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Votronic PFPN 1204 Manual

Votronic PFPN 1204 Manual

Ts battery charger / fully automatic charger for charging, trickle charging und maintenance of unit batteries

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On-board Charging Converter B2B
Fully automatic charger for charging, trickle charging und maintenance of unit batteries
TS Battery Charger PFPN 1204
TS Battery Charger PFPN 1204 Fc
Charging of the starter battery 12 V from the 12 V/24 V vehicle board mains of:
Portable fire pumps TS / PFPN
Mobile power generators
Units
The unit ensures quick readiness for use of the unit battery
and protection of the full battery in case of extended standstill
periods by disconnection of the charging current with
systematic pulse recharching, if required also with training, to
avoid "drying up" of the battery.
Further Characteristics of the Unit:
• Full main charging, trickle charging and storage charging by
6-stage charging characteristic linesIU1oU2oU3.
• Four (4) adapted charging characteristic lines for 12 V lead,
acid, gel, AGM1, AGM2 starter batteries can be adjusted.
• Four (4) adapted charging characteristic lines for 12 V-13.3 V
lithium LiFePO4 starter batteries can be adjusted.
• Battery capacities 6-100 Ah with charging current rates 1 A-4 A can be adjusted.
• Supply can be switched over from the 12 V or 24 V vehicle board mains.
• Disconnection from power of the charging plug after withdrawal avoiding plug corrosion and short circuits.
• Automatic charging start with charging of the vehicle board battery (driving, mains charging).
• Automatic disconnection in case of missing charging of the vehicle board battery (undervoltage protection).
• Galvanic isolation of input and output by built-in isolating transformer:
o Corrosion of the unit rack (creepage) is avoided.
o Ensures exact observation of the charging voltage rates, neat ground ratio.
o Completely 24 V/12 V puncture-proof, also in case of failure.
• Clearly arranged display of the battery condition.
• Audible and visual alarm.
• Potential-free relay signalling contact (change-over contact) for "Charge o.k."-
• Battery trainer for lead-acid, gel, AGM1, AGM2 batteries can be activated during the charging breaks.
• Weekly battery regeneration for lead batteries.
• Input for battery temperature sensors, optionally Votronic 625, 825.
• The robust housing protects from water and dust by system of protection IP65, fire-fighting DIN 14679.
• Unattended Charging: Multiple protection against overload, overheating, overvoltage, short circuit, incorrect
behaviour and back discharge of the battery by electronically controlled gradual reduction down to complete
separation of charger and battery.
• The charging voltage is free from peaks and is controlled in such a way, that overcharging of the batteries is
excluded.
• Fully Automatic Continuous Operation: The charger may be connected continuously to the battery, thus keeping the
full charge. If the charging source is missing (power failure, engine stop), the battery will not be discharged.
• High efficiency, minimum current consumption.
• Execution "Fc" for transmission FireCAN bus with standard connector M12, prepared for central diagnostics,
transmission of status and charging data in fire-fighting vehicles.
Functioning:
Automatic activation of the unit will only be effected, if the vehicle board mains is able to supply power, i. e. the engine is
running (generator), or a mains supply charger is active at the parking lot. Thus, the vehicle battery is protected safely
against discharge by the units. The exact determination of the battery (terminal) voltage rates is effected by short-time
disconnection of the charging current, every 2.5 seconds, for automatic compensation of losses due to cable lenghts and
cross-sections.
Input 12 V / 24 V, Charging Capacity 12 V / 4 A
as 0694, with Transmission FIRECAN Signals
No. 0694
No. 0694c

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Summary of Contents for Votronic PFPN 1204

  • Page 1 • Battery trainer for lead-acid, gel, AGM1, AGM2 batteries can be activated during the charging breaks. • Weekly battery regeneration for lead batteries. • Input for battery temperature sensors, optionally Votronic 625, 825. • The robust housing protects from water and dust by system of protection IP65, fire-fighting DIN 14679.
  • Page 2: Installation Of The Unit

