flo In.put dry-fire protect  input terminal block  A heater safety system located on the   Input was designed to ease wire insertion  heatwav heater with an all-electronic dry-fire   (up to # 4 AWG) and connections Tighter input  protection connection reduces heat generated   for increased component lifetime In.t.cip In.seal water temperature algorithm watertight protection Inseal provides an extra level of protection  Intcip is an intelligent water temperature refresh  against water infiltration Connectors and power  algorithm that calculates optimal time to start  box are designed to be watertight so that no  pumps and get water temperature readings  water can be in direct contact with electrical  Intcip continuously readjusts the heater start  components (IPX5) time In.stik In.link automated software upload ingenious plugs and connectors Instik is a pen drive with an inlink connector  The Y Series is only compatible with the low- voltage family of inlink connectors, such as  very similar to a USB memory stick It connects  those used by keypads and similar low-voltage ...

  • Page 6: InYe Overview

    Y Series TechBook in.ye overview: Industry-standard AMP connectors for outputs Watertight strain relief system Main power Enough outputs for all entry connection your spa needs Light outputs (1 direct, 1 switched) Access to heater Main keypad connector connections Communications link (intouch or instik) heatwav heater  with inflo  technology Mounting feet Accessible  bonding lugs in.ye dimensions: Front view Side view 16554" (420 mm) 1075" (273 mm) 2875 " (73 mm) 19598" 2" (498 mm) (51 mm) 498"...

  • Page 7: InYt Overview

    Y Series TechBook in.yt overview: Communications link (intouch or instik) Industry-standard AMP Watertight strain connectors for outputs relief system Enough outputs for all your spa needs Main power Light outputs entry connection (1 direct, 1 switched) Main keypad connector Access to heater Communications link connections (intouch or instik) heatwav heater  with inflo  technology Accessible  Mounting feet bonding lugs in.yt dimensions: Front view Side view 1662" (422 mm) 145" (368 mm) 288" (73 mm) 2" 1960"...

  • Page 8: InK200 Dimensions

    Y Series TechBook in.k200 dimensions: Features: LED display    4 keys 2"   8 light indicator (51 mm)   inlink connector Mechanical Specs: Weight:  09 lbs (041 kg) Dimensions (W x H x D):  Front panel:  475" x 2" x 17"    (120 mm x 51 mm x 43 mm)    Soft gasket 475" (120 mm) Approvals:    UV resistance (ASMTD4329)  17"   UL, CSA, TUV and CE (43 mm) Y Series installation Floor installation procedure with optional guide plate 4"...
  • Page 9 Y Series TechBook Floor installation procedure without guide plate 4" Now firmly attach the front  The following material Note: The spa pack must be Important! installed at least 4" (52 mm) is recommended: feet of the pack to the  Please note that  above potential flood level. wooden floor using   countersunk screws  If floor is on ground level, 4- # 10 screws of ...

  • Page 10: InK200 Installation & Connections

    Y Series TechBook in.k200 installation & connections Installing the in.k200 The keypad should be installed directly onto the spa (or very close to it) so that it is easily accessible to the user •  To install the ink200, drill two 1” (25 mm) diameter holes at 2 5/8” (67 mm) from center to center as illustrated  •  Cut out the material between the two holes (see illustration) •  Clean the installation surface and peel the adhesive backing from the keypad •  Insert keypad and align it correctly, then ensure it is properly glued by gently pressing evenly on the entire surface If the keypad is equipped with an optional holder plate, remove the two wing nuts from the back of the keypad and  remove the mounting bracket Insert the keypad into the opening you have cut out Put the mounting bracket and the wing nuts back on their  respective bolts and fix the keypad securely in place (see illustration below) Gasket with adhesive 2  " 67 mm  1" ∅ (25 mm)  1"  1" ∅ ∅ (25 mm) (25 mm) 1" (25 mm)  dia drill Note: It is the installer’s responsibility to ensure that no obstructions (cables, piping, etc.) are present below the deck at the drill hole location.

  • Page 11: Y Series Connections

    Only copper wire should be used, never       aluminum   ----- Disposal of the product   The appliance (or the product) must be       disposed of separately in accordance with the     local waste disposal legislation in force Electrical wiring for North American or CE model of the Y Series bonding lug To install the wiring for the Y Series spa control, you'll  Push the color-coded wires into the terminals   need a Phillips screwdriver and a flat screwdriver as indicated on the sticker and use the flat screwdriver   to tighten the screws on the terminals  Loosen the 4 or 6 screws of the spa pack cover and  remove it Remove 5 1/2" (142 mm) of cable insulation  After making sure wire connections are secure, push  Strip away 1" (25 mm) of each wire insulation Pull the  them back into the box and replace the cover Tighten  cable through the cutout of the box and secure it with  ...
  • Page 12 Y Series TechBook Y Series electrical wiring North American model For 240 V (4 wires) For 120 V (*3 wires) Correct wiring of the  *If connected to a   Refer to heater  electrical service box,    3 wire system, no 240 V   connection section for  GFCI, and pack terminal    component will work proper connections of  block is essential ORANGE and BROWN  Refer to "Connections wires Call an electrician if  for 120 V heater" section necessary of this manual in.ye electrical wiring European model 1-phase 2-phases ...

  • Page 13: Heater Connections

    Y Series TechBook Heater connections Live Return Ground Regulation probe  inflo Heat.wav heater The heatwav heater is factory configured for   The Y Series systems come with a high performance   240 V / 4 kW, but it can be converted to a dedicated  heatwav heater With no pressure switch, it features  120 V / 1 kW by simply switching a cable connection  inflo integrated dry-fire protection (120 V conversion is available on North American inye-3  models only) The watertight cover protects the heater and probe  connectors Removing the cover gives access to inflo  Heatwav specification summary: dry-fire protection and hi-limit/regulation probe  connectors, live, return, and ground cable connections •  Supports 120 V or 240 V •  Protected by external breaker (not fused)* •  Incoloy® or Titanium (optional) heater element   for greater protection against corrosion  •  Optional 55 kW, 240 V heater is available *Note: European models are 230-240 V only, and are fuse protected All heater connections are accessible when the cover is removed Connections include ...

  • Page 14: Power-Up & Breaker Setting

    Y Series TechBook Power-up & breaker setting IMPORTANT! Turn off the breaker. Make sure all accessories are linked to the bonding connector and connected to pack. Turn on the breaker. Boot up display sequence (Each parameter is displayed for 2 seconds) 8.

  • Page 15: Programming The Y Series

    Y Series TechBook Programming the Y Series communications port Programming the Y Series using the in.stik Remove the cover to  Use the Up/Down key to  This feature is very useful  If, when the system  choose the new desired  access the low-voltage  powers up, your keypad  on production lines to  low-level configuration  inlink connectors inside,  display shows the  configure packs and in the  number connect the instik to the  following message: field for service purposes  communications port (see  like software updates Press the Prog key to  "L _ _ ", it means that all  figure), and then re-apply  confirm the selected ...

  • Page 16: Low-Level Configuration Selection Charts

    Y Series TechBook Low-level configuration selection charts 1- Inye-3 with low-level 177 revision 1 Config. # CP configuration Ozone configuration Filter Type Heater Pump out H out 4 out 5 out 2 out L out 5 P1, 2sp On during Filter cycle, with P1 Clean, P1L O3/CP P1, 2sp Always on Purge O3/CP P2, 1sp P1, 1sp Always on Purge O3/CP P2, 1sp P1, 1sp During filtration Clean, CP...
  • Page 17 Y Series TechBook 3- Inyt-7 with low-level 179 revision 1 Config. # CP configuration Ozone configuration Filter Type Heater Pump out H out 4 out 1 out 2 out 13 out 14 out 6 out 8 out L out 3 out 5 --- out 6 P2, 2sp P1, 2sp DIR P3, 1 SP During filtration On during Filter cycle, with CP Clean, CP P2, 2sp P1, 2sp DIR P3, 2 SP On during Filter cycle, with P1 Clean, P1L in.yt-7...
  • Page 18 Y Series TechBook 4- Inyt-12 with low-level 180 revision 1 Config. # A1 CP configuration Ozone configuration Filter Type Heater Pump out H out 4 out 1 out2 out 13 out 10 out 9 out 12 out 11 out 14 out 7 out 8 out L out 3 out 5 out 10 out 6  1 O3 P2, 2sp P1, 2sp DIR P4, 1sp P5, 1sp P3, 2sp During filtration On during Filter cycle, with CP Clean, CP...

  • Page 19: Y Series Field Programming Options

    Y Series TechBook Y Series field programming options In the event that none of the pre-determined low-level program configurations built in the unit's system suit your spa  equipment assembly, it's possible to custom configure the system by manually entering key parameter settings To access this menu, press and hold Prog (or Light key) for 30 seconds Use Up or Down key to choose setting Press Prog key (or Light key) to go to the next parameter Table 1 Parameter Display Options Description --,1H,1L,2H,2L,3H,3L,4H,  Output 1 Accessory connected to relay Output 1 4L,P5,BL,CP,O3,L2,H, ON --,1H,1L,2H,2L,3H,3L,4H,  Output 2 Accessory connected to relay Output 2 4L,P5,BL,CP,O3,L2,H, ON --,1H,1L,2H,2L,3H,3L,4H,  Output 3 Accessory connected to relay Output 3 4L,P5,BL,CP,O3,L2,H, ON --,1H,1L,2H,2L,3H,3L,4H,  Output 4 Accessory connected to relay Output 4 4L,P5,BL,CP,O3,L2,H, ON --,1H,1L,2H,2L,3H,3L,4H,  Output 5 Accessory connected to relay Output 5 4L,P5,BL,CP,O3,L2,H, ON --,1H,1L,2H,2L,3H,3L,4H,  Output 6 Accessory connected to relay Output 6...
  • Page 20 Y Series TechBook Table 1 Parameter Display Options Description Cool down 30 to 240 seconds Cool down of the heating element in seconds Output 1 current 0 to 15 amperes  Current draw of Output 1 accessory Output 2 current 0 to 15 amperes  Current draw of Output 2 accessory Output 3 current 0 to 15 amperes Current draw of Output 3 accessory Output 4 current 0 to 15 amperes Current draw of Output 4 accessory Output 5 current 0 to 15 amperes Current draw of Output 5 accessory Output 6 current 0 to 15 amperes Current draw of Output 6 accessory Output 7 current 0 to 15 amperes Current draw of Output 7 accessory Output 8 current 0 to 15 amperes Current draw of Output 8 accessory Output 9 current 0 to 15 amperes Current draw of Output 9 accessory Output A current 0 to 15 amperes...
  • Page 21 Y Series TechBook AMP pins and housings Industry standard AMP pins and housings are supported as well Also, a special PP-1 splitter can be ordered and used  to split an output into 2 parallel outputs (ie a single O3 output could be used for an ozonator and UV generator, 03  or CP) Depending on the specific model ordered, different numbers of AMP housings are supported  Note that in some instances, a specific output is in reality the low-speed output of the last unused 2-spd accessory  For example, in an inyt-7 , if Pump #3 is a single-speed pump, the unused low speed output can be used as a  circulation pump Both accessories thus driven must be of the same voltage (120 V or 240 V) A floating connector is a connector that’s not attached to a side bracket Note that all optional PP-1 splitters are  floating (the male end is attached though) Pin #1 (Black) Pin #2 (N/A) Pin #3 (White) Pin #4 (Green) Pin #1 (Black) Pin #2 (N/A) Pin #3 (White) Pin #4 (Green) High speed (red) Low speed (black) Live (black) Common (white) Common (white) Ground (green) Ground (green) 2-speed...

  • Page 22: High Voltage Accessory Connections

    Y Series TechBook High voltage accessory connections Two options are available with Y Series spa packs for connecting high voltage accessories: 0250” quick-connect  terminals, or industry standard AMP pins and housings In.ye-ce 230 V These tabs require high-voltage accessories to have straight, non-insulated, female quick-connect terminals for  all connections, including ground Depending on where the connections are made on the inye PCB and 230 V  accessories are supported Refer to the following tables for correct connections Note that all female terminals must  be correctly and completely seated on the PCB tab for proper current ratings Di1 “Floating connector” A4 P3 or Blower A3 P1 20A/600V A2 P2 20A/480V A1 O3 or CP P79 P80 P78 0.25mA/250VAC SLOW-BLOW P81P82 WARNING...
  • Page 23 Y Series TechBook in.yt-ce 230 V These tabs require high-voltage accessories to have straight, non-insulated, female quick-connect terminals for  all connections, including ground Depending on where the connections are made on the inyt PCB and 230 V  accessories are supported Refer to the following tables for correct connections Note that all female terminals must  be correctly and completely seated on the PCB tab for proper current ratings Direct output 1 (A4) Voltage 230 V Green / ground P114 P120 P103 P104 P115 P121 P134 P133 P132 P116 P122 20A/600V Di2 C1 B4 B Black / line P117 P123 P118 P124 P125...
  • Page 24 Y Series TechBook in.ye 120 V and 240 V These tabs require high-voltage accessories to have straight, non-insulated, female quick-connect terminals for all  connections, including ground Depending on where the connections are made on the inye pack PCB, 120 V and  240 V accessories are supported Refer to the following tables for correct connections Note that all female terminals  must be correctly and completely seated on the PCB tab for proper current ratings Di1(120V) ˝FLOATING˝ CONNECTOR A4 P3 or BLOWER A3 P1 20A/600V A2 P2 30A/480V A1 O3 / CP WARNING 0.5mA/250VAC AST-ACT. Y COPPER CONDUCTORS OPTIONAL PP-1 SPLITTER ONLY ONE OR THE OTHER OF THE 2 FEATURES IS INSTALLED, P2 SECOND SPEED OR EXTRA PUMP 3.
  • Page 25 Y Series TechBook in.yt 120 V and 240 V These tabs require high-voltage accessories to have straight, non-insulated, female quick-connect terminals for all  connections, including ground Depending on where the connections are made on the spa pack PCB, 120 V and 240  V accessories are supported Refer to the following tables for correct connections Note that all female terminals must  be correctly and completely seated on the PCB tab for proper current ratings Direct output 1 (A4) Voltage 120 V 240 V L2 N G Green / ground P114 P120 P126 P103 P104 P115 P121 P127 P134 P133 P132 P116 P122 P128 20A/600V Black / line...

  • Page 26: InK200 Keypad Overview

    Easy to install, ink200 comes with an inlink connector Note: The Y Series spa control is also compatible with the following keypads: in.k400, in.k450, in.k600 (streamlined). In.k19, in.k35 and in.k8 (with in.link connector). Note: The following instructions are generic and provide a quick overview of the main functions. Please refer to your own QRC...

  • Page 27: Function Description

    Y Series TechBook Function description Smart Winter Mode Pump 1 Pump 2 Blower Light Filter Heater Set Point indicator indicator indicator indicator indicator indicator indicator indicator Key 1  Key 2 Light key Up/Down key Instructions Key 2 Key 1 Key 2 Light key (single pump or blower) (single pump & blower) Press Key 1 to turn Pump ...
  • Page 28 Y Series TechBook Programming the system Up/Down key Off Mode Setting filter cycle duration Depending on system  Use   or  Down  key  This mode allows you  Press and hold  Prog  or  configuration the system  to set desired water  to stop all outputs for   key until the display  Light performs either purge  temperature The  30 minutes to perform a  shows  , with " "  cycles or filter cycles temperature setting will  quick spa maintenance representing the duration  be displayed for 5 seconds   ...

  • Page 29: Typical Settings

    The Heater indicator lights  during this time parameters are within  up when the heater is on  normal range It flashes when there is  a request for more heat  but the heater has not yet  started Typical settings Adjustable Regulating Set Point: 59°F (15°C) to 104°F (40°C) Factory Default Set Point: Typical 95°F (35°C) / Max 100°F (38°C) Filter Cycle Duration: 0 to 24 hrs / Factory set at 2hrs Filter Cycle Frequency: 1 to 4 times a day / Factory set at 2 Filter Cycle Start: 00:00 to 23:59 / Factory set at 12:00 Pump Runtime: 1 to 255 min / Factory set at 20 min Light Timeout: 1 to 255 min / Factory set at 120 min Keypads available for the Y Series: ink19 ink35 ink200 (LED display, 4 keys,  ink600 (streamlined) 8 light indicators) ink4 ink8 ink450 (LCD display,  6 keys, 10 function icons)

  • Page 30: Y Series Error Codes

    Y Series TechBook Y Series error codes Y Series error codes summary Error codes indicate a failure condition or a problem which needs to be corrected to ensure proper functioning of  the system Both the error code and the water temperature are alternatively displayed All errors codes will be displayed on the keypad display An internal hardware error has been detected in the spa pack The Prr error message indicates a problem with the  regulation probe The system is constantly verifying if  temperature probe reading is within normal limits Water temperature at the heater has reached 119°F Do not enter spa water! The system did not detect any water flow while the main  pump was running No low-level configuration software has been  downloaded into the system Temperature inside the spa skirt is too high, causing the  internal temperature in the spa pack to go above normal  limits Water temperature in the spa has reached 108°F  Do not enter spa water!

  • Page 31: Hr Error Message / Flow Chart & Step-By-Step

    Y Series TechBook Hr error message / flow chart & step-by-step An internal hardware error has been detected Flow chart Step-by-Step Restart the  Replace spa pack  spa pack,  and start  if problem  & stop all  persists outputs • Restart the spa pack and  start & stop all pumps  and blower • If error reappears,  replace the  spa pack  Prr error message / flow chart & step-by-step...

  • Page 32: Hl Error Message / Flow Chart & Step-By-Step

    Y Series TechBook HL error message / flow chart & step-by-step The system has shut down because the temperature at the heater has reached 119°F (48°C). Flow chart Remove spa cover Wait until spa cools  (even during the night) down (add cold water  if needed) Start blower, if spa is  Reset system* equipped with one Is the weather very hot? Replace ...
  • Page 33 Y Series TechBook Live Return Ground If weather is very hot: If hot weather is not a To shorten filter cycle factor: duration:   1 Remove spa cover 2 Lower Set Point     3 With a voltmeter, read  6 Press and hold the Light     key for 5 seconds    (even during the night)     below current water      voltage between the     Start blower if spa is     temperature  ...

  • Page 34: Flo & Upl Error Message / Flow Chart & Step-By-Step

    Y Series TechBook FLO & UPL error message / flow chart & step-by-step The system did not detect any water flow while the primary pump was running. Follow the troubleshooting flow chart below to identify the problem: Make sure that the low-level programming has been properly set, with or without circulation pump  (depending on your system configuration) Flow chart Remove ...

  • Page 35: Oh Error Message / Flow Chart & Step-By-Step

    Y Series TechBook OH error message / flow chart & step-by-step Water temp. in the spa has reached 108°F Flow chart Step-by-Step Remove  spa cover  Replace  Add cold  and let  spa pack,  water and  system cool  if problem  lower filter  down, until  persists cycles the error  Measure water  clears temperature  with a DIGITAL ...

  • Page 36: Troubleshooting

    Y Series TechBook Troubleshooting Pump 1 doesn't work / flow chart & step-by-step If Pump 1 is not working, follow this troubleshooting flow chart: Flow chart Refer to specific section indicated Measure  Replace  by error message. voltage on  Pump 1 the board  for both ...
  • Page 37 Y Series TechBook Pump 1 low speed  fuse (F2) Pin 1 Pin 2 Pin 3 Pin 3 Pump 1 high speed  fuse (F1) •   If Pump 1 does not  •  Turn Pump 1 to high •  Turn Pump 1 to low •   If voltage is as it should  work in either speed,  speed and take voltage  speed and take voltage  be, replace Pump 1 replace appropriate  reading between: reading between: Pump 1 fuse •   If not, replace spa pack   Pin 1 & Pin 3   Pin 2 & Pin 3 •   If replacing the fuse ...

  • Page 38: Pump 2 Or Blower Doesn't Work / Flow Chart & Step-By-Step

    Y Series TechBook Pump 2 or blower doesn't work / flow chart & step-by-step If Pump 2 or blower is not working, follow this troubleshooting flow chart: Refer to specific section indicated Replace  by error message. Pump 2  Measure  or blower voltage on ...
  • Page 39 Y Series TechBook Pin 1 Pin 2 Pin 3 Pin 3 Pump 2 fuse (F3) •   If Pump 2 does not  •  Turn Pump 2 to high •  Turn Pump 2 to low •   If voltage is as it should  work in either speed,  speed and take voltage  speed and take voltage  be, replace Pump 2 replace Pump 2 fuse reading between: reading between: •   If not, replace spa pack •   If replacing the fuse    Pin 1 & Pin 3   Pin 2 & Pin 3 is not effective or  if Pump 2 works in    Your reading should be:  ...

  • Page 40: Circulation Pump Doesn't Work / Flow Chart & Step-By-Step

    Y Series TechBook Circulation pump doesn't work / flow chart & step-by-step If circulation pump is not working, follow this troubleshooting flow chart: Flow chart Replace Cir Pump Do you read 120 V for a 120 V Verify if low-level  Cir. Pump (or 240 programming has ...

  • Page 41: Ozonator Doesn't Work / Flow Chart & Step-By-Step

    Y Series TechBook / flow chart & step-by-step Ozonator doesn't work If the ozonator is not working, follow this troubleshooting flow chart: Ozonator output will be shut down when Pump 1, Pump 2 or blower have been turned on manually Flow chart Replace ozonator Do you read 120 V for a Replace spa pack  Has Filter Cycle 120 V ozonator if you still aren’t ...

  • Page 42: Nothing Seems To Work / Flow Chart & Step-By-Step

    Y Series TechBook Nothing seems to work / flow chart & step-by-step If nothing seems to work, turn off the main breaker and visually inspect power input cable, gently pulling on it to make sure is properly tightened. Turn the main breaker back on and follow this troubleshooting flow chart:...

  • Page 43: Nothing Seems To Work / Flow Chart & Step-By-Step

    Y Series TechBook Nothing seems to work / flow chart & step-by-step If nothing seems to work, turn off the main breaker and visually inspect power input cable, gently pulling on it to make sure is properly tightened. Turn the main breaker back on and follow this troubleshooting flow chart:...
  • Page 44 Y Series TechBook Step-by-Step Nothing seems to work! Verify that all screws are  properly tightened on the  terminal block Turn power  off and make sure that all  cables hold firmly in the  terminal block if you pull  on them Once done, turn  power back on For 1-phase system For 2-phase system For 3-phase system For 3-phase Delta system • On the terminal block,   • Measure voltage between   • Measure voltage between   • Measure voltage between     measure voltage between     line 1 and neutral and     line 1 and neutral, between     line 1 and line 2, between  ...

  • Page 45: Spa Not Heating / Flow Chart & Step-By-Step

    Y Series TechBook Spa not heating / flow chart & step-by-step If spa is not heating, follow this troubleshooting flow chart: Flow chart Refer to specific  Replace  error message  heater section Are there any error Are heater Replace  messages screws properly heater on the...

  • Page 46: Keypad Doesn't Seem To Work Step-By-Step

    Y Series TechBook Keypad doesn't seem to work step-by-step If a keypad doesn’t work: •  Verify keypad connections and try spare keypad •  Replace keypad if problem is corrected •  Replace pack if problem is not corrected Keypad connector GFCI trips Important connections: Neutral of GFCI must be connected to neutral bus. Ground Neutral from wire spa must be From From To spa connected to electrical box To spa...

  • Page 47: Step-By-Step Field Replacement Procedure

    Y Series TechBook Step-by-step field replacement procedure Y Series Step-by-step field replacement procedure As part of our technical support services, this section  provides proper step-by-step methods to facilitate the  replacement of Y Series spa packs in the field Tools needed: • Phillips & flat screwdrivers  • Multimeter • Open-ended adjustable wrench • Scraper tool • Pliers • GFCI tester All procedures described in this service manual   must only be performed by qualified personnel,   in accordance with the standards applicable in the  country of installation Carefully revise the spa  With a Phillips screwdriver  Warning! Disconnect incoming  plumbing schematics  loosen the screws of the  power lines by loosening  When replacing a  and identify the spa Flow strain reliefs and remove  the screws on the   Y Series spa pack, ...
  • Page 48 Y Series TechBook Unplug all low-voltage  Disconnect the grounding  Using an open-ended  outputs eg: main  cable from the bonding  adjustable wrench loosen  keypad, light or any other  lug of the spa pack both 2" plastic nuts at each  accessory  end of the unit's heater, as  illustrated Remove the 2 screws that  Release the 2" heater nuts  Once that is done, remove  When removing the old  from both ends of the spa  the old keypad from the  keypad, make sure to note  hold the front of the unit's  feet attached to the spa  piping spa the exact model, available  floor Release the spa pack by  options etc Ideally, the  Note: the procedure on sliding the unit away from  new replacement keypad  keypad replacement shown Note: the unit can also be the guide plate that holds ...
  • Page 49 Y Series TechBook With a scraper tool, gently  Feed the cable of the new  Insert the keypad in the  Peel off the protective  clean the installation  keypad through the hole  opening layer from the adhesif on  surface of the new  opening in the spa  the back of the keypad  keypad, then use an  alcohol saturated paper  Orient the cable's  Make sure that the keypad  towel to remove any  connector towards the  is well aligned and rests  unwanted residue left  spa pack to facilitate its  perfectly in the recess of  over from the old keypad connection later the spa Secure the keypad in  Place a rubber 2" O-ring  When installing the new  Install the new spa pack in  gasket at the end of each  spa pack, slide the back  the spa plumbing  place Ensure that its  adhesive strip is properly  heater nut, to prevent  side of the unit's feet into  glued by pressing evenly  water leakage between ...

  • Page 50: How To Replace The Heater

    Y Series TechBook How to replace the heater HL Probe & inflo Live Return Ground Temp Probe Using a Phillips  Manually remove inflo  Warning! screwdriver, loosen the  connector Be careful not  Before starting  4 or 6 screws that hold  to damage any connector  removal procedure be  by twisting or pulling too  the cover in place Use  sure to: a Phillips screwdriver  hard •Turn off electric   to loosen the terminals    power to the unit and remove all electrical  •Ensure spa water   heater connections:    valves are closed     (or that the spa is   Return, Live and Ground ...

  • Page 51: How To Replace Main Control Board On InYe

    Y Series TechBook How to replace main control board on in.ye Warning! Using a Phillips  Use a Phillips screwdriver  Manually remove the  screwdriver, loosen the  to loosen the terminals  transformer connector Before starting removal  4 screws that hold the  and remove all electrical  Manually remove the  procedure be sure to: cover in place Disconnect  heater connections:  topside cable and the  incoming power lines  Return, Live and Ground  inlink cables •Turn off electric  by loosening the screws  Manually remove the HL  power to the unit on the terminals of the  probe & Temp probe  terminal block   connector Manually  remove inflo connector  Be careful not to damage  any connector by twisting ...

  • Page 52: How To Replace The Main Control Board On InYt

    Y Series TechBook How to replace the main control board on in.yt Warning! Using a Phillips  Use a Phillips screwdriver  Manually remove the  screwdriver, loosen the  to loosen the terminals  transformer connector Before starting removal  6 screws that hold the  and remove all electrical  Manually remove the  procedure be sure to: cover in place Disconnect  heater connections:  topside cable and the  incoming power lines  Return, Live and Ground  inlink cables •  Turn off electric  by loosening the screws  Manually remove the HL    power to the unit on the terminals of the  probe & Temp probe  terminal block   connector Manually ...

  • Page 53: How To Replace The Upper Extension Board On The InYt

    Y Series TechBook How to replace the upper extension board on the in.yt Warning! Using a Phillips screwdriver,  Identify each wire coming  Remove the control cable   from the upper board loosen the 6 screws that  from the main board and  Before starting removal  Disconnect the incoming  hold the cover in place  remove them from the  procedure be sure to: conductors from the  extension board screw lug terminal •  Turn off electric    power to the unit Remove the inlink cables Remove the screw from  secure them by reinstalling  Identify and remove all  the bottom left side of  the strain relief covers the output power cord  the PCB Slide the circuit ...

  • Page 54: Specifications

    Weight:   Up to 97 lbs (44 kg) Dimensions (W x H x D):  19598" x 1075" x 498" (497 x 273 x 126 mm)  in.yt  Weight:  Up to 12 lbs (445 kg) Dimensions (W x H x D):  1958" x 145" x 51" (497 x 368 x 130 mm) Model Y Series UL/CSA electrical specifications Input rating:   120/240 V AC nominal (+5/-10%) (2 lines required with neutral) 48 A Max, or (inye-3 only):   120 V AC nominal only (+5/-10%) (single line with neutral) 16 A Max,     60 Hz nominal (+15 / -10 Hz) Heat.wav rating: Voltage:   120 or 240 V, 60Hz Wattage: ...
  • Page 55 Y Series TechBook * 8 * 9 Device Voltage * Maximum current ye-3* ye-5 yt-7 yt-12 • • • • Pump 1 (2-spd) 120 or 240 V 15 FLA/60 LRA (inrush) • * 3 • * 5 • • Pump 2 (2-spd) 120 or 240 V 15 FLA/60 LRA (inrush) • • • * 6 Pump 3 (2-spd) 120 or 240 V 15 FLA/60 LRA (inrush) • Pump 4 (2-spd) 120 or 240 V 15 FLA/60 LRA (inrush)
  • Page 56 9919-101184 Gecko Alliance Rev. 08-2012 450 des Canetons, Quebec City (Qc), G2E 5W6 Canada, 1.800.78.GECKO 9225 Stellar Court, Corona, CA 92883 USA, 951.667 .2000 © Groupe Gecko Alliance Inc., 2012 All trademarks or registered trademarks www.geckoalliance.com are the property of their respective owners.

This manual is also suitable for:

In.k200

Table of Contents

Save PDF