    --2-- Observe the "Safety Regulations and Appropriate Application", Page 12! Wire End Sleeves: A correct pressing is gastight and can only be achieved with high-quality press pliers. The tension spring clamps used do not provide the required pressure forces alone, but are very suitable for direct stranded wire connection.
  • Page 3: Unit Settings

    --3-- Table 1: Recommended Cable Cross-Sections, Cable Lengths and +Fuse Capacities: Full charging capacity is ensured, if the cable cross-sections and cable lengths are observed according to the below-mentioned table! 12 V 24 V To the 12 V Unit Battery From Board Mains From Board Mains...
  • Page 4 --4-- "OUT" How to set the unit battery type (design, technology) Eight (8) charging programs for the different battery types are stored in the unit. They can be selected by means of the slide switches "6", "7" and "8": If not being specified divergently by the battery manufacturer, the suitable charging program for the battery to be charged can be determined by means of the following description and the technical data (voltage rates U1 and U2).
  • Page 5 --5-- 3 "AGM 1 14.4 V" Switch Position U1=14.40 V U2=13.50 V U3=13.20 V 0.5-2 h Continuous Adapted to closed, gas-tight AGM (absorbed glass mat)/ lead-fleece batteries VRLA with indicated charging voltage "14.4 V". 4 "AGM 2 14.7 V" Switch Position U1=14.70 V U2=13.60 V U3=13.20 V 0.5-2 h Continuous...
  • Page 6 --6-- 6 "LiFePO4 14.2 V" Switch Position U1=14.20 V U2=13.60 V U3=13.35 V 0.2-0.5 h Continuous Designed for LiFePO4 starter batteries with integrated safety circuit and BMS, gentle, low charging voltage. 7 "LiFePO4 14.4 V" Switch Position U1=14.40 V U2=13.70 V U3=13.40 V 0.2-0.5 h Continuous Designed for LiFePO4 starter batteries with...
  • Page 7 --7-- "Capa." How to set the battery size (capacity Ah) of units: Charging Current/Battery Unit max. Safety Timer: Selector Switch Capacity Battery Charging Charging Phase I "5" and "4": Capacity Current max. "Capa." 6 - 12 Ah 1.0 A 13 - 20 Ah 2.0 A 21 - 40 Ah 3.0 A...
  • Page 8 --8-- Option: Battery Temperature Sensor: Lead-Acid, Gel, AGM Batteries: The charging voltage rates and charging times U1 of the unit are already adapted in such a way, that a safe, durable operation of the unit battery is ensured, particularly with the gentle trickle charging U2 and the storage charging U3. A temperature sensor can be recommendable, if the battery temperature can be permanently below +5 °C or above approx.
  • Page 9: Pilot Lamps

    --9-- Pilot Lamps: "Care" (Battery care, fully charged battery, green): • If it is on: Equalization charging of the battery cells in the progressed charging phase U2, storage charge U3. • Short flashing every 20 s: Without charging source (vehicle board mains is not active), the battery trainer trains the (lead) battery of the unit with short, powerful current pulses.
  • Page 10 --10-- Charging Process at the Unit Battery: A new, complete main charging cycle will be executed: • After return of higher voltage of the vehicle board mains by engine start (generator) or mains supply charger. • After insertion of the charging plug to the unit battery, minimum voltage 7.2 V, for battery recognition. •...
  • Page 11 --11-- Technical Data: TS-Battery Charger PFPN 1204 Input "IN" from the 12 V/ 24 V Vehicle Board Mains: Board Mains Input Voltage, Switchable: 12 V / 24 V Input Voltage Range: 12 - 33 V Automatic Activation/Deactivation, see Table: 1.) Set the Voltage "IN" of the Vehicle Board Mains, Page 3.
  • Page 12 We do not assume any liability for any damage resulting hereof. The liability exclusion is extended to any service being executed by third, which has not been ordered by us in writing. Service is to be effected exclusively by VOTRONIC Lauterbach.

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Pfpn 1204 fc06940694